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Derivatives
9 Months Ended
Sep. 28, 2019
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivatives
Derivatives

The Company’s operations are exposed to market risks relating to commodity prices that affect the Company’s cost of raw materials, finished product prices and energy costs and the risk of changes in interest rates and foreign currency exchange rates.

The Company makes limited use of derivative instruments to manage cash flow risks related to natural gas usage, diesel fuel usage, inventory, forecasted sales and foreign currency exchange rates. The Company does not use derivative instruments for trading purposes.  Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices.  Soybean meal options are entered into with the intent of managing the impact of changing prices for poultry meal sales. Corn options and future contracts are entered into with the intent of managing U.S. forecasted sales of bakery by-products (“BBP”) by reducing the impact of changing prices.  Foreign currency forward contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the local functional currency. At September 28, 2019, the Company had corn option contracts and foreign exchange forward and option contracts outstanding that qualified and were designated for hedge accounting as well as corn forward contracts and foreign currency forward contracts that did not qualify and were not designated for hedge accounting.

Entities are required to report all derivative instruments in the statement of financial position at fair value. The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship and, if so, on the reason for holding the instrument. If certain conditions are met, entities may elect to designate a derivative instrument as a hedge of exposures to changes in fair value, cash flows or foreign currencies. If the hedged exposure is a cash flow exposure, the gain or loss on the derivative instrument is reported initially as a component of other comprehensive income (outside of earnings) and is subsequently reclassified into earnings when the forecasted transaction affects earnings. Any amounts excluded from the assessment of hedge effectiveness are reported in earnings immediately. If the derivative instrument is not designated as a hedge, the gain or loss is recognized in earnings in the period of change.

Cash Flow Hedges

In the first nine months of fiscal 2019, the Company entered into corn option contracts on the Chicago Board of Trade that are designated as cash flow hedges. Under the terms of the corn option contracts, the Company hedged a portion of its U.S. forecasted sales of BBP into the second quarter of fiscal 2020. As of September 28, 2019, some of the contracts have been settled while the remaining contract positions and activity are not significant to the Company. At September 28, 2019, the aggregate fair value of these corn option contracts was approximately $0.8 million. As of December 29, 2018 there were no outstanding amounts. These amounts are included in other current assets on the balance sheet, with an offset recorded in accumulated other comprehensive income. The Company may enter into corn option contracts in the future from time to time.

In fiscal 2018 and the first nine months of fiscal 2019, the Company entered into foreign exchange forward and option contracts that are considered cash flow hedges. Under the terms of the foreign exchange contracts, the Company hedged a portion of its forecasted collagen sales in currencies other than the functional currency through the fourth quarter of fiscal 2022. At September 28, 2019 and December 29, 2018, the aggregate fair value of these foreign exchange contracts was approximately $0.9 million and $1.6 million, respectively. The September 28, 2019 amounts are included in other current assets, accrued expense and other assets on the balance sheet, with an offset recorded in accumulated other comprehensive loss. The December 29, 2018 amounts are included in other current assets, accrued expense and noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

As of September 28, 2019, the Company had the following outstanding forward and option contract amounts that were entered into to hedge foreign currency transactions in currencies other than the functional currency and forecasted transactions in currencies other than the functional currency (in thousands):

Functional Currency
 
Contract Currency
Type
Amount
 
Type
Amount
Brazilian real
29,897

 
Euro
6,609

Brazilian real
1,105,749

 
U.S. dollar
309,020

Euro
65,145

 
U.S. dollar
72,542

Euro
24,654

 
Polish zloty
108,000

Euro
5,019

 
Japanese yen
601,153

Euro
15,147

 
Chinese renminbi
119,722

Euro
13,471

 
Australian dollar
21,850

Euro
5,677

 
British pound
5,138

Polish zloty
21,214

 
Euro
4,829

British pound
288

 
Euro
326

British pound
43

 
U.S. dollar
54

Japanese yen
229,604

 
U.S. dollar
2,130

U.S. dollar
634

 
Japanese yen
68,000

U.S. dollar
38,598

 
Euro
35,000



The Company estimates the amount that will be reclassified from accumulated other comprehensive loss at September 28, 2019 into earnings over the next 12 months will be approximately $0.7 million. As of September 28, 2019, no amounts have been reclassified into earnings as a result of the discontinuance of cash flow hedges.

The table below summarizes the effect of derivatives not designated as hedges on the Company's consolidated statements of operations for the three and nine months ended September 28, 2019 and September 29, 2018 (in thousands):

 
 
 
 
Loss or (Gain) Recognized in Income on Derivatives Not Designated as Hedges
 
 
 
 
Three Months Ended
Nine Months Ended
Derivatives not designated as hedging instruments
 
Location
 
September 28, 2019
September 29, 2018
September 28, 2019
September 29, 2018
 
 
 
 
 
 
 
 
Foreign exchange
 
Foreign currency loss
 
$
95

$
(1,389
)
$
1,632

$
(3,216
)
Foreign exchange
 
Net sales
 
1,244

3,652

1,306

3,652

Foreign exchange
 
Cost of sales and operating expenses
 
(567
)
(880
)
(661
)
(880
)
Foreign exchange
 
Selling, general and administrative expense
 
1,915

359

2,437

3,354

Corn options and futures
 
Net sales
 
881

294

619

748

Corn options and futures
 
Cost of sales and operating expenses
 
(2,509
)
(403
)
(1,866
)
(709
)
Heating Oil swaps and options
 
Cost of sales and operating expenses
 


(506
)

Total
 
 
 
$
1,059

$
1,633

$
2,961

$
2,949



At September 28, 2019, the Company had forward purchase agreements in place for purchases of approximately $39.3 million of natural gas and diesel fuel.  These forward purchase agreements have no net settlement provisions and the Company intends to take physical delivery of the underlying product.  Accordingly, the forward purchase agreements are not subject to the requirements of fair value accounting because they qualify and the Company has elected to account for these as normal purchases as defined in the FASB authoritative guidance.