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Realignment and Transformation Programs

12 Months Ended

Dec. 31, 2020

Restructuring and Related Activities [Abstract]

Realignment and Transformation Programs

REALIGNMENT AND TRANSFORMATION PROGRAMS

In the second quarter of 2020, we identified and initiated certain realignment activities resulting from our Flowserve 2.0 Transformation Program (defined below) to right-size our organizational operations based on the current business environment, with the overall objective to reduce our workforce costs, including manufacturing optimization through the consolidation of certain facilities ("2020 Realignment Program"). The realignment activities consist of restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with the workforce reductions. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative ("SG&A"), as applicable, in our consolidated statements of income. We anticipate a total investment in these initiated realignment activities of approximately $80 million and that the majority of the charges were incurred in 2020 with the remainder to be incurred in early 2021. There are certain other realignment activities that are currently being evaluated, but have not yet been finalized. The realignment programs initiated in 2015 ("2015 Realignment Programs"), which consisted of both restructuring and non-restructuring charges, were substantially complete as of March 31, 2020, resulting in $362.4 million of total charges incurred through the completion of the programs.

In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. The Flowserve 2.0 Transformation expenses incurred primarily consist of professional services, project management and related travel costs recorded in SG&A.

Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, related to our realignment activities and Flowserve 2.0 Transformation charges. Realignment charges incurred in 2020 related to our 2020 Realignment Program and realignment charges incurred in 2019 related to our 2015 Realignment Programs:

			December 31, 2020
(Amounts in thousands)			FPD						FCD						Subtotal–Reportable Segments						All Other						Consolidated Total
Restructuring Charges
COS			$	19,510					$	1,122					$	20,632					$	—					$	20,632
SG&A(1)			156						335						491						(16)						475
			$	19,666					$	1,457					$	21,123					$	(16)					$	21,107
Non-Restructuring Charges
COS			$	19,328					$	7,285					$	26,613					$	52					$	26,665
SG&A			11,166						4,605						15,771						18,527						34,298
			$	30,494					$	11,890					$	42,384					$	18,579					$	60,963
Transformation Charges
SG&A			$	—					$	—					$	—					$	22,719					$	22,719
			$	—					$	—					$	—					$	22,719					$	22,719
Total Realignment and Transformation Charges
COS			$	38,838					$	8,407					$	47,245					$	52					$	47,297
SG&A			11,322						4,940						16,262						41,230						57,492
Total			$	50,160					$	13,347					$	63,507					$	41,282					$	104,789

			December 31, 2019
(Amounts in thousands)			FPD						FCD						Subtotal–Reportable Segments						All Other						Consolidated Total
Restructuring Charges
COS			$	1,149					$	2,653					$	3,802					$	—					$	3,802
SG&A(1)			(16,610)						556						(16,054)						—						(16,054)
Income tax expense(2)			(4,000)						—						(4,000)						—						(4,000)
			$	(19,461)					$	3,209					$	(16,252)					$	—					$	(16,252)
Non-Restructuring Charges
COS			11,438						$	1,742					$	13,180					$	255					$	13,435
SG&A			2,104						218						2,322						4,428						6,750
			$	13,542					$	1,960					$	15,502					$	4,683					$	20,185
Transformation Charges
SG&A			$	—					$	—					$	—					28,039						$	28,039
			$	—					$	—					$	—					$	28,039					$	28,039
Total Realignment and Transformation Charges
COS			$	12,587					$	4,395					$	16,982					$	255					$	17,237
SG&A			(14,506)						774						(13,732)						32,467						18,735
Income tax expense(2)			(4,000)						—						(4,000)						—						(4,000)
Total			$	(5,919)					$	5,169					$	(750)					$	32,722					$	31,972

____________________________________

(1) Includes gains from the sales of non-strategic manufacturing facilities that are included in our Realignment Programs.

(2) Income tax expense (benefit) includes exit taxes.     

The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program initiated in 2020:

			2020 Realignment Program Inception to Date
(Amounts in thousands)			FPD						FCD						Subtotal–Reportable Segments						All Other						Consolidated Total
Restructuring Charges
COS			$	17,829					$	1,227					$	19,056					$	—					$	19,056
SG&A			51						325						376						—						376
			$	17,880					$	1,552					$	19,432					$	—					$	19,432
Non-Restructuring Charges
COS			$	19,203					$	(473)					$	18,730					$	52					$	18,782
SG&A			10,681						4,554						15,235						17,882						33,117
			$	29,884					$	4,081					$	33,965					$	17,934					$	51,899
Total Realignment Charges
COS			$	37,032					$	754					$	37,786					$	52					$	37,838
SG&A			10,732						4,879						15,611						17,882						33,493
Total			$	47,764					$	5,633					$	53,397					$	17,934					$	71,331

Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to the termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.

The following is a summary of restructuring charges, net of adjustments, for our restructuring activities. Restructuring charges incurred in 2020 related to our 2020 Realignment Program and restructuring charges incurred in 2019 related to our 2015 Realignment Programs:

			December 31, 2020
(Amounts in thousands)			Severance						Contract Termination						Asset Write-Downs						Other						Total
COS			$	16,927					$	52					$	1,409					$	2,244					$	20,632
SG&A			223						—						11						241						475
Total			$	17,150					$	52					$	1,420					$	2,485					$	21,107

			December 31, 2019
(Amounts in thousands)			Severance						Contract Termination						Asset Write-Downs/(Gains)						Other						Total
COS			$	2,183					$	58					$	(1,782)					$	3,343					$	3,802
SG&A(1)			2,211						—						(18,429)						164						(16,054)
Income tax expense(2)			—						—						—						(4,000)						(4,000)
Total			$	4,394					$	58					$	(20,211)					$	(493)					$	(16,252)

_____________________________________

(1) Primarily consists of gains from the sales of non-strategic manufacturing facilities that are included in our Realignment Programs.

(2) Income tax expense (benefit) includes exit taxes as well as non-deductible costs.

The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program initiated in 2020:

			2020 Realignment Program Inception to Date
(Amounts in thousands)			Severance						Contract Termination						Asset Write-Downs						Other						Total
COS			$	15,244					$	52					$	1,412					$	2,348					$	19,056
SG&A			84						—						14						278						376
Total			$	15,328					$	52					$	1,426					$	2,626					$	19,432

The following represents the activity, primarily severance, related to the restructuring reserve for the Realignment Programs for the years ended December 31, 2020 and 2019:

(Amounts in thousands)			2020						2019
Balance at January 1,			$	6,703					$	11,927
Charges			19,686						7,958
Cash expenditures			(9,146)						(12,865)
Other non-cash adjustments, including currency			1,012						(317)
Balance at December 31,			$	18,255					$	6,703

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- Definition

The entire disclosure for restructuring and related activities. Description of restructuring activities such as exit and disposal activities, include facts and circumstances leading to the plan, the expected plan completion date, the major types of costs associated with the plan activities, total expected costs, the accrual balance at the end of the period, and the periods over which the remaining accrual will be settled.

+ References

Reference 1: http://fasb.org/us-gaap/role/ref/legacyRef
-Publisher FASB
-Name Accounting Standards Codification
-Topic 420
-URI http://asc.fasb.org/topic&trid=2175745

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