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Realignment Programs
3 Months Ended
Mar. 31, 2022
Restructuring and Related Activities [Abstract]  
Realignment Programs Realignment Programs
In the second quarter of 2020, we identified and initiated certain realignment activities resulting from our Flowserve 2.0 Transformation Program (defined below) to right-size our organizational operations based on the current business environment, with the overall objective to reduce our workforce costs, including manufacturing optimization through the consolidation of certain facilities ("2020 Realignment Program"). The realignment activities consist of restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with the workforce reductions. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative ("SG&A"), as applicable, in our consolidated statements of income. We anticipate a total investment in these activities of approximately $95 million and the vast majority of the charges were incurred in 2020 and 2021 with the remainder to be incurred in 2022. There are certain other realignment activities that are currently being evaluated, but have not yet been finalized.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, incurred related to our 2020 Realignment Program:
Three Months Ended March 31, 2022
 (Amounts in thousands)FPDFCDSubtotal–Reportable SegmentsAll OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $281 $(5)$276 $— $276 
     SG&A— — — — — 
$281 $(5)$276 $— $276 
Non-Restructuring Charges    
     COS$(364)$(49)$(413)$(61)$(474)
     SG&A75 17 92 (293)(201)
$(289)$(32)$(321)$(354)$(675)
Total Realignment Charges
     COS $(83)$(54)$(137)$(61)$(198)
     SG&A75 17 92 (293)(201)
Total$(8)$(37)$(45)$(354)$(399)
Three Months Ended March 31, 2021
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $4,027 $299 $4,326 $— $4,326 
     SG&A— (9)(9)— (9)
$4,027 $290 $4,317 $— $4,317 
Non-Restructuring Charges    
     COS $3,892 $598 $4,490 $590 $5,080 
     SG&A157 868 1,025 3,280 4,305 
$4,049 $1,466 $5,515 $3,870 $9,385 
Total Realignment Charges
     COS $7,919 $897 $8,816 $590 $9,406 
     SG&A157 859 1,016 3,280 4,296 
Total$8,076 $1,756 $9,832 $3,870 $13,702 
The following is a summary of total inception to date charges, net of adjustments, related to the 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)FPDFCDSubtotal–Reportable Segments All OtherConsolidated Total
Realignment Charges
Restructuring Charges
     COS $26,156 $2,032 $28,188 $— $28,188 
     SG&A716 333 1,049 (17)1,032 
$26,872 $2,365 $29,237 $(17)$29,220 
Non-Restructuring Charges   
     COS $25,043 $674 $25,717 $581 $26,298 
     SG&A11,124 5,279 16,403 21,502 37,905 
$36,167 $5,953 $42,120 $22,083 $64,203 
Total Realignment Charges
     COS $51,199 $2,706 $53,905 $581 $54,486 
     SG&A11,840 5,612 17,452 21,485 38,937 
Total$63,039 $8,318 $71,357 $22,066 $93,423 
Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to the termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for our restructuring activities related to our 2020 Realignment Program:
Three Months Ended March 31, 2022
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $— $— $240 $36 $276 
     SG&A— — — — 
Total$— $— $240 $36 $276 
Three Months Ended March 31, 2021
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS $1,373 $— $2,190 $763 $4,326 
     SG&A— — — (9)(9)
Total$1,373 $— $2,190 $754 $4,317 
The following is a summary of total inception to date restructuring charges, net of adjustments, related to our 2020 Realignment Program:
Inception to Date
 (Amounts in thousands)SeveranceContract TerminationAsset Write-DownsOtherTotal
     COS$16,202 $86 $4,335 $7,565 $28,188 
     SG&A251 — 14 767 1,032 
Total$16,453 $86 $4,349 $8,332 $29,220 
The following represents the activity, primarily severance charges from reductions in force, related to the restructuring reserves for the three months ended March 31, 2022 and 2021:
(Amounts in thousands)20222021
Balance at January 1$4,868 $18,255 
Charges, net of adjustments37 2,127 
Cash expenditures(1,260)(8,296)
Other non-cash adjustments, including currency(64)(617)
Balance at March 31$3,581 $11,469