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Business Segments
9 Months Ended
Sep. 28, 2019
Segment Reporting [Abstract]  
Business Segments
Business Segments

The Company sells its products domestically and internationally, operating within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment income (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes corporate activities.

Included in corporate activities are general corporate expenses and the amortization of certain intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company's U.S. ingredients business, including the Company's fats and proteins, used cooking oil, trap grease and food residuals collection businesses, the Rothsay ingredients business, the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac name (proteins, fats, and plasma products) and (ii) the Company's bakery residuals business. Feed Ingredients operations process animal by-products and used cooking oil into fats, proteins and hides.

Food Ingredients
Food Ingredients consists principally of (i) the collagen business conducted by Darling Ingredients International under the Rousselot name, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name, which primarily consists of an edible fat business.

Fuel Ingredients
The Company's Fuel Ingredients segment consists of (i) the portion of the Company's biofuel business related to its investment in the DGD Joint Venture (ii) the Company's biofuel business conducted under the Dar Pro® and Rothsay names and (iii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names.

Business Segments (in thousands):

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Three Months Ended September 28, 2019
 
 
 
 
 
Net Sales
$
496,978

$
276,467

$
68,604

$

$
842,049

Cost of sales and operating expenses
379,792

214,643

58,488


652,923

Gross Margin
117,186

61,824

10,116


189,126

 
 
 
 
 
 
Loss/(gain) on sale of assets
(2,429
)
(253
)
13


(2,669
)
Selling, general and administrative expenses
47,319

22,811

912

12,507

83,549

Depreciation and amortization
50,182

19,743

7,895

2,587

80,407

Equity in net income of Diamond Green Diesel


32,020


32,020

Segment operating income/(loss)
22,114

19,523

33,316

(15,094
)
59,859

 
 
 
 
 
 
Equity in net loss of other unconsolidated subsidiaries
(665
)



(665
)
Segment income/(loss)
21,449

19,523

33,316

(15,094
)
59,194

 
 
 
 
 
 
Total other expense
 
 
 
 
(21,507
)
Income before income taxes
 
 
 
 
$
37,687










 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Three Months Ended September 29, 2018
 
 
 
 
 
Net Sales
$
482,744

$
265,208

$
64,624

$

$
812,576

Cost of sales and operating expenses
383,739

210,730

53,460


647,929

Gross Margin
99,005

54,478

11,164


164,647

 
 
 
 
 
 
Loss/(gain) on sale of assets
107

(33
)
98


172

Selling, general and administrative expenses
39,702

21,843

(2,822
)
8,724

67,447

Depreciation and amortization
47,321

19,697

9,370

2,454

78,842

Equity in net loss of Diamond Green Diesel


(2,630
)

(2,630
)
Segment operating income/(loss)
11,875

12,971

1,888

(11,178
)
15,556

 
 
 
 
 
 
Equity in net loss of other unconsolidated subsidiaries
(162
)



(162
)
Segment income/(loss)
11,713

12,971

1,888

(11,178
)
15,394

 
 
 
 
 
 
Total other expense
 
 
 
 
(21,934
)
Loss before income taxes
 
 
 
 
$
(6,540
)

 
 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Nine Months Ended September 28, 2019
 
 
 
 
 
Net Sales
$
1,480,244

$
830,466

$
193,767

$

$
2,504,477

Cost of sales and operating expenses
1,143,606

643,091

161,855


1,948,552

Gross Margin
336,638

187,375

31,912


555,925

 
 
 
 
 
 
Loss (gain) on sale of assets
(7,343
)
(13,518
)
16


(20,845
)
Selling, general and administrative expense
142,615

68,129

583

38,242

249,569

Depreciation and amortization
148,271

59,115

24,055

7,616

239,057

Equity in net income of Diamond Green Diesel


94,390


94,390

Segment operating income/(loss)
53,095

73,649

101,648

(45,858
)
182,534

 
 
 
 
 
 
Equity in net loss of other unconsolidated subsidiaries
(1,087
)



(1,087
)
Segment income/(loss)
52,008

73,649

101,648

(45,858
)
181,447

 
 
 
 
 
 
Total other expense
 
 
 
 
(80,026
)
Income before income taxes
 
 
 
 
$
101,421

 
 
 
 
 
 
Segment assets at September 28, 2019
$
2,592,298

$
1,307,422

$
789,692

$
255,487

$
4,944,899


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Nine Months Ended September 29, 2018
 
 
 
 
 
Net Sales
$
1,467,365

$
847,457

$
219,774

$

$
2,534,596

Cost of sales and operating expenses
1,123,196

684,962

170,571


1,978,729

Gross Margin
344,169

162,495

49,203


555,867

 
 
 
 
 
 
Loss (gain) on sale of assets
526

(244
)
190


472

Selling, general and administrative expense
131,914

67,894

(4,056
)
37,155

232,907

Restructuring and impairment charges

14,965



14,965

Depreciation and amortization
140,933

60,725

26,378

7,879

235,915

Equity in net income of Diamond Green Diesel


109,655


109,655

Segment operating income/(loss)
70,796

19,155

136,346

(45,034
)
181,263

 
 
 
 
 
 
Equity in net loss of other unconsolidated subsidiaries
(57
)



(57
)
Segment income/(loss)
70,739

19,155

136,346

(45,034
)
181,206

 
 
 
 
 
 
Total other expense
 
 
 
 
(113,414
)
Income before income taxes
 
 
 
 
$
67,792

 
 
 
 
 
 
Segment assets at December 29, 2018
$
2,566,106

$
1,401,291

$
761,817

$
160,140

$
4,889,354