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Realignment and Transformation Programs
9 Months Ended
Sep. 30, 2021
Restructuring and Related Activities [Abstract]  
Realignment and Transformation Programs Realignment and Transformation Programs
In the second quarter of 2020, we identified and initiated certain realignment activities resulting from our Flowserve 2.0 Transformation Program (defined below) to right-size our organizational operations based on the current business environment, with the overall objective to reduce our workforce costs, including manufacturing optimization through the consolidation of certain facilities ("2020 Realignment Program"). The realignment activities consist of restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with the workforce reductions. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative ("SG&A"), as applicable, in our condensed consolidated statements of income. We anticipate a total investment in these activities of approximately $95 million and the majority of the charges were incurred in 2020 with the remainder to be incurred in 2021. There are certain other realignment activities that are currently being evaluated, but have not yet been finalized.
In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. The Flowserve 2.0 Transformation expenses incurred primarily consisted of professional services, project management and related travel costs recorded in SG&A expenses. As of December 31, 2020, the Flowserve 2.0 Transformation efforts were substantially completed. For the nine months ended September 30, 2021, there were no Flowserve 2.0 Transformation charges.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, incurred in 2021 related to our 2020 Realignment Program and the total charges incurred in 2020 are related to our 2020 Realignment Program and Flowserve 2.0 Transformation:
Three Months Ended September 30, 2021
 (Amounts in thousands)FPDFCDSubtotal–Reportable SegmentsAll OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $1,659 $185 $1,844 $— $1,844 
     SG&A38 (7)31 — 31 
$1,697 $178 $1,875 $— $1,875 
Non-Restructuring Charges    
     COS$614 $124 $738 $— $738 
     SG&A(290)(284)621 337 
$324 $130 $454 $621 $1,075 
Total Realignment Charges
     COS $2,273 $309 $2,582 $— $2,582 
     SG&A(252)(1)(253)621 368 
Total$2,021 $308 $2,329 $621 $2,950 
Three Months Ended September 30, 2020
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $5,469 $590 $6,059 $— $6,059 
     SG&A(10)(2)(12)— (12)
$5,459 $588 $6,047 $— $6,047 
Non-Restructuring Charges    
     COS $1,210 $(1,366)$(156)$(245)$(401)
     SG&A1,097 75 1,172 613 1,785 
$2,307 $(1,291)$1,016 $368 $1,384 
Total Realignment Charges
     COS $6,679 $(776)$5,903 $(245)$5,658 
     SG&A1,087 73 1,160 613 $1,773 
Total$7,766 $(703)$7,063 $368 $7,431 
Transformation Charges
     SG&A$— $— $— $4,746 $4,746 
$— $— $— $4,746 $4,746 
Total Realignment and Transformation Charges
     COS $6,679 $(776)$5,903 $(245)$5,658 
     SG&A1,087 $73 1,160 5,359 6,519 
Total$7,766 $(703)$7,063 $5,114 $12,177 

Nine Months Ended September 30, 2021
(Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
COS$7,702 $655 $8,357 $— $8,357 
SG&A705 (17)688 — 688 
$8,407 $638 $9,045 $— $9,045 
Non-Restructuring Charges
COS$6,064 $802 $6,866 $590 $7,456 
SG&A205 744 949 4,816 5,765 
$6,269 $1,546 $7,815 $5,406 $13,221 
Total Realignment Charges
COS$13,766 $1,457 $15,223 $590 $15,813 
SG&A910 727 1,637 4,816 6,453 
Total$14,676 $2,184 $16,860 $5,406 $22,266 

Nine Months Ended September 30, 2020
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Restructuring Charges
     COS $18,800 $318 $19,118 $— $19,118 
     SG&A221 (5)216 — 216 
$19,021 $313 $19,334 $— $19,334 
Non-Restructuring Charges    
     COS $13,339 $7,876 $21,215 $303 $21,518 
     SG&A10,899 4,459 15,358 16,107 31,465 
$24,238 $12,335 $36,573 $16,410 $52,983 
Total Realignment Charges
     COS $32,139 $8,194 $40,333 $303 $40,636 
     SG&A11,120 4,454 15,574 16,107 31,681 
Total$43,259 $12,648 $55,907 $16,410 $72,317 
Transformation Charges
     SG&A$— $— $— $16,007 $16,007 
$— $— $— $16,007 $16,007 
Total Realignment Charges
     COS $32,139 $8,194 $40,333 $303 $40,636 
     SG&A11,120 4,454 15,574 32,114 47,688 
Total$43,259 $12,648 $55,907 $32,417 $88,324 
The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $25,531 $1,882 $27,413 $— $27,413 
     SG&A756 309 1,065 — 1,065 
$26,287 $2,191 $28,478 $— $28,478 
Non-Restructuring Charges   
     COS $25,267 $329 $25,596 $642 $26,238 
     SG&A10,886 5,299 16,185 22,698 38,883 
$36,153 $5,628 $41,781 $23,340 $65,121 
Total Realignment Charges
     COS $50,798 $2,211 $53,009 $642 $53,651 
     SG&A11,642 5,608 17,250 22,698 39,948 
Total$62,440 $7,819 $70,259 $23,340 $93,599 
Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to the termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for our restructuring activities related to our 2020 Realignment Program:
Three Months Ended September 30, 2021
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $(371)$— $1,282 $933 $1,844 
     SG&A— — — 31 31 
Total$(371)$— $1,282 $964 $1,875 
Three Months Ended September 30, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $4,704 $— $331 $1,024 $6,059 
     SG&A(16)— (12)
Total$4,688 $— $334 $1,025 $6,047 

Nine Months Ended September 30, 2021
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $848 $— $2,623 $4,886 $8,357 
     SG&A168 — 520 688 
Total$1,016 $— $2,623 $5,406 $9,045 

Nine Months Ended September 30, 2020
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $16,959 $— $1,322 $837 $19,118 
     SG&A228 — 25 (37)216 
Total$17,187 $— $1,347 $800 $19,334 
The following is a summary of total inception to date restructuring charges, net of adjustments, related to our 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS$16,092 $52 $4,035 $7,234 $27,413 
     SG&A252 — 14 799 1,065 
Total$16,344 $52 $4,049 $8,033 $28,478 
The following represents the activity, primarily severance charges from reductions in force, related to the restructuring reserves for the nine months ended September 30, 2021 and 2020:
(Amounts in thousands)20212020
Balance at January 1$18,255 $6,703 
Charges, net of adjustments6,423 17,986 
Cash expenditures(16,999)(4,772)
Other non-cash adjustments, including currency(1,039)425 
Balance at September 30$6,640 $20,342