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BUSINESS SEGMENTS
12 Months Ended
Dec. 27, 2014
BUSINESS SEGMENTS  
BUSINESS SEGMENTS

(17) BUSINESS SEGMENTS

        The Company has four reportable segments based on its management structure. Each segment is global in nature with a manager responsible for segment operational performance and the allocation of capital within the segment. Net corporate expense is net of certain service related expenses that are allocated to business units generally on the basis of employee headcounts and sales dollars.

        Reportable segments are as follows:

        ENGINEERED INFRASTRUCTURE PRODUCTS:    This segment consists of the manufacture of engineered metal structures and components for the global lighting and traffic, wireless communication, offshore, roadway safety and access systems applications;

        UTILITY SUPPORT STRUCTURES:    This segment consists of the manufacture of engineered steel and concrete structures for the global utility industry;

        COATINGS:    This segment consists of galvanizing, anodizing and powder coating services on a global basis; and

        IRRIGATION:    This segment consists of the manufacture of agricultural irrigation equipment and related parts and services for the global agricultural industry.

        In addition to these four reportable segments, the Company has other businesses and activities that individually are not more than 10% of consolidated sales. These include the manufacture of forged steel grinding media for the mining industry, tubular products for industrial customers, and the distribution of industrial fasteners and are reported in the "Other" category.

        The accounting policies of the reportable segments are the same as those described in Note 1. The Company evaluates the performance of its business segments based upon operating income and invested capital. The Company does not allocate interest expense, non-operating income and deductions, or income taxes to its business segments.

        In 2013, the Company changed its presentation of certain intersegment utility structure sales to align with management's current reporting structure. Fiscal 2012 reporting was reclassified to conform with the 2013 presentation. Accordingly, fiscal 2012 EIP segment sales (and the associated intersegment sales elimination) for 2012 increased by $49,427. Fiscal 2012 segment sales (after intersegment sales eliminations) and operating income were unchanged from amounts previously reported.

Summary by Business Segments

                                                                                                                                                                                    

 

 

2014

 

2013

 

2012

 

SALES:

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products segment:

 

 

 

 

 

 

 

 

 

 

Lighting, Traffic, and Roadway Products

 

$

648,352 

 

$

660,423 

 

$

637,082 

 

Communication Products

 

 

161,618 

 

 

139,888 

 

 

134,711 

 

Offshore and Other Complex Steel Structures

 

 

146,432 

 

 

 

 

 

Access Systems

 

 

181,495 

 

 

201,498 

 

 

159,740 

 

​  

​  

​  

​  

​  

​  

Engineered Infrastructure Products segment

 

 

1,137,897 

 

 

1,001,809 

 

 

931,533 

 

Utility Support Structures segment:

 

 

 

 

 

 

 

 

 

 

Steel

 

 

714,427 

 

 

853,459 

 

 

752,621 

 

Concrete

 

 

110,589 

 

 

108,579 

 

 

120,899 

 

​  

​  

​  

​  

​  

​  

Utility Support Structures segment

 

 

825,016 

 

 

962,038 

 

 

873,520 

 

Coatings segment

 

 

333,853 

 

 

357,635 

 

 

334,552 

 

Irrigation segment

 

 

759,178 

 

 

882,179 

 

 

750,641 

 

Other

 

 

231,668 

 

 

303,595 

 

 

328,737 

 

​  

​  

​  

​  

​  

​  

Total

 

 

3,287,612 

 

 

3,507,256 

 

 

3,218,983 

 

INTERSEGMENT SALES:

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products segment

 

 

75,259 

 

 

104,306 

 

 

98,220 

 

Utility Support Structures segment

 

 

2,451 

 

 

2,343 

 

 

3,857 

 

Coatings segment

 

 

55,418 

 

 

56,649 

 

 

52,478 

 

Irrigation segment

 

 

19 

 

 

 

 

49 

 

Other

 

 

31,322 

 

 

39,742 

 

 

34,838 

 

​  

​  

​  

​  

​  

​  

Total

 

 

164,469 

 

 

203,045 

 

 

189,442 

 

NET SALES:

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products segment

 

 

1,062,638 

 

 

897,503 

 

 

833,313 

 

Utility Support Structures segment

 

 

822,565 

 

 

959,695 

 

 

869,663 

 

Coatings segment

 

 

278,435 

 

 

300,986 

 

 

282,074 

 

Irrigation segment

 

 

759,159 

 

 

882,174 

 

 

750,592 

 

Other

 

 

200,346 

 

 

263,853 

 

 

293,899 

 

​  

​  

​  

​  

​  

​  

Total

 

$

3,123,143 

 

$

3,304,211 

 

$

3,029,541 

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

 

                                                                                                                                                                                    

 

 

2014

 

2013

 

2012

 

OPERATING INCOME (LOSS):

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products

 

$

103,296

 

$

87,647

 

