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Business Segments
9 Months Ended
Sep. 29, 2018
Segment Reporting [Abstract]  
Business Segments
Business Segments

The Company sells its products domestically and internationally, operating within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment income (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes corporate activities.

Included in corporate activities are general corporate expenses and the amortization of certain intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company's U.S. ingredients business, including the Company's fats and proteins, used cooking oil, trap grease and food residuals collection businesses, the Rothsay ingredients business, the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac name (proteins, fats, and plasma products) and (ii) the Company's bakery residuals business. Feed Ingredients operations process animal by-products and used cooking oil into fats, proteins and hides.

Food Ingredients
Food Ingredients consists principally of (i) the gelatin and collagen hydrolysates business conducted by Darling Ingredients International under the Rousselot name, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name.

Fuel Ingredients
The Company's Fuel Ingredients segment consists of (i) the Company's investment in the DGD Joint Venture (ii) the Company's biofuel business conducted under the Dar Pro® and Rothsay names and (iii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names.

Business Segments (in thousands):

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Three Months Ended September 29, 2018
 
 
 
 
 
Net Sales
$
482,744

$
265,208

$
64,624

$

$
812,576

Cost of sales and operating expenses
383,846

210,697

53,558


648,101

Gross Margin
98,898

54,511

11,066


164,475

 
 
 
 
 
 
Selling, general and administrative expense
39,702

21,843

(2,822
)
8,724

67,447

Depreciation and amortization
47,321

19,697

9,370

2,454

78,842

Segment operating income/(loss)
11,875

12,971

4,518

(11,178
)
18,186

 
 
 
 
 
 
Equity in net loss of unconsolidated subsidiaries
(162
)

(2,630
)

(2,792
)
Segment income/(loss)
11,713

12,971

1,888

(11,178
)
15,394

 
 
 
 
 
 
Total other expense
 
 
 
 
(21,934
)
Loss before income taxes
 
 
 
 
$
(6,540
)

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Three Months Ended September 30, 2017
 
 
 
 
 
Net Sales
$
575,543

$
298,863

$
61,856

$

$
936,262

Cost of sales and operating expenses
449,574

238,694

54,243


742,511

Gross Margin
125,969

60,169

7,613


193,751

 
 
 
 
 
 
Selling, general and administrative expense
44,841

25,556

(488
)
12,244

82,153

Depreciation and amortization
46,860

19,506

7,912

2,924

77,202

Segment operating income/(loss)
34,268

15,107

189

(15,168
)
34,396

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
523


7,180


7,703

Segment income/(loss)
34,791

15,107

7,369

(15,168
)
42,099

 
 
 
 
 
 
Total other expense
 
 
 
 
(27,119
)
Income before income taxes
 
 
 
 
$
14,980


 
 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Nine Months Ended September 29, 2018
 
 
 
 
 
Net Sales
$
1,467,365

$
847,457

$
219,774

$

$
2,534,596

Cost of sales and operating expenses
1,123,722

684,718

170,761


1,979,201

Gross Margin
343,643

162,739

49,013


555,395

 
 
 
 
 
 
Selling, general and administrative expense
131,914

67,894

(4,056
)
37,155

232,907

Restructuring and impairment charges

14,965



14,965

Depreciation and amortization
140,933

60,725

26,378

7,879

235,915

Segment operating income/(loss)
70,796

19,155

26,691

(45,034
)
71,608

 
 
 
 
 
 
Equity in net income/(loss) of unconsolidated subsidiaries
(57
)

109,655


109,598

Segment income/(loss)
70,739

19,155

136,346

(45,034
)
181,206

 
 
 
 
 
 
Total other expense
 
 
 
 
(113,414
)
Income before income taxes
 
 
 
 
$
67,792

 
 
 
 
 
 
Segment assets at September 29, 2018
$
2,517,315

$
1,378,880

$
762,652

$
146,364

$
4,805,211


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Nine Months Ended September 30, 2017
 
 
 
 
 
Net Sales
$
1,677,286

$
843,498

$
188,918

$

$
2,709,702

Cost of sales and operating expenses
1,304,352

670,448

154,921


2,129,721

Gross Margin
372,934

173,050

33,997


579,981

 
 
 
 
 
 
Selling, general and administrative expense
132,553

77,236

5,648

38,171

253,608

Depreciation and amortization
134,933

55,291

22,472

8,610

221,306

Segment operating income/(loss)
105,448

40,523

5,877

(46,781
)
105,067

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
763


15,906


16,669

Segment income/(loss)
106,211

40,523

21,783

(46,781
)
121,736

 
 
 
 
 
 
Total other expense
 
 
 
 
(79,470
)
Income before income taxes
 
 
 
 
$
42,266

 
 
 
 
 
 
Segment assets at December 30, 2017
$
2,614,545

$
1,499,027

$
688,890

$
155,763

$
4,958,225