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Segments
12 Months Ended
Sep. 28, 2013
Segment Reporting, Disclosure of Entity's Reportable Segments [Abstract]  
Segments
Segments
Aircraft Controls. We design, manufacture and integrate primary and secondary flight controls for military and commercial aircraft and provide aftermarket support. Our systems are used on both development and production programs in large commercial transports, supersonic fighters, multi-role military aircraft, business jets and rotorcraft. We also supply ground-based navigation aids.
We are currently working on several large development programs including: the KC-46 military air refueling tanker and the F-35 Joint Strike Fighter on the military side, and the Airbus A350XWB, COMAC C919 and the Embraer E-Jet E2 family on the commercial side. Typically these development programs require concentrated periods of research and development by our engineering teams.
Production programs are generally long-term manufacturing efforts that extend for as long as the aircraft builder receives new orders. Our large military production programs include the F-35 Joint Strike Fighter, the V-22 Osprey tiltrotor, the F/A-18E/F Super Hornet and the Black Hawk/Seahawk helicopter. Our large commercial production programs include the full line of Boeing 7-series aircraft, Airbus A330 and a variety of business jets.
Aftermarket sales, which represented 32% of 2013 sales for this segment, consist of the maintenance, repair, overhaul and parts supply for both military and commercial aircraft. Further, we sell to both military and commercial customers spares inventory that they store throughout the world in order to minimize down time.
Space and Defense Controls. Space and Defense Controls provides controls for satellites and space vehicles, launch vehicles, armored combat vehicles, tactical and strategic missiles, security and surveillance and other defense applications.
Within our space market, we design, manufacture and integrate commercial and military satellite positioning controls. These propulsion and actuation systems and the components also control attitude, orbit insertion, solar panels and antennas. We also design, manufacture and integrate steering and propulsion controls for space launch vehicles, such as the Atlas, Delta and Ariane programs. Additionally, we design and manufacture spaceflight electronics and software, and develop new products for NASA's new Space Launch System.
Within our defense market, we design controls for gun aiming, stabilization and automatic ammunition loading for armored combat vehicles for a variety of domestic and international customers. We also design controls for steering tactical and strategic missiles. Our tactical and strategic missile programs include Hellfire, the U.S. National Missile Defense Agency's Ballistic Missile Defense initiative, TOW and Trident. We design, build and integrate stores management systems for light attack aerial reconnaissance platforms, as well as build high power, quiet controls for naval surface ship and submarine applications.
Industrial Systems. Industrial Systems serves a global customer base across a variety of markets.
In our industrial automation market, we design manufacture and integrate systems for injection and blow molding machines, metal forming presses and our heavy industry customers use our high precision electrical and hydraulic servovalves for steel and aluminum mill equipment. Our systems allow for precise controls of critical parameters in the industrial process, using both hydraulic and electric technology. Other industrial markets we serve include material handling, carpet tufting and paper and lumber mills.
In our energy market, our power generation programs focus on complete control assemblies for fuel, steam and variable geometry control applications. We also design and manufacture electric pitch controls and blade monitoring systems for wind turbines in our wind energy programs.
In our simulation and test market, we supply electromechanical motion simulation bases for the flight simulation and training markets. For the test markets, we supply controls for automotive, structural and fatigue testing.
 










Components. The Components segment serves many of the same markets as our other segments. The Components segment’s three largest product categories are slip rings, fiber optic rotary joints and motors.

Slip rings and fiber optic rotary joints use sliding contacts and optical technology to allow unimpeded rotation while delivering power and data through a rotating interface. They come in a range of sizes that allow them to be used in many applications, including diagnostic imaging CT scan medical equipment, de-icing and data transfer for rotorcraft, remotely operated vehicles and floating platforms for offshore oil exploration, surveillance cameras, forward-looking infrared camera installations and radar pedestals, satellites, missiles and wind turbines.

Our motors are used in an equally broad range of markets, many of which are the same as for slip rings. Components designs and manufactures a series of fractional horsepower brushless motors that provide extremely low acoustic noise and reliable long life operation, with the largest market being sleep apnea equipment. Industrial markets use our motors for material handling and electric pumps. Military applications use our motors for gimbals, missiles and radar pedestals.

Components’ other product lines include electromechanical actuators for military, aerospace and commercial applications, fiber optic modems that provide electrical-to-optical conversion of communication and data signals, avionic instrumentation, optical switches and resolvers.
Medical Devices. This segment operates within four medical devices market areas: infusion therapy, enteral clinical nutrition, sensors and surgical hand pieces.
We manufacture and distribute a complete line of portable pumps, stationary pumps and disposable sets that are used in the delivery of enteral nutrition for patients in their own homes, hospitals and long-term care facilities.
For infusion therapy, our primary products are electronic ambulatory infusion pumps along with the associated administration sets. Applications of these products include hydration, nutrition, patient-controlled analgesia, local anesthesia, chemotherapy and antibiotics.
We manufacture and distribute ultrasonic and optical sensors used to detect air bubbles in infusion pump lines and ensure accurate fluid delivery. Our surgical hand pieces are used to safely fragment and aspirate tissue in common medical procedures such as cataract removal.
 

