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Financial Instruments and Derivatives
3 Months Ended
Mar. 31, 2019
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Financial Instruments and Derivatives Financial Instruments and Derivatives
The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value. 
March 31, 2019December 31, 2018
Carrying
Amount
Fair
Value
Carrying
Amount
Fair
Value
Long-term debt, net of current portion$1,189,415 $1,273,699 $1,189,717 $1,270,521 

The carrying value of cash and cash equivalents, short-term debt and long-term variable-rate debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities. It is considered a Level 2 fair value measurement.
Cash Flow Hedges
At March 31, 2019 and December 31, 2018, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging to December 2020, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item.

Commodity Cash Flow Hedges
The Company has entered into certain derivative contracts to manage the cost of anticipated purchases of natural gas and aluminum. At March 31, 2019, natural gas swaps covering approximately 6.0 million MMBTUs were outstanding. These contracts represent approximately 74% and 42% of anticipated U.S. and Canadian usage for the remainder of 2019 and 2020, respectively. Additionally, the Company had swap contracts covering 3,062 metric tons of aluminum, representing approximately 51% of anticipated usage for the remainder of 2019. The fair values of the Company’s commodity cash flow hedges netted to a loss position of $(914) and $(1,571) at March 31, 2019 and  December 31, 2018 respectively. The amount of the loss included in Accumulated Other Comprehensive Loss at March 31, 2019, that is expected to be reclassified to the income statement during the next twelve months is $(918).
Foreign Currency Cash Flow Hedges
The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending forecast to occur in 2019. The net positions of these contracts at March 31, 2019 were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase12,928,059 
Mexican pesopurchase 341,547 
Polish zlotypurchase50,222 
Canadian dollarpurchase 46,690 
Czech korunapurchase34,652 
Turkish lirapurchase 4,917 
British poundpurchase1,133 
Swedish kronasell (2,180)
Eurosell(13,542)
Russian rublesell (83,981)

The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a gain position of $155 at March 31, 2019 and a loss position of $(1,624) at December 31, 2018. Gains of $155 are expected to be reclassified from accumulated other comprehensive income to the income statement during the next twelve months. In addition, the Company has entered into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. As of March 31, 2019 and at December 31, 2018, the net position of these contracts were $(57) and $(88), respectively. During the three months ended March 31, 2019, losses from these hedges totaling $(45) were reclassified from accumulated other comprehensive income and included in the carrying value of the related fixed assets acquired. Losses of $(57) are expected to be reclassified from accumulated other comprehensive income and included in the carrying value of the related fixed assets acquired during the next twelve months.
Other Derivatives
The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and existing foreign currency denominated receivables and payables. The Company does not apply hedge accounting treatment under ASC 815 for these instruments. As such, changes in fair value are recorded directly to income and expense in the periods that they occur.
The net positions of these contracts at March 31, 2019, were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase9,199,944 
Mexican pesopurchase420,776 
Canadian dollarpurchase21,475 
South African randsell(8,261)

The fair value of the Company’s other derivatives was a loss position of $(164) and a gain position of $166 at March 31, 2019 and December 31, 2018, respectively.
The following table sets forth the location and fair values of the Company’s derivative instruments at March 31, 2019 and December 31, 2018:
DescriptionBalance Sheet LocationMarch 31, 2019December 31, 2018
Derivatives designated as hedging instruments:
Commodity ContractsPrepaid expenses$144 $282 
Commodity ContractsOther assets$95 $— 
Commodity ContractsAccrued expenses and other$(1,153)$(1,843)
Commodity ContractsOther liabilities$— $(10)
Foreign Exchange ContractsPrepaid expenses$1,119 $770 
Foreign Exchange ContractsAccrued expenses and other$(1,021)$(2,482)
Derivatives not designated as hedging instruments:
Foreign Exchange ContractsPrepaid expenses$— $727 
Foreign Exchange ContractsAccrued expenses and other$(164)$(561)

While certain of the Company’s derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements.
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three months ended March 31, 2019 and April 1, 2018:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Three months ended March 31, 2019
Foreign Exchange Contracts$1,930 Net sales$317 
Cost of sales$(288)
Commodity Contracts$1,092 Cost of sales$435 
Three months ended April 1, 2018
Foreign Exchange Contracts$1,646 Net sales$810 
Cost of sales$(527)
Commodity Contracts$(171)Cost of sales$(58)
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Three months ended March 31, 2019
Foreign Exchange Contracts$— Cost of sales
$(1,465)Selling, general and administrative
Three months ended April 1, 2018
Foreign Exchange Contracts$— Cost of sales
$754 Selling, general and administrative
Three months ended March 31, 2019Three months ended April 1, 2018
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$317 $147 $810 $(585)
The effects of cash flow hedging:
Gain or (loss) on cash flow hedging relationships in Subtopic 815-20:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$317 $(288)$810 $(527)
Commodity contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$— $435 $— $(58)