$

54,013

 

Utility Support Structures

 

 

95,118

 

 

174,740

 

 

129,025

 

Coatings

 

 

60,921

 

 

74,917

 

 

71,641

 

Irrigation

 

 

128,145

 

 

181,498

 

 

143,605

 

Other

 

 

25,898

 

 

30,984

 

 

46,575

 

Corporate

 

 

(55,662

)

 

(76,717

)

 

(62,563

)

​  

​  

​  

​  

​  

​  

Total

 

 

357,716

 

 

473,069

 

 

382,296

 

Interest expense, net

 

 

(30,744

)

 

(26,025

)

 

(23,353

)

Costs associated with refinancing of debt

 

 

(38,705

)

 

 

 

 

Other

 

 

(4,084

)

 

2,373

 

 

347

 

​  

​  

​  

​  

​  

​  

Earnings before income taxes and equity in earnings of nonconsolidated subsidiaries

 

$

284,183

 

$

449,417

 

$

359,290

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

TOTAL ASSETS:

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products

 

$

1,057,090

 

$

873,757

 

$

784,659

 

Utility Support Structures

 

 

470,720

 

 

524,113

 

 

510,943

 

Coatings

 

 

301,707

 

 

315,663

 

 

334,841

 

Irrigation

 

 

331,962

 

 

323,435

 

 

287,354

 

Other

 

 

117,300

 

 

126,337

 

 

202,289

 

Corporate

 

 

450,889

 

 

613,189

 

 

448,465

 

​  

​  

​  

​  

​  

​  

Total

 

$

2,729,668

 

$

2,776,494

 

$

2,568,551

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

CAPITAL EXPENDITURES:

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products

 

$

14,328

 

$

15,878

 

$

20,244

 

Utility Support Structures

 

 

9,014

 

 

39,347

 

 

41,081

 

Coatings

 

 

14,029

 

 

12,206

 

 

13,280

 

Irrigation

 

 

15,488

 

 

21,416

 

 

12,618

 

Other

 

 

9,220

 

 

6,270

 

 

4,428

 

Corporate

 

 

10,944

 

 

11,636

 

 

5,423

 

​  

​  

​  

​  

​  

​  

Total

 

$

73,023

 

$

106,753

 

$

97,074

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

DEPRECIATION AND AMORTIZATION:

 

 

 

 

 

 

 

 

 

 

Engineered Infrastructure Products

 

$

40,239

 

$

31,057

 

$

27,164

 

Utility Support Structures

 

 

17,811

 

 

14,375

 

 

13,284

 

Coatings

 

 

14,615

 

 

14,656

 

 

12,015

 

Irrigation

 

 

9,352

 

 

6,679

 

 

6,209

 

Other

 

 

5,512

 

 

7,663

 

 

8,168

 

Corporate

 

 

1,799

 

 

3,006

 

 

3,378

 

​  

​  

​  

​  

​  

​  

Total

 

$

89,328

 

$

77,436

 

$

70,218

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

Summary by Geographical Area by Location of Valmont Facilities:

                                                                                                                                                                                    

 

 

2014

 

2013

 

2012

 

NET SALES:

 

 

 

 

 

 

 

 

 

 

United States

 

$

1,808,427 

 

$

2,077,812 

 

$

1,870,703 

 

Australia

 

 

439,530 

 

 

492,698 

 

 

499,025 

 

China

 

 

110,923 

 

 

97,788 

 

 

135,398 

 

Denmark

 

 

146,432 

 

 

 

 

 

Other

 

 

617,831 

 

 

635,913 

 

 

524,415 

 

​  

​  

​  

​  

​  

​  

Total

 

$

3,123,143 

 

$

3,304,211 

 

$

3,029,541 

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

LONG-LIVED ASSETS:

 

 

 

 

 

 

 

 

 

 

United States

 

$

616,718 

 

$

530,042 

 

$

470,154 

 

Australia

 

 

316,382 

 

 

342,320 

 

 

321,456 

 

Denmark

 

 

111,161 

 

 

 

 

 

Other

 

 

292,862 

 

 

306,293 

 

 

351,001 

 

​  

​  

​  

​  

​  

​  

Total

 

$

1,337,123 

 

$

1,178,655 

 

$

1,142,611 

 

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

​  

        No single customer accounted for more than 10% of net sales in 2014, 2013, or 2012. Net sales by geographical area are based on the location of the facility producing the sales and do not include sales to other operating units of the company. While Australia accounted for approximately 14% of the Company's net sales in 2014, no other foreign country accounted for more than 5% of the Company's net sales.

        Operating income by business segment and geographical areas are based on net sales less identifiable operating expenses and allocations and includes profits recorded on sales to other operating units of the company.

        Long-lived assets consist of property, plant and equipment, net of depreciation, goodwill, other intangible assets and other assets. Long-lived assets by geographical area are based on location of facilities.