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Segment and Geographic Information
12 Months Ended
Dec. 31, 2018
Segments, Geographical Areas [Abstract]  
Segment Reporting Disclosure [Text Block]
15.    SEGMENT AND GEOGRAPHIC INFORMATION

Our business is organized into four business units, each representing a reportable segment under ASC 280 Segment Reporting. The four segments are Driveline, Metal Forming, Powertrain, and Casting. The results of each segment are regularly reviewed by the chief operating decision maker to assess the performance of the segment and make decisions regarding the allocation of resources to the segments.

Our product offerings by segment are as follows:

Driveline products consist primarily of axles, driveshafts, power transfer units, rear drive modules, transfer cases, and electric and hybrid driveline products and systems for light trucks, sport utility vehicles (SUVs), crossover vehicles, passenger cars and commercial vehicles;
Metal Forming products consist primarily of axle and transmission shafts, ring and pinion gears, differential gears, transmission gears, and suspension components for Original Equipment Manufacturers and Tier 1 automotive suppliers;
The Powertrain segment products consist primarily of transmission module and differential assemblies, transmission valve bodies, connecting rod forging and assemblies, torsional vibration dampers, and variable valve timing products for Original Equipment Manufacturers and Tier 1 automotive suppliers; and
The Casting segment produces both thin wall castings and high strength ductile iron casting, as well as differential cases, steering knuckles, control arms, brackets, and turbo charger housings for the global light vehicle, commercial and industrial markets.

We use Segment Adjusted EBITDA as the measure of earnings to assess the performance of each segment and determine the resources to be allocated to the segments. Segment Adjusted EBITDA is defined as earnings before interest expense, income taxes, depreciation and amortization for our reportable segments, excluding the impact of restructuring and acquisition-related costs, debt refinancing and redemption costs, gain on the sale of a business, goodwill impairments and non-recurring items.

 
 
Year Ended December 31, 2018
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Driveline
 
Metal Forming
 
Powertrain
 
Casting
 
Corporate and Eliminations
 
Total
Sales
 
$
4,254.8

 
$
1,515.4

 
$
1,128.5


$
919.8


$

 
$
7,818.5

Less: Intersegment sales
 
0.8

 
418.0

 
13.8


115.5



 
548.1

Net external sales
 
$
4,254.0

 
$
1,097.4

 
$
1,114.7


$
804.3


$

 
$
7,270.4

 
 

 

 





 

Segment adjusted EBITDA
 
$
660.7

 
$
285.9

 
$
163.7


$
73.6


$

 
$
1,183.9

 
 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
 
$
211.7

 
$
118.6

 
$
120.9

 
$
77.6

 
$

 
$
528.8

 
 
 
 
 
 
 
 
 
 
 
 
 
Capital Expenditures
 
$
283.3

 
$
102.2

 
$
97.6

 
$
41.6

 
$

 
$
524.7

 
 
 
 
 
 
 
 
 
 
 
 
 
Total Assets
 
$
2,463.5

 
$
2,143.1

 
$
1,679.6

 
$
664.7

 
$
559.8

 
$
7,510.7






 
 
Year Ended December 31, 2017
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Driveline
 
Metal Forming
 
Powertrain
 
Casting
 
Corporate and Eliminations
 
Total
Sales
 
$
4,040.8

 
$
1,242.6

 
$
816.5

 
$
676.4

 
$

 
$
6,776.3

Less: Intersegment sales
 
1.1

 
412.6

 
9.9

 
86.7

 

 
510.3

Net external sales
 
$
4,039.7

 
$
830.0

 
$
806.6

 
$
589.7

 
$

 
$
6,266.0

 
 
 
 
 
 
 
 
 
 
 
 
 
Segment adjusted EBITDA
 
$
692.3

 
$
232.3

 
$
131.1

 
$
47.0

 
$

 
$
1,102.7

 
 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
 
$
189.4

 
$
95.1

 
$
81.7

 
$
50.8

 
$
11.5

 
$
428.5

 
 
 
 
 
 
 
 
 
 
 
 
 
Capital Expenditures
 
$
296.9

 
$
65.2

 
$
84.7

 
$
30.9

 
$

 
$
477.7

 
 
