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Realignment and Transformation Programs
6 Months Ended
Jun. 30, 2021
Restructuring and Related Activities [Abstract]  
Realignment and Transformation Programs Realignment and Transformation Programs
In the second quarter of 2020, we identified and initiated certain realignment activities resulting from our Flowserve 2.0 Transformation Program (defined below) to right-size our organizational operations based on the current business environment, with the overall objective to reduce our workforce costs, including manufacturing optimization through the consolidation of certain facilities ("2020 Realignment Program"). The realignment activities consist of restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with the workforce reductions. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative ("SG&A"), as applicable, in our condensed consolidated statements of income. We anticipate a total investment in these activities of approximately $95 million and the majority of the charges were incurred in 2020 with the remainder to be incurred through 2021. There are certain other realignment activities that are currently being evaluated, but have not yet been finalized.
In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. The Flowserve 2.0 Transformation expenses incurred primarily consisted of professional services, project management and related travel costs recorded in SG&A expenses. As of December 31, 2020, the Flowserve 2.0 Transformation efforts were substantially completed. For the six months ended June 30, 2021, there were no Flowserve 2.0 Transformation charges.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, incurred in 2021 related to our 2020 Realignment Program and the total charges incurred in 2020 are related to our 2020 Realignment Program and Flowserve 2.0 Transformation:
Three Months Ended June 30, 2021
 (Amounts in thousands)FPDFCDSubtotal–Reportable SegmentsAll OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $2,016 $171 $2,187 $— $2,187 
     SG&A667 — 667 — 667 
$2,683 $171 $2,854 $— $2,854 
Non-Restructuring Charges    
     COS$1,558 $80 $1,638 $— $1,638 
     SG&A338 (129)209 915 1,124 
$1,896 $(49)$1,847 $915 $2,762 
Total Realignment Charges
     COS $3,574 $251 $3,825 $— $3,825 
     SG&A1,005 (129)876 915 1,791 
Total$4,579 $122 $4,701 $915 $5,616 
Three Months Ended June 30, 2020
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $11,650 $(167)$11,483 $— $11,483 
     SG&A126 129 — 129 
$11,776 $(164)$11,612 $— $11,612 
Non-Restructuring Charges    
     COS $12,003 $2,917 $14,920 $548 $15,468 
     SG&A9,316 4,333 13,649 14,852 28,501 
$21,319 $7,250 $28,569 $15,400 $43,969 
Total Realignment Charges
     COS $23,653 $2,750 $26,403 $548 $26,951 
     SG&A9,442 4,336 13,778 14,852 $28,630 
Total$33,095 $7,086 $40,181 $15,400 $55,581 
Transformation Charges
     SG&A$— $— $— $5,618 $5,618 
$— $— $— $5,618 $5,618 
Total Realignment and Transformation Charges
     COS $23,653 $2,750 $26,403 $548 $26,951 
     SG&A9,442 $4,336 13,778 20,470 34,248 
Total$33,095 $7,086 $40,181 $21,018 $61,199 

Six Months Ended June 30, 2021
(Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
COS$6,043 $470 $6,513 $— $6,513 
SG&A667 (9)658 — 658 
$6,710 $461 $7,171 $— $7,171 
Non-Restructuring Charges
COS$5,449 $678 $6,127 $590 $6,717 
SG&A495 739 1,234 4,195 5,429 
$5,944 $1,417 $7,361 $4,785 $12,146 
Total Realignment Charges
COS$11,492 $1,148 $12,640 $590 $13,230 
SG&A1,162 730 1,892 4,195 6,087 
Total$12,654 $1,878 $14,532 $4,785 $19,317 

Six Months Ended June 30, 2020
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Restructuring Charges
     COS $13,331 $(272)$13,059 $— $13,059 
     SG&A(1)230 (3)227 — 227 
$13,561 $(275)$13,286 $— $13,286 
Non-Restructuring Charges    
     COS $12,128 $9,242 $21,370 $548 $21,918 
     SG&A9,801 4,384 14,185 15,497 29,682 
$21,929 $13,626 $35,555 $16,045 $51,600 
Total Realignment Charges
     COS $25,459 $8,970 $34,429 $548 $34,977 
     SG&A10,031 4,381 14,412 15,497 29,909 
Total$35,490 $13,351 $48,841 $16,045 $64,886 
Transformation Charges
     SG&A$— $— $— $11,261 $11,261 
$— $— $— $11,261 $11,261 
Total Realignment Charges
     COS $25,459 $8,970 $34,429 $548 $34,977 
     SG&A10,031 4,381 14,412 26,758 41,170 
Total$35,490 $13,351 $48,841 $27,306 $76,147 
The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $23,872 $1,697 $25,569 $— $25,569 
     SG&A718 316 1,034 — 1,034 
$24,590 $2,013 $26,603 $— $26,603 
Non-Restructuring Charges   
     COS $24,653 $205 $24,858 $642 $25,500 
     SG&A11,176 5,293 16,469 22,077 38,546 
$35,829 $5,498 $41,327 $22,719 $64,046 
Total Realignment Charges
     COS $48,525 $1,902 $50,427 $642 $51,069 
     SG&A11,894 5,609 17,503 22,077 39,580 
Total$60,419 $7,511 $67,930 $22,719 $90,649 
Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to the termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for our restructuring activities related to our 2020 Realignment Program:
Three Months Ended June 30, 2021
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $(154)$— $(849)$3,190 $2,187 
     SG&A168 — — 499 667 
Total$14 $— $(849)$3,689 $2,854 
Three Months Ended June 30, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $10,572 $— $994 $(83)$11,483 
     SG&A126 — — 129 
Total$10,698 $— $997 $(83)$11,612 

Six Months Ended June 30, 2021
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $1,219 $— $1,341 $3,953 $6,513 
     SG&A168 — 490 658 
Total$1,387 $— $1,341 $4,443 $7,171 

Six Months Ended June 30, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $12,255 $— $991 $(187)$13,059 
     SG&A265 — — (38)227 
Total$12,520 $— $991 $(225)$13,286 
The following is a summary of total inception to date restructuring charges, net of adjustments, related to our 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS$16,463 $52 $2,753 $6,301 $25,569 
     SG&A252 — 14 768 1,034 
Total$16,715 $52 $2,767 $7,069 $26,603 
The following represents the activity, primarily severance charges from reductions in force, related to the restructuring reserves for the six months ended June 30, 2021 and 2020:
(Amounts in thousands)20212020
Balance at January 1$18,255 $6,703 
Charges, net of adjustments5,830 12,270 
Cash expenditures(14,388)(2,713)
Other non-cash adjustments, including currency(461)(118)
Balance at June 30$9,236 $16,142