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Financial Instruments and Derivatives
9 Months Ended
Oct. 03, 2021
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Financial Instruments and Derivatives Financial Instruments and Derivatives
The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value.
October 3, 2021December 31, 2020
Carrying
Amount
Fair
Value
Carrying
Amount
Fair
Value
Long-term debt, net of current portion$1,192,707 $1,428,316 $1,244,440 $1,538,132 

The carrying value of cash and cash equivalents and short-term debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities which is considered a Level 2 fair value measurement.
Cash Flow Hedges
At October 3, 2021 and December 31, 2020, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging to December 2022, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item.
Commodity Cash Flow Hedges
Certain derivative contracts entered into to manage the cost of anticipated purchases of natural gas and aluminum have been designated by the Company as hedges. At October 3, 2021, these contracts included natural gas swaps covering approximately 2.9 million MMBTUs. These contracts represent approximately 66% and 21% of anticipated usage in North America for 2021 and 2022, respectively. The Company also has certain natural gas hedges that it does not treat as Cash Flow Hedges. See Other Derivatives below for a discussion of these hedges. The Company has also designated swap contracts covering 904 metric tons of aluminum as hedges. These contracts represent approximately 53% of anticipated aluminum usage for the remainder of 2021. The fair values of the Company’s commodity cash flow hedges netted to a gain position of $7,530 at October 3, 2021 and a loss position of $(647) at December 31, 2020. The amount of the gain included in Accumulated Other Comprehensive Income at October 3, 2021 expected to be reclassified to the income statement during the next twelve months is $4,690.
Foreign Currency Cash Flow Hedges
The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending expected to occur in 2021 and 2022. The net positions of these contracts at October 3, 2021 were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase5,000,669 
Mexican pesopurchase84,193 
Polish zlotypurchase21,064 
Czech korunapurchase13,119 
Europurchase12,803 
Canadian dollarpurchase3,368 
British poundpurchase1,697 
Turkish lirapurchase633 

