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Financial Instruments and Derivatives
6 Months Ended
Jul. 03, 2022
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Financial Instruments and Derivatives Financial Instruments and Derivatives
The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value.
July 3, 2022December 31, 2021
Carrying
Amount
Fair
Value
Carrying
Amount
Fair
Value
Long-term debt, net of current portion$2,727,916 $2,569,487 $1,199,106 $1,434,711 

The carrying value of cash and cash equivalents and short-term debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities which is considered a Level 2 fair value measurement.
Cash Flow Hedges
At July 3, 2022 and December 31, 2021, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging to December 2024, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item.
Commodity Cash Flow Hedges
Certain derivative contracts entered into to manage the cost of anticipated purchases of natural gas and aluminum have been designated by the Company as cash flow hedges. At July 3, 2022, these contracts included natural gas swaps covering approximately 1.1 million MMBTUs. These contracts represented approximately 25% of anticipated usage in North America for the remainder of 2022, and 1% of anticipated usage in both 2023 and 2024. The Company also has certain natural gas hedges that it does not treat as cash flow hedges. See "Non-Designated Derivatives" below for a discussion of these hedges. At July 3, 2022, the Company had designated swap contracts covering 84 metric tons of aluminum as cash flow hedges. These contracts represented approximately 3% of anticipated aluminum usage for the remainder of 2022. The fair value of the Company’s commodity cash flow hedges netted to a gain position of $2,700 and $1,491 at July 3, 2022 and December 31, 2021, respectively. The amount of the gain included in Accumulated Other Comprehensive Income at July 3, 2022 expected to be reclassified to the income statement during the next twelve months is $2,696.
Foreign Currency Cash Flow Hedges
The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending expected to occur in 2022 and 2023. The net positions of these contracts at July 3, 2022 were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase13,591,224 
Mexican pesopurchase244,790 
Polish zlotypurchase44,467 
Czech korunapurchase33,398 
Europurchase10,449 
Turkish lirapurchase9,356 
Canadian dollarpurchase7,809 
British poundpurchase1,005 
Brazilian realsell(6,286)

The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a gain position of $379 and $336 at July 3, 2022 and December 31, 2021, respectively. Gains of $379 are expected to be
reclassified from accumulated other comprehensive loss to the income statement during the next twelve months. In addition, the Company has entered into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. As of July 3, 2022 and December 31, 2021, the net position of these contracts was $(938) and $(457), respectively. During the six months ended July 3, 2022, losses from these hedges totaling $657 were reclassified from accumulated other comprehensive loss and included in the carrying value of the capitalized expenditures. Losses of $875 are expected to be reclassified from accumulated other comprehensive loss and included in the carrying value of the related fixed assets acquired during the next twelve months.
Non-Designated Derivatives
The Company routinely enters into other derivative contracts which are not designated for hedge accounting treatment under ASC 815. As such, changes in fair value of these non-designated derivatives are recorded directly to income and expense in the periods that they occur.
Foreign Currency Hedges
The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and foreign currency denominated receivables and payables. The net currency positions of these non-designated contracts at July 3, 2022, were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase31,847,040 
Indonesian rupiahpurchase30,335,671 
Mexican pesopurchase388,269 
Turkish lirapurchase36,904 
Thai bahtpurchase9,251 
Canadian dollarpurchase4,026 
Europurchase20 
Commodity Hedges
The Company has entered into non-designated derivative contracts to manage the cost of anticipated purchases of natural gas. At July 3, 2022, these contracts consisted of natural gas swaps covering approximately 5.3 million MMBTUs and represented approximately 46% of anticipated usage in North America for the remainder of 2022, and 27% and 17% of anticipated usage in 2023 and 2024, respectively.
Interest Rate Hedges
Pursuant to the registered public offering of unsecured 2.850% notes with a principal amount of $500,000 maturing on February 1, 2032, the Company entered into treasury lock derivative instruments with two banks, with a notional principal amount of $150,000 each on December 29, 2021. These instruments had the risk management objective of reducing exposure to the Company of increases in the underlying Treasury index up to the date of pricing of the notes. The fair value of the contracts was a net loss position of $(550) at December 31, 2021. The derivatives were settled when the bonds priced on January 11, 2022, with the Company recognizing a gain on the settlement of $5,201. The gain is included in "Selling, general and administrative expenses" on the Company's Condensed Consolidated Statements of Income for the six months ended July 3, 2022.
The fair value of the Company’s non-designated derivatives position was a gain of $3,679 and $92 at July 3, 2022 and December 31, 2021, respectively.
The following table sets forth the location and fair values of the Company’s derivative instruments at July 3, 2022 and December 31, 2021:
DescriptionBalance Sheet LocationJuly 3, 2022December 31, 2021
Derivatives designated as hedging instruments:
Commodity ContractsPrepaid expenses$2,822 $1,599 
Commodity ContractsOther assets$$— 
Commodity ContractsAccrued expenses and other$(127)$(108)
Foreign Exchange ContractsPrepaid expenses$936 $848 
Foreign Exchange ContractsAccrued expenses and other$(1,432)$(969)
Foreign Exchange ContractsOther liabilities$(63)$— 
Derivatives not designated as hedging instruments:
Commodity ContractsPrepaid expenses$4,688 $1,815 
Commodity ContractsOther assets$197 $— 
Commodity ContractsAccrued expenses and other$— $(1,132)
Commodity ContractsOther liabilities$(957)$— 
Foreign Exchange ContractsPrepaid expenses$26 $135 
Foreign Exchange ContractsAccrued expenses and other$(275)$(176)
Interest Rate Lock ContractAccrued expenses and other$— $(550)
While certain of the Company’s derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements.
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three months ended July 3, 2022 and July 4, 2021, excluding the amount of foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Three months ended July 3, 2022
Foreign Exchange Contracts$(1,324)Net sales$843 
Cost of sales$(1,011)
Commodity Contracts$850 Cost of sales$1,979 
Three months ended July 4, 2021
Foreign Exchange Contracts$751 Net sales$1,489 
Cost of sales$(1,190)
Commodity Contracts$4,847 Cost of sales$646 
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Three months ended July 3, 2022
Commodity Contracts$506 Cost of sales
Foreign Exchange Contracts$(1,142)Selling, general and administrative
Three months ended July 4, 2021
Commodity Contracts$56 Cost of sales
Foreign Exchange Contracts$220 Selling, general and administrative
Three months ended July 3, 2022Three months ended July 4, 2021
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$843 $968 $1,489 $(544)
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive loss into net income$843 $(1,011)$1,489 $(1,190)
Commodity contracts:
Amount of gain reclassified from accumulated other comprehensive loss into net income$— $1,979 $— $646 
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the six months ended July 3, 2022 and July 4, 2021, excluding the amount of foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Six months ended July 3, 2022
Foreign Exchange Contracts$88 Net sales$1,866 
Cost of sales$(1,706)
Commodity Contracts$4,183 Cost of sales$2,937 
Six months ended July 4, 2021
Foreign Exchange Contracts$563 Net sales$1,829 
Cost of sales$(1,418)
Commodity Contracts$6,601 Cost of sales$575 
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Six months ended July 3, 2022
Commodity Contracts$7,498 Cost of sales
Foreign Exchange Contracts$201 Selling, general and administrative
Six months ended July 4, 2021
Commodity Contracts$434 Cost of sales
Foreign Exchange Contracts$(405)Selling, general and administrative

Six months ended July 3, 2022Six months ended July 4, 2021
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$1,866 $1,231 $1,829 $(843)
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$1,866 $(1,706)$1,829 $(1418)
Commodity contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$— $2,937 $— $575