 
 
 
 
 
 
 
 
 
 
 
Total Assets
 
$
2,303.0

 
$
2,175.3

 
$
1,824.0

 
$
984.3

 
$
596.2

 
$
7,882.8



 
 
Year Ended December 31, 2016
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Driveline
 
Metal Forming
 
Powertrain
 
Casting
 
Corporate and Eliminations
 
Total
Sales
 
$
3,735.6

 
$
552.2

 
$

 
$

 
$

 
$
4,287.8

Less: Intersegment sales
 
4.9

 
334.9

 

 

 

 
339.8

Net external sales
 
$
3,730.7

 
$
217.3

 
$

 
$

 
$

 
$
3,948.0

 
 
 
 
 
 
 
 
 
 
 
 
 
Segment adjusted EBITDA
 
$
515.8

 
$
103.6

 
$

 
$

 
$

 
$
619.4

 
 
 
 
 
 
 
 
 
 
 
 
 
Depreciation and amortization
 
$
160.8

 
$
24.1

 
$

 
$

 
$
16.9

 
$
201.8

 
 
 
 
 
 
 
 
 
 
 
 
 
Capital Expenditures
 
$
159.0

 
$
22.9

 
$

 
$

 
$
41.1

 
$
223.0

 
 
 
 
 
 
 
 
 
 
 
 
 
Total Assets
 
$
2,183.9

 
$
410.3

 
$

 
$

 
$
828.1

 
$
3,422.3


Assets included in the Corporate and Eliminations column of the tables above represent AAM corporate assets, as well as eliminations of intercompany assets.

The following table represents a reconciliation of Segment Adjusted EBITDA to consolidated income (loss) before income taxes for the years ended December 31, 2018, 2017 and 2016:

 
 
Year Ended December 31,
 
 
2018
 
2017
 
2016
Segment adjusted EBITDA
 
$
1,183.9

 
$
1,102.7

 
$
619.4

Interest expense
 
(216.3
)
 
(195.6
)
 
(93.4
)
Depreciation and amortization
 
(528.8
)
 
(428.5
)
 
(201.8
)
Goodwill impairment
 
(485.5
)
 

 

Restructuring and acquisition-related costs
 
(78.9
)
 
(110.7
)
 
(26.2
)
Pension settlement
 

 
(3.2
)
 

Gain on sale of business
 
15.5

 

 

Gain on settlement of capital lease
 
15.6

 

 

Acquisition-related fair value inventory adjustment
 

 
(24.9
)
 

Impact of change in accounting principle
 

 
3.7

 

Debt refinancing and redemption costs
 
(19.4
)
 
(3.5
)
 

Other
 

 

 
1.0

Income (loss) before income taxes
 
$
(113.9
)
 
$
340.0

 
$
299.0



Financial information relating to our operations by geographic area is presented in the following table. Net sales are attributed to countries based upon location of production. We have retrospectively reclassified 2017 and 2016 to present net sales based upon location of production as these amounts were previously presented based upon location of customer. Long-lived assets exclude deferred income taxes.
 
December 31,
 
2018
 
2017
 
2016
 
(in millions)
Net sales
 
 
 
 
 
United States
$
3,293.2

 
$
2,742.7

 
$
1,321.7

Mexico
2,547.1

 
2,456.1

 
2,178.7

South America
129.7

 
133.2

 
98.2

China
373.4

 
318.6

 
137.3

All other Asia
304.9

 
193.9

 
128.6

Europe
622.1

 
421.5

 
83.5

Total net sales
$
7,270.4

 
$
6,266.0

 
$
3,948.0

 
 
 
 
 
 
Long-lived assets
 
 
 
 
 
United States
$
3,612.3

 
$
4,253.8

 
$
831.0

Mexico
1,117.9

 
993.8

 
529.2

South America
70.6

 
61.4

 
61.5

China
177.6

 
180.9

 
129.8

All other Asia
101.0

 
103.4

 
92.0

Europe
356.0

 
307.4

 
111.7

Total long-lived assets
$
5,435.4

 
$
5,900.7

 
$
1,755.2