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Financial Instruments and Derivatives | 3 Months Ended
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Apr. 04, 2021
Derivative Instruments and Hedging Activities Disclosure [Abstract] |
Financial Instruments and Derivatives | Financial Instruments and Derivatives The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value.
|  | April 4, 2021 |  | December 31, 2020
|  | Carrying Amount |  | Fair Value |  | Carrying Amount |  | Fair Value
Long-term debt, net of current portion |  | $ | 1,251,512 |  |  | $ | 1,430,423 |  |  | $ | 1,244,440 |  |  | $ | 1,538,132 |
The carrying value of cash and cash equivalents and short-term debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities. It is considered a Level 2 fair value measurement. On April 28, 2021, subsequent to the end of the quarter, the Company commenced a cash tender offer to purchase up to $300,000 of the $600,000 outstanding principal amount of its 5.75% notes due November 2040. The offer, which will expire on May 25, 2021, unless extended or terminated earlier by the Company, includes an early tender premium of fifty dollars per thousand dollar principal amount for notes validly tendered by May 11, 2021. At April 4, 2021, the Company estimated the fair value of the 5.75% notes due November 2040 to exceed their carrying value by approximately 25%. On April 28, 2021, the Company entered into a reverse treasury lock agreement intended to fix the cash cost to fund approximately $100,000 of the maximum $300,000 principal amount subject to being tendered. The Company intends to use available cash on hand to purchase the notes validly tendered under this offer. Cash Flow Hedges At April 4, 2021 and December 31, 2020, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging to December 2022, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item. Commodity Cash Flow Hedges The Company has entered into certain derivative contracts to manage the cost of anticipated purchases of natural gas and aluminum. At April 4, 2021, natural gas swaps covering approximately 7.1 million MMBTUs were outstanding. These contracts represent approximately 67% and 41% of anticipated usage in North America for 2021 and 2022, respectively. Additionally, the Company had swap contracts covering 2,763 metric tons of aluminum, representing approximately 55% of anticipated usage for the remainder of 2021. The fair values of the Company’s commodity cash flow hedges netted to a gain position of $1,179 at April 4, 2021 and a loss position of $(647) at December 31, 2020. The amount of the gain included in Accumulated Other Comprehensive Income at April 4, 2021, that is expected to be reclassified to the income statement during the next twelve months is $953. Foreign Currency Cash Flow Hedges The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending expected to occur in 2021 and 2022. The net positions of these contracts at April 4, 2021 were as follows (in thousands):
Currency | Action | Quantity
Colombian peso | purchase | 14,932,417 |
Mexican peso | purchase | 305,027 |
Polish zloty | purchase | 62,173 |
Canadian dollar | purchase | 16,254 |
Euro | purchase | 10,486 |
British pound | purchase | 4,039 |
Turkish lira | purchase | 1,835 |
New Zealand dollar | sell | (539) |
Australian dollar | sell | (840) |
The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a gain position of $311 and $555 at April 4, 2021 and December 31, 2020, respectively. Gains of $311 are expected to be reclassified from accumulated other comprehensive income to the income statement during the next twelve months. In addition, the Company has entered into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. As of April 4, 2021 and December 31, 2020, the net position of these contracts was $(289) and $47 respectively. During the three months ended April 4, 2021, gains from these hedges totaling $13 were reclassified from accumulated other comprehensive income and included in the carrying value of the capitalized expenditures. Losses of $(266) are expected to be reclassified from accumulated other comprehensive income and included in the carrying value of the related fixed assets acquired during the next twelve months. Net Investment Hedge In January 2020, the Company entered into a cross-currency swap agreement with a notional amount of $250,000 to effectively convert a portion of the Company's fixed-rate, U.S. dollar denominated debt, including the semi-annual interest payments, to fixed-rate euro-denominated debt. The risk management objective was to manage foreign currency risk relating to net investments in certain European subsidiaries denominated in foreign currencies. As a result of significant strengthening of the U.S. dollar and a reduction in the differential between U.S. and European interest rates, the fair market value of the swap position appreciated significantly during the first quarter of 2020. In March 2020, the Company terminated the swap agreement and received a net cash settlement of $14,480. The Company recorded this foreign currency translation gain in "Accumulated other comprehensive loss," net of a tax provision of $7,581. Other Derivatives The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and foreign currency denominated receivables and payables. The Company does not apply hedge accounting treatment under ASC 815 for these instruments. As such, changes in fair value are recorded directly to income and expense in the periods that they occur. The net currency positions of these contracts at April 4, 2021, were as follows (in thousands):