The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a gain position of $131 and $555 at October 3, 2021 and December 31, 2020, respectively. Gains of $131 are expected to be reclassified from accumulated other comprehensive loss to the income statement during the next twelve months. In addition, the Company has entered into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. As of October 3, 2021 and December 31, 2020, the net position of these contracts was $(525) and $47, respectively. During the nine months ended October 3, 2021, gains from these hedges totaling $42 were reclassified from accumulated other comprehensive loss and included in the carrying value of the capitalized expenditures. Losses of $(522) are expected to be reclassified from accumulated other comprehensive loss and included in the carrying value of the related fixed assets acquired during the next twelve months.
Net Investment Hedge
In January 2020, the Company entered into a cross-currency swap agreement with a notional amount of $250,000 to effectively convert a portion of the Company's fixed-rate, U.S. dollar denominated debt, including the semi-annual interest payments, to fixed-rate euro-denominated debt. The risk management objective was to manage foreign currency risk relating to net investments in certain European subsidiaries denominated in foreign currencies. As a result of significant strengthening of the U.S. dollar and a reduction in the differential between U.S. and European interest rates, the fair market value of the swap position appreciated significantly during the first quarter of 2020. In March 2020, the Company terminated the swap agreement and received a net cash settlement of $14,480. The Company recorded this foreign currency translation gain in "Accumulated other comprehensive loss," net of a tax provision of $7,581.
Other Derivatives
The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and foreign currency denominated receivables and payables. The Company does not apply hedge accounting treatment under ASC 815 for these instruments. As such, changes in fair value are recorded directly to income and expense in the periods that they occur.
The net currency positions of these contracts at October 3, 2021, were as follows (in thousands):
CurrencyActionQuantity
Indonesian rupiahpurchase30,699,411 
Colombian pesopurchase26,283,009 
Mexican pesopurchase336,655 
Canadian dollarpurchase5,258 
In addition to the contracts designated as cash flow hedges described above, the Company has entered into other derivative contracts to manage the cost of anticipated purchases of natural gas. At October 3, 2021, these contracts consisted of natural gas swaps covering approximately 1.6 million MMBTUs and represent approximately 21% of anticipated usage in North America for 2022. The Company's designated and non-designated natural gas derivative contracts total approximately 4.5 million MMBTUs and represent approximately 66% and 42% of anticipated natural gas usage in North America for 2021 and 2022, respectively.
The fair value of the Company’s other derivatives position was a gain of $3,117 and $599 at October 3, 2021 and December 31, 2020, respectively.
The following table sets forth the location and fair values of the Company’s derivative instruments at October 3, 2021 and December 31, 2020:
DescriptionBalance Sheet LocationOctober 3, 2021December 31, 2020
Derivatives designated as hedging instruments:
Commodity ContractsPrepaid expenses$4,690 $867 
Commodity ContractsOther assets$2,840 $— 
Commodity ContractsAccrued expenses and other$— $(1,512)
Commodity ContractsOther liabilities$— $(2)
Foreign Exchange ContractsPrepaid expenses$333 $997 
Foreign Exchange ContractsAccrued expenses and other$(725)$(395)
Foreign Exchange ContractsOther liabilities$(2)$— 
Derivatives not designated as hedging instruments:
Commodity ContractsPrepaid expenses$— $484 
Commodity ContractsOther assets$2,861 $— 
Foreign Exchange ContractsPrepaid expenses$256 $140 
Foreign Exchange ContractsAccrued expenses and other$— $(25)
While certain of the Company’s derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements.
Pursuant to the May 25, 2021 maturity of the Company's 1%, 150,000 euro-denominated debt discussed in Note 8, the Company entered into two forward contracts on April 7, 2021, to buy a total of 150,000 euros, with the risk management objective of managing foreign currency risk related to the Company's funding of the debt repayment upon maturity. The Company recognized a gain of $4,387 upon the May 21, 2021, maturity of these forward contracts. The gain is included in "Selling, general and administrative expenses" on the Company's Condensed Consolidated Statements of Income for the nine months ended October 3, 2021.
Pursuant to the bond tender discussed in Note 8, the Company entered into a reverse treasury lock agreement on April 28, 2021 with the intent to fix the cash cost to fund approximately $100,000 of the maximum $300,000 principal amount subject to being tendered. The settlement of the reverse treasury lock on May 13, 2021 resulted in a loss of $1,356. The loss is included in "Loss from the early extinguishment of debt" on the Company's Condensed Consolidated Statements of Income for the nine months ended October 3, 2021.
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three months ended October 3, 2021 and September 27, 2020, excluding the gains on foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Three months ended October 3, 2021
Foreign Exchange Contracts$(407)Net sales$937 
Cost of sales$(711)
Commodity Contracts$4,200 Cost of sales$2,051 
Three months ended September 27, 2020
Foreign Exchange Contracts$90 Net sales$(1,723)
Cost of sales$867 
Commodity Contracts$1,286 Cost of sales$(792)
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Three months ended October 3, 2021
Commodity Contracts$2,861 Cost of sales
Foreign Exchange Contracts$(675)Selling, general and administrative
Three months ended September 27, 2020
Commodity Contracts$(436)Cost of sales
Foreign Exchange Contracts$486 Selling, general and administrative

Three months ended October 3, 2021Three months ended September 27, 2020
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$937 $1,340 $(1,723)$75 
The effects of cash flow hedging:
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive loss into net income$937 $(711)$(1,723)$867 
Commodity contracts:
Amount of gain reclassified from accumulated other comprehensive loss into net income$— $2,051 $— $(792)
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the nine months ended October 3, 2021 and September 27, 2020, excluding the gains on foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Nine months ended October 3, 2021
Foreign Exchange Contracts$156 Net sales$2,766 
Cost of sales$(2,129)
Commodity Contracts$10,801 Cost of sales$2,626 
Nine months ended September 27, 2020
Foreign Exchange Contracts$(4,985)Net sales$(6,245)
Cost of sales$3,744 
Commodity Contracts$640 Cost of sales$(1,346)
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Nine months ended October 3, 2021
Commodity Contracts$3,295 Cost of sales
Foreign Exchange Contracts$(906)Selling, general and administrative
Nine months ended September 27, 2020
Commodity Contracts$(252)Cost of sales
Foreign Exchange Contracts$(3,565)Selling, general and administrative
Nine months ended October 3, 2021Nine months ended September 27, 2020
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$2,766 $497 $— $2,398 
The effects of cash flow hedging:
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive loss into net (loss)/income$2,766 $(2,129)$(6,245)$3,744 
Commodity contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive loss into net (loss)/income$— $2,626 $— $(1,346)