Segment information and reconciliations to consolidated amounts are as follows:
 
 
2013
 
2012
 
2011
Net sales:
 
 
 
 
 
 
Aircraft Controls
 
$
1,059,587

 
$
963,421

 
$
850,490

Space and Defense Controls
 
395,945

 
358,755

 
355,762

Industrial Systems
 
592,112

 
633,713

 
629,312

Components
 
415,428

 
374,081

 
353,142

Medical Devices
 
147,239

 
139,566

 
141,974

Net sales
 
2,610,311

 
2,469,536

 
2,330,680

Operating profit (loss) and margins:
 
 
 
 
 
 
Aircraft Controls
 
126,751

 
104,582

 
$
83,776

 
 
12.0
%
 
10.9
%
 
9.9
%
Space and Defense Controls
 
25,350

 
42,854

 
49,245

 
 
6.4
%
 
11.9
%
 
13.8
%
Industrial Systems
 
42,254

 
63,243

 
62,805

 
 
7.1
%
 
10.0
%
 
10.0
%
Components
 
68,731

 
57,303

 
50,353

 
 
16.5
%
 
15.3
%
 
14.3
%
Medical Devices
 
(35,542
)
 
5,443

 
241

 
 
(24.1
%)
 
3.9
%
 
0.2
%
Total operating profit
 
227,544

 
273,425

 
246,420

 
 
8.7
%
 
11.1
%
 
10.6
%
Deductions from operating profit:
 
 
 
 
 
 
Interest expense
 
26,962

 
34,312

 
35,666

Equity-based compensation expense
 
6,620

 
6,226

 
6,952

Corporate and other expenses, net
 
28,956

 
24,046

 
20,017

Earnings before income taxes
 
$
165,006

 
$
208,841

 
$
183,785

Depreciation and amortization:
 
 
 
 
 
 
Aircraft Controls
 
$
45,547

 
$
42,774

 
$
40,945

Space and Defense Controls
 
15,470

 
11,996

 
11,349

Industrial Systems
 
22,703

 
23,408

 
23,194

Components
 
11,735

 
9,123

 
7,409

Medical Devices
 
10,269

 
11,101

 
11,472

Corporate
 
2,349

 
2,414

 
1,958

Total depreciation and amortization
 
$
108,073

 
$
100,816

 
$
96,327

Identifiable assets:
 
 
 
 
 
 
Aircraft Controls
 
$
1,268,753

 
$
1,194,742

 
$
1,110,771

Space and Defense Controls
 
514,260

 
423,838

 
342,093

Industrial Systems
 
675,115

 
691,636

 
689,683

Components
 
486,421

 
457,254

 
384,409

Medical Devices
 
189,669

 
234,431

 
243,283

Corporate
 
102,877

 
104,006

 
72,728

Total assets
 
$
3,237,095

 
$
3,105,907

 
$
2,842,967

 
Identifiable assets in prior years have been restated to reclassify cash held by our international treasury operation as a corporate asset. Previously, this cash was reported as an Industrial Systems asset.




 
 
2013
 
2012
 
2011
Capital expenditures:
 
 
 
 
 
 
Aircraft Controls
 
$
49,859

 
$
67,507

 
$
51,727

Space and Defense Controls
 
14,401

 
10,270

 
11,589

Industrial Systems
 
14,230

 
16,525

 
11,702

Components
 
8,166

 
7,071

 
4,620

Medical Devices
 
3,659

 
2,398

 
2,737

Corporate
 
2,859

 
3,259

 
1,320

Total capital expenditures
 
$
93,174

 
$
107,030

 
$
83,695



Operating profit is net sales less cost of sales and other operating expenses, excluding interest expense, equity-based compensation expense and other corporate expenses. Cost of sales and other operating expenses are directly identifiable to the respective segment or allocated on the basis of sales, manpower or profit.
Sales, based on the customer’s location, and property, plant and equipment by geographic area are as follows:
 
 
2013
 
2012
 
2011
Net sales:
 
 
 
 
 
 
United States
 
$
1,540,096

 
$
1,363,892

 
$
1,293,058

Germany
 
199,800

 
210,842

 
185,840

United Kingdom
 
123,004

 
117,336

 
113,253

China
 
94,829

 
121,338

 
144,586

Other
 
652,582

 
656,128

 
593,943

Net sales
 
$
2,610,311

 
$
2,469,536

 
$
2,330,680

Property, plant and equipment, net:
 
 
 
 
 
 
United States
 
$
322,282

 
$
310,390

 
$
288,647

Philippines
 
75,087

 
68,993

 
70,159

United Kingdom
 
62,105

 
58,329

 
35,468

Other
 
102,889

 
108,467

 
109,598

Property, plant and equipment, net
 
$
562,363

 
$
546,179

 
$
503,872


Sales to Boeing were $366,972, $263,060 and $229,825, or 14%, 11% and 10% of sales, in 2013, 2012 and 2011, respectively, including sales to Boeing Commercial Airplanes of $195,100, $131,318 and $110,802 in 2013, 2012 and 2011, respectively. Sales arising from U.S. Government prime or sub-contracts, including military sales to Boeing, were $807,728, $737,980 and $738,429 in 2013, 2012 and 2011, respectively. Sales to Boeing and the U.S. Government and its prime- or sub-contractors are made primarily from our Aircraft Controls and Space and Defense Controls segments.