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Note 11 - Product Warranty Obligations
12 Months Ended
Dec. 31, 2022
Notes to Financial Statements  
Product Warranty Disclosure [Text Block]

11.

Product Warranty Obligations

 

The Company records a liability for standard product warranty obligations accounted for as assurance warranties at the time of sale of the related product to a customer based on historical warranty experience. The Company also records a liability for specific warranty matters when they become known and are reasonably estimable. The following is a tabular reconciliation of the Company’s standard product warranty liability accounted for as an assurance warranty:

 

  

Year Ended December 31,

 
  

2022

  

2021

  

2020

 

Balance at beginning of period

 $94,213  $59,218  $49,316 

Product warranty reserve assumed in acquisition

  -   3,932   124 

Payments

  (77,476)  (42,682)  (33,496)

Provision for warranty issued

  80,340   69,280   42,093 

Changes in estimates for pre-existing warranties (1)

  40,934   4,465   1,181 

Balance at end of period

 $138,011  $94,213  $59,218 

 

(1)Includes a specific warranty provision recorded during the third quarter of 2022 in the amount of $37,338 to address certain clean energy product related matters. 

 

The Company also sells extended warranty coverage for certain products, which it accounts for as a service warranty. The sales of extended warranties are recorded as deferred revenue, and typically have a duration of five to ten years. The deferred revenue related to extended warranty coverage is amortized over the duration of the extended warranty contract period, following the standard warranty period, using the straight-line method. The Company believes the straight-line method is appropriate because the performance obligation is satisfied based on the passage of time. The amortization of deferred revenue is recorded to net sales in the consolidated statements of comprehensive income. The following is a tabular reconciliation of the deferred revenue related to extended warranty coverage:

 

  

Year Ended December 31,

 
  

2022

  

2021

  

2020

 

Balance at beginning of period

 $111,647  $89,788  $78,738 

Deferred revenue contracts issued

  42,869   41,560   26,968 

Amortization of deferred revenue contracts

  (21,703)  (19,701)  (15,918)

Balance at end of period

 $132,813  $111,647  $89,788 

 

The timing of recognition of the Company’s deferred revenue balance related to extended warranties at December 31, 2022 is as follows:

 

2023

 $30,291 

2024

  24,472 

2025

  22,120 

2026

  17,803 

After 2026

  38,127 

Total

 $132,813 

 

The Company has a post-sale extended warranty marketing agreement with a third party, pursuant to which the Company is required to pay fees to the third-party service provider based on the number of extended warranty contracts that they sell, which it classifies as costs to obtain a contract. These fees are deferred and recorded as other assets in the consolidated balance sheets, and then amortized to net sales in the consolidated statements of comprehensive income over the same period that the underlying deferred revenue is recognized. Deferred contract costs as of December 31, 2022 and 2021 were $9,199 and $8,479, respectively. Amortization of deferred contract costs recorded during the years ended December 31, 2022, 2021 and 2020 was $1,932, $1,739, and $1,303, respectively.

 

Standard product warranty obligations and extended warranty related deferred revenues are included in the consolidated balance sheets as follows:

 

  

December 31,

 
  

2022

  

2021

 

Product warranty liability

        

Current portion - accrued product warranty

 $89,141  $59,052 

Long-term portion - other long-term liabilities

  48,870   35,161 

Total

 $138,011  $94,213 
         

Deferred revenue related to extended warranties

        

Current portion - other accrued liabilities

 $30,291  $20,556 

Long-term portion - other long-term liabilities

  102,522   91,091 

Total

 $132,813  $111,647