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Financial Instruments and Derivatives
9 Months Ended
Oct. 01, 2023
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Financial Instruments and Derivatives Financial Instruments and Derivatives
The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value.
October 1, 2023December 31, 2022
Carrying
Amount
Fair
Value
Carrying
Amount
Fair
Value
Long-term debt, net of current portion$3,212,454 $2,930,836 $2,719,783 $2,477,884 

The carrying value of cash and cash equivalents and short-term debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities which is considered a Level 2 fair value measurement.
Cash Flow Hedges
At October 1, 2023 and December 31, 2022, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging to December 2024, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item. Cash flows from derivative financial instruments designated as cash flow hedges are classified as cash flows from operating activities in the Condensed Consolidated Statements of Cash Flows.
Commodity Cash Flow Hedges
Certain derivative contracts entered into to manage the cost of anticipated purchases of natural gas and aluminum have been designated by the Company as cash flow hedges. At October 1, 2023, these contracts included natural gas swaps covering approximately 0.08 million metric million British thermal units (“MMBTUs”). These contracts represented approximately 0.9% of anticipated usage in North America for both 2023 and 2024. The Company also has certain natural gas hedges that it does not treat as cash flow hedges. See “Non-Designated Derivatives” below for a discussion of these hedges. At October 1, 2023, the Company has also designated swap contracts covering 179 metric tons of aluminum as cash flow hedges. The fair value of the Company’s commodity cash flow hedges netted to a loss position of $(147) and $(172) at October 1, 2023 and December 31, 2022, respectively. The amount of the loss included in accumulated other comprehensive loss at October 1, 2023 expected to be reclassified to the income statement during the next twelve months is $(137).
Foreign Currency Cash Flow Hedges
The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending expected to occur in 2023 and 2024. The net positions of these contracts at October 1, 2023 were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase8,369,071 
Mexican pesopurchase149,124 
Polish zlotypurchase24,703 
Czech korunapurchase14,187 
Canadian dollarpurchase3,104 
Europurchase149 
Turkish lirapurchase2,635 
Brazilian realpurchase1,367 
British poundpurchase1,131 

The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a gain position of $1,844 and a loss position of $(299) at October 1, 2023 and December 31, 2022, respectively. Gains of $1,844 are expected to be reclassified from accumulated other comprehensive income to the income statement during the next twelve months. In addition, the Company has from time to time entered into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. As of October 1, 2023 and December 31, 2022, the net position of these contracts was $0 and $(564), respectively. During the nine-month period ended October 1, 2023, losses from these hedges totaling $(401) were reclassified from accumulated other comprehensive loss into the carrying value of the capitalized expenditures. As of October 1, 2023, no amounts are expected to be reclassified from accumulated other comprehensive loss into the carrying value of the related fixed assets during the next twelve months.
Non-Designated Derivatives
The Company routinely enters into other derivative contracts which are not designated for hedge accounting treatment under ASC 815. As such, changes in fair value of these non-designated derivatives are recorded directly to income and expense in the periods that they occur. Cash flows from derivative financial instruments not designated as hedges are classified as cash flows from operating activities in the Condensed Consolidated Statements of Cash Flows.
Foreign Currency Hedges
The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and foreign currency denominated receivables and payables. The net currency positions of these non-designated contracts at October 1, 2023, were as follows (in thousands):
CurrencyActionQuantity
Indonesian rupiahpurchase3,544,012 
Colombian pesopurchase67,456,759 
Mexican pesopurchase545,248 
Turkish lirapurchase8,766 
Canadian dollarpurchase11,548 
British poundpurchase2,784 
Polish zlotypurchase8,526 
Commodity Hedges
The Company has entered into non-designated derivative contracts to manage the cost of anticipated purchases of natural gas. At October 1, 2023, these contracts consisted of natural gas swaps covering approximately 5.5 million MMBTUs and represented approximately 76% and 55% of anticipated usage for 2023 and 2024, respectively.
Interest Rate Hedges
Pursuant to the registered public offering of unsecured 2.850% notes with a principal amount of $500,000 maturing on February 1, 2032, the Company entered into treasury lock derivative instruments with two banks, with a notional principal amount of $150,000 each on December 29, 2021. These instruments had the risk management objective of reducing exposure to the Company of increases in the underlying Treasury index up to the date of pricing of the notes. The derivatives were settled when the bonds priced on January 11, 2022, with the Company recognizing a gain on the settlement of $5,201. The gain is included in “Selling, general and administrative expenses” on the Company’s Condensed Consolidated Statements of Income for the nine-month period ended October 2, 2022.
The fair value of the Company’s non-designated derivatives position was a loss of $(6,844) and $(8,692) at October 1, 2023 and December 31, 2022, respectively.
The following table sets forth the location and fair values of the Company’s derivative instruments at October 1, 2023 and December 31, 2022:
DescriptionBalance Sheet LocationOctober 1, 2023December 31, 2022
Derivatives designated as hedging instruments:
Commodity ContractsPrepaid expenses$— $10 
Commodity ContractsOther assets$— $
Commodity ContractsAccrued expenses and other$(137)$(155)
Commodity ContractsOther liabilities$(10)$(35)
Foreign Exchange ContractsPrepaid expenses$2,848 $1,251 
Foreign Exchