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Realignment and Transformation Programs
9 Months Ended
Sep. 30, 2020
Restructuring and Related Activities [Abstract]  
Realignment and Transformation Programs Realignment and Transformation Programs In the second quarter of 2020, we identified and initiated certain realignment activities resulting from our Flowserve 2.0 Transformation Program (defined below) to right-size our organizational operations based on the current business environment, with the overall objective to reduce our workforce costs, including manufacturing optimization through the consolidation of certain facilities ("2020 Realignment Program"). The realignment activities consist of restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with the workforce reductions. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative ("SG&A"), as applicable, in our condensed consolidated statements of income. We anticipate a total investment in these activities of approximately $75 million and that the majority of the charges will be incurred in 2020. There are certain other realignment activities that are currently being evaluated, but have not yet been finalized. The realignment programs initiated in 2015 ("2015
Realignment Programs"), which consisted of both restructuring and non-restructuring charges, were substantially complete as of March 31, 2020, resulting in $362.4 million of total charges incurred through the completion of the programs.
In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. The Flowserve 2.0 Transformation expenses incurred primarily consist of professional services, project management and related travel costs recorded in SG&A expenses.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, related to our realignment activities and Flowserve 2.0 Transformation charges. Realignment charges incurred in 2020 related to our 2020 Realignment Program and realignment charges incurred in 2019 related to our 2015 Realignment Programs:
Three Months Ended September 30, 2020
 (Amounts in thousands)FPDFCDSubtotal–Reportable SegmentsAll OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $5,469 $590 $6,059 $— $6,059 
     SG&A(10)(2)(12)— (12)
$5,459 $588 $6,047 $— $6,047 
Non-Restructuring Charges    
     COS$1,210 $(1,366)$(156)$(245)$(401)
     SG&A1,097 75 1,172 613 1,785 
$2,307 $(1,291)$1,016 $368 $1,384 
Total Realignment Charges
     COS $6,679 $(776)$5,903 $(245)$5,658 
     SG&A1,087 73 1,160 613 $1,773 
Total$7,766 $(703)$7,063 $368 $7,431 
Transformation Charges
     SG&A$— $— $— $4,746 $4,746 
$— $— $— $4,746 $4,746 
Total Realignment and Transformation Charges
     COS $6,679 $(776)$5,903 $(245)$5,658 
     SG&A1,087 73 1,160 5,359 6,519 
Total$7,766 $(703)$7,063 $5,114 $12,177 
Three Months Ended September 30, 2019
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $197 $811 $1,008 $— $1,008 
     SG&A37 — 37 — 37 
$234 $811 $1,045 $— $1,045 
Non-Restructuring Charges    
     COS $2,409 $$2,412 $— $2,412 
     SG&A343 — 343 994 1,337 
$2,752 $$2,755 $994 $3,749 
Total Realignment Charges
     COS $2,606 $814 $3,420 $— $3,420 
     SG&A380 — 380 994 $1,374 
Total$2,986 $814 $3,800 $994 $4,794 
Transformation Charges
     SG&A$— $— $— $5,058 $5,058 
$— $— $— $5,058 $5,058 
Total Realignment and Transformation Charges
     COS $2,606 $814 $3,420 $— $3,420 
     SG&A380 $— 380 6,052 6,432 
Total$2,986 $814 $3,800 $6,052 $9,852 
Nine Months Ended September 30, 2020
(Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
COS$18,800 $318 $19,118 $— $19,118 
SG&A221 (5)216 — 216 
$19,021 $313 $19,334 $— $19,334 
Non-Restructuring Charges
COS$13,339 $7,876 $21,215 $303 $21,518 
SG&A10,899 4,459 15,358 16,107 31,465 
$24,238 $12,335 $36,573 $16,410 $52,983 
Total Realignment Charges
COS$32,139 $8,194 $40,333 $303 $40,636 
SG&A11,120 4,454 15,574 16,107 31,681 
Total$43,259 $12,648 $55,907 $16,410 $72,317 
Transformation Charges
SG&A— — — 16,007 16,007 
$— $— $— $16,007 $16,007 
Total Realignment and Transformation Charges
COS$32,139 $8,194 $40,333 $303 $40,636 
SG&A11,120 4,454 15,574 32,114 47,688 
Total$43,259 $12,648 $55,907 $32,417 $88,324 
Nine Months Ended September 30, 2019
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Restructuring Charges
     COS $1,892 $1,291 $3,183 $— $3,183 
     SG&A(1)(17,072)413 (16,659)— (16,659)
$(15,180)$1,704 $(13,476)$— $(13,476)
Non-Restructuring Charges    
     COS $9,531 $72 $9,603 $— $9,603 
     SG&A770 34 804 2,237 3,041 
$10,301 $106 $10,407 $2,237 $12,644 
Total Realignment Charges
     COS $11,423 $1,363 $12,786 $— $12,786 
     SG&A(16,302)447 (15,855)2,237 (13,618)
Total$(4,879)$1,810 $(3,069)$2,237 $(832)
Transformation Charges
     SG&A— — — 21,044 21,044 
$— $— $— $21,044 $21,044 
Total Realignment and Transformation Charges
     COS $11,423 $1,363 $12,786 $— $12,786 
     SG&A(16,302)447 (15,855)23,281 7,426 
Total$(4,879)$1,810 $(3,069)$23,281 $20,212 
_______________________________
(1) Primarily consists of gains from the sales of non-strategic manufacturing facilities that were included in our 2015 Realignment Programs.
The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program initiated in 2020:
Inception to Date
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $17,119 $423 $17,542 $— $17,542 
     SG&A116 22 138 — 138 
$17,235 $445 $17,680 $— $17,680 
Non-Restructuring Charges   
     COS $13,213 $1,551 $14,764 $303 $15,067 
     SG&A10,413 4,387 14,800 15,465 30,265 
$23,626 $5,938 $29,564 $15,768 $45,332 
Total Realignment Charges
     COS $30,332 $1,974 $32,306 $303 $32,609 
     SG&A10,529 4,409 14,938 15,465 30,403 
Total$40,861 $6,383 $47,244 $15,768 $63,012 

Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to the termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for our restructuring activities. Restructuring charges incurred in 2020 related to our 2020 Realignment Program and restructuring charges incurred in 2019 related to our 2015 Realignment Programs:

Three Months Ended September 30, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $4,704 $— $331 $1,024 $6,059 
     SG&A(16)— (12)
Total$4,688 $— $334 $1,025 $6,047 

Three Months Ended September 30, 2019
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $(729)$$19 $1,715 $1,008 
     SG&A(9)— 41 37 
Total$(738)$$24 $1,756 $1,045 
Nine Months Ended September 30, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $16,959 $— $1,322 $837 $19,118 
     SG&A228 25 (37)216 
Total$17,187 $— $1,347 $800 $19,334 

Nine Months Ended September 30, 2019
 (Amounts in thousands)SeveranceContract TerminationAsset Write-Downs/ (Gains)OtherTotal
     COS $1,099 $51 $(799)$2,832 $3,183 
     SG&A(1)1,609 — (18,496)228 (16,659)
Total$2,708 $51 $(19,295)$3,060 $(13,476)
_______________________________
(1) Primarily consists of gains from the sales of non-strategic manufacturing facilities that were included in our 2015 Realignment Programs.

The following is a summary of total inception to date restructuring charges, net of adjustments, related to our 2020 Realignment Program initiated in 2020:
Inception to Date
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS$15,276 $— $1,325 $941 $17,542 
     SG&A110 — 27 138 
Total$15,386 $— $1,352 $942 $17,680 

The following represents the activity, primarily severance charges from reductions in force, related to the restructuring reserves for the nine months ended September 30, 2020 and 2019:
(Amounts in thousands)20202019
Balance at January 1$6,703 $11,927 
Charges, net of adjustments17,986 5,817 
Cash expenditures(4,772)(8,196)
Other non-cash adjustments, including currency425 (461)
Balance at September 30$20,342 $9,087