Currency | Action | Quantity
Indonesian rupiah | purchase | 31,761,364 |
Colombian peso | purchase | 22,472,400 |
Mexican peso | purchase | 329,502 |
Canadian dollar | purchase | 5,110 |
The Company has entered into certain other derivative contracts to manage the cost of purchases of diesel fuel. At April 4, 2021, diesel swaps covering approximately 0.5 million gallons were outstanding. The fair value of the Company’s other derivatives position was a gain of $771 an d $599 at April 4, 2021 and December 31, 2020, respectively. The following table sets forth the location and fair values of the Company’s derivative instruments at April 4, 2021 and December 31, 2020:
Description |  | Balance Sheet Location |  | April 4, 2021 |  | December 31, 2020
Derivatives designated as hedging instruments: |  |  |  |  |  |
Commodity Contracts |  | Prepaid expenses |  | $ | 1,526 |  |  | $ | 867 |
Commodity Contracts |  | Other assets |  | $ | 226 |  |  | $ | — |
Commodity Contracts |  | Accrued expenses and other |  | $ | (573) |  |  | $ | (1,512) |
Commodity Contracts |  | Other liabilities |  | $ | — |  |  | $ | (2) |
Foreign Exchange Contracts |  | Prepaid expenses |  | $ | 946 |  |  | $ | 997 |
Foreign Exchange Contracts |  | Accrued expenses and other |  | $ | (901) |  |  | $ | (395) |
Foreign Exchange Contracts |  | Other liabilities |  | $ | (23) |  |  | $ | — |
Derivatives not designated as hedging instruments: |  |  |  |  |  |
Commodity Contracts |  | Prepaid expenses |  | $ | 523 |  |  | $ | 484 |
Foreign Exchange Contracts |  | Prepaid expenses |  | $ | 281 |  |  | $ | 140 |
Foreign Exchange Contracts |  | Accrued expenses and other |  | $ | (34) |  |  | $ | (25) |
While certain of the Company’s derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements. The Company's 1%, 150,000 euro-denominated debt matures on May 25, 2021. On April 7, 2021, subsequent to the end of the quarter, the Company entered into two forward contracts to buy a total of 150,000 euros. The risk management objective of the forward contracts, which mature on May 21, 2021, is to manage foreign currency risk related to the Company's funding of the debt repayment upon maturity. The U.S. dollar equivalent balance of the euro-denominated debt was approximately $176,100 at April 4, 2021. The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three months ended April 4, 2021 and March 29, 2020, excluding the gains on foreign currency cash flow hedges that were reclassified from accumulated other comprehensive income to the carrying value of the capitalized expenditures:
Description |  | Amount of Gain or (Loss) Recognized in OCI on Derivatives |  | Location of Gain or (Loss) Reclassified from Accumulated OCI Into Income |  | Amount of Gain or (Loss) Reclassified from Accumulated OCI Into Income |  |  |  |
Derivatives in Cash Flow Hedging Relationships: |  |  |  |  |  |
Three months ended April 4, 2021 |  |  |  |  |  |  |  |
Foreign Exchange Contracts |  | $ | (188) |  |  | Net sales |  | $ | 340 |  |  |  |  |
|  |  |  | Cost of sales |  | $ | (228) |  |  |  |  |
Commodity Contracts |  | $ | 1,754 |  |  | Cost of sales |  | $ | (71) |  |  |  |  |
Three months ended March 29, 2020 |  |  |  |  |  |  |  |
Foreign Exchange Contracts |  | $ | (4,978) |  |  | Net sales |  | $ | (1,138) |  |  |  |  |
|  |  |  | Cost of sales |  | $ | 827 |  |  |  |  |
Commodity Contracts |  | $ | (2,355) |  |  | Cost of sales |  | $ | (1,079) |  |  |  |  |
Description |  | Gain or (Loss) Recognized |  | Location of Gain or (Loss) Recognized in Income Statement
Derivatives not Designated as Hedging Instruments: |  |  |  |
Three months ended April 4, 2021 |  |
Commodity Contracts |  | $ | 378 |  |  | Cost of sales
Foreign Exchange Contracts |  | $ | (625) |  |  | Selling, general and administrative
Three months ended March 29, 2020 |  |
Commodity Contracts |  | $ | — |  |  | Cost of sales
Foreign Exchange Contracts |  | $ | (4,917) |  |  | Selling, general and administrative
| Three months ended April 4, 2021 |  | Three months ended March 29, 2020
Description | Revenue | Cost of sales |  | Revenue | Cost of sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income | $ | 340 |  | $ | (299) |  |  | $ | (1,138) |  | $ | (252) |
The effects of cash flow hedging: |  |  |  |  |
Gain or (loss) on cash flow hedging relationships: |  |  |  |
Foreign exchange contracts: |  |  |  |  |
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income | $ | 340 |  | $ | (228) |  |  | $ | (1,138) |  | $ | 827 |
Commodity contracts: |  |  |  |  |
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income | $ | — |  | $ | (71) |  |  | $ | — |  | $ | (1,079) |

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- Definition The entire disclosure for derivative instruments and hedging activities including, but not limited to, risk management strategies, non-hedging derivative instruments, assets, liabilities, revenue and expenses, and methodologies and assumptions used in determining the amounts. + References Reference 1: http://fasb.org/us-gaap/role/ref/legacyRef -Publisher FASB -Name Accounting Standards Codification -Topic 815 -URI http://asc.fasb.org/topic&trid=2229140 + Details
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