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Restructuring and impairment charges
3 Months Ended
Mar. 28, 2021
Restructuring and Related Activities [Abstract]  
Restructuring and impairment charges Restructuring and impairment charges
2021 Restructuring plan
During the first quarter of 2021, we committed to a restructuring plan designed to streamline various business functions across our segments. We estimate that we will incur aggregate pre-tax restructuring charges of $7 million to $9 million, consisting primarily of termination benefits. In addition, we expect to incur $3 million to $4 million in restructuring related charges, most of which are expected to be recognized in cost of goods sold. We expect this program will be substantially completed by the end of 2021. As of March 28, 2021, we had a restructuring reserve of $6.4 million related to this plan, all of which related to termination benefits.
Footprint realignment plans
We have ongoing restructuring programs primarily related to the relocation of manufacturing operations to existing lower-cost locations and related workforce reductions (referred to as the 2019, 2018 and 2014 Footprint realignment plans). The following tables provide a summary of our cost estimates and other information associated with these ongoing Footprint realignment plans:
2019 Footprint realignment plan2018 Footprint realignment plan2014 Footprint realignment plan
Program expense estimates:(Dollars in millions)
Termination benefits
$16 to $18
$60 to $70
$13 to $13
Other costs (1)
2 to 2
3 to 4
1 to 2
Restructuring charges
18 to 20
63 to 74
14 to 15
Restructuring related charges (2)
38 to 43
40 to 59
38 to 40
Total restructuring and restructuring related charges
$56 to $63
$103 to $133
$52 to $55
Other program estimates:
Expected cash outlays
$50 to $57
$99 to $127
$42 to $46
Expected capital expenditures
$28 to $33
$19 to $23
$26 to $27
Other program information:
Period initiatedFebruary 2019May 2018April 2014
Estimated period of substantial completion202220222022
Aggregate restructuring charges$15.7$60.3$13.6
Restructuring reserve:
Balance as of March 28, 2021$7.0$46.0$3.3
Restructuring related charges incurred:
Three Months Ended March 28, 2021$3.6$2.0$0.7
Aggregate restructuring related charges$24.7$18.7$36.7
(1)Includes facility closure, employee relocation, equipment relocation and outplacement costs.
(2)Restructuring related charges represent costs that are directly related to the programs and principally constitute costs to transfer manufacturing operations to the existing lower-cost locations, project management costs and accelerated depreciation. The 2018 Footprint realignment plan also includes a charge associated with our exit from the facilities that is expected to be imposed by the taxing authority in the affected jurisdiction. Excluding this tax charge, substantially all of the restructuring related charges are expected to be recognized within cost of goods sold.
Three Months Ended March 28, 2021
Termination benefits
Other costs (1)
Total
2021 Restructuring plan$6,760 $— $6,760 
2019 Footprint realignment plan341 105 446 
2018 Footprint realignment plan267 45 312 
Other restructuring programs (2)
(166)646 480 
Restructuring charges$7,202 $796 $7,998 
Three Months Ended March 29, 2020
Termination benefits
Other costs (1)
Total
2019 Footprint realignment plan$829 $$838 
2018 Footprint realignment plan314 81 395 
Other restructuring programs (2)
(107)220 113 
Restructuring charges$1,036 $310 $1,346 
(1) Other costs include facility closure, contract termination and other exit costs.
(2) Includes the program initiated during third quarter of 2019 as well as the 2016 and 2014 Footprint realignment plans.