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Realignment and Transformation Programs
3 Months Ended
Mar. 31, 2021
Restructuring and Related Activities [Abstract]  
Realignment and Transformation Programs Realignment and Transformation Programs In the second quarter of 2020, we identified and initiated certain realignment activities resulting from our Flowserve 2.0 Transformation Program (defined below) to right-size our organizational operations based on the current business environment, with the overall objective to reduce our workforce costs, including manufacturing optimization through the consolidation of certain facilities ("2020 Realignment Program"). The realignment activities consist of restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with the workforce reductions. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative ("SG&A"), as applicable, in our condensed consolidated statements of income. We anticipate a total investment in these activities of approximately $90 million and the majority of the charges were incurred in 2020 with the remainder to be incurred through the second quarter of 2021. There are certain other realignment activities that are currently being evaluated, but have not yet been finalized.
In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. The Flowserve 2.0 Transformation expenses incurred primarily consisted of professional services, project management and related travel costs recorded in SG&A expenses. As of the first quarter of 2021, the Flowserve 2.0 Transformation efforts were substantially completed. For the three months ended March 31, 2021, there were no Flowserve 2.0 Transformation charges.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, incurred in 2021 related to our 2020 Realignment Program and the total charges incurred in 2020 are related to our 2020 Realignment Program and Flowserve 2.0 Transformation:

Three Months Ended March 31, 2021
 (Amounts in thousands)FPDFCDSubtotal–Reportable SegmentsAll OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $4,027 $299 $4,326 $— $4,326 
     SG&A— (9)(9)— (9)
$4,027 $290 $4,317 $— $4,317 
Non-Restructuring Charges    
     COS$3,892 $598 $4,490 $590 $5,080 
     SG&A157 868 1,025 3,280 4,305 
$4,049 $1,466 $5,515 $3,870 $9,385 
Total Realignment Charges
     COS $7,919 $897 $8,816 $590 $9,406 
     SG&A157 859 1,016 3,280 4,296 
Total$8,076 $1,756 $9,832 $3,870 $13,702 
Three Months Ended March 31, 2020
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $1,680 $(105)$1,575 $— $1,575 
     SG&A104 10 114 (16)98 
$1,784 $(95)$1,689 $(16)$1,673 
Non-Restructuring Charges    
     COS $126 $6,325 $6,451 $— $6,451 
     SG&A485 50 535 645 1,180 
$611 $6,375 $6,986 $645 $7,631 
Total Realignment Charges
     COS $1,806 $6,220 $8,026 $— $8,026 
     SG&A589 60 649 629 $1,278 
Total$2,395 $6,280 $8,675 $629 $9,304 
Transformation Charges
     SG&A$— $— $— $5,643 $5,643 
$— $— $— $5,643 $5,643 
Total Realignment and Transformation Charges
     COS $1,806 $6,220 $8,026 $— $8,026 
     SG&A589 $60 649 6,272 6,921 
Total$2,395 $6,280 $8,675 $6,272 $14,947 
The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $21,856 $1,526 $23,382 $— $23,382 
     SG&A51 316 367 — 367 
$21,907 $1,842 $23,749 $— $23,749 
Non-Restructuring Charges   
     COS $23,095 $125 $23,220 $642 $23,862 
     SG&A10,838 5,422 16,260 21,162 37,422 
$33,933 $5,547 $39,480 $21,804 $61,284 
Total Realignment Charges
     COS $44,951 $1,651 $46,602 $642 $47,244 
     SG&A10,889 5,738 16,627 21,162 37,789 
Total$55,840 $7,389 $63,229 $21,804 $85,033 

Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to the termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for our restructuring activities related to our 2020 Realignment Program:

Three Months Ended March 31, 2021
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $1,373 $— $2,190 $763 $4,326 
     SG&A— — — (9)(9)
Total$1,373 $— $2,190 $754 $4,317 

Three Months Ended March 31, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $1,683 $— $(3)$(105)$1,575 
     SG&A139 — (3)(38)98 
Total$1,822 $— $(6)$(143)$1,673 
The following is a summary of total inception to date restructuring charges, net of adjustments, related to our 2020 Realignment Program :
Inception to Date
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS$16,617 $52 $3,602 $3,111 $23,382 
     SG&A84 — 14 269 367 
Total$16,701 $52 $3,616 $3,380 $23,749 

The following represents the activity, primarily severance charges from reductions in force, related to the restructuring reserves for the three months ended March 31, 2021 and 2020:
(Amounts in thousands)20212020
Balance at January 1$18,255 $6,703 
Charges, net of adjustments2,127 1,658 
Cash expenditures(8,296)(1,827)
Other non-cash adjustments, including currency(617)(216)
Balance at March 31$11,469 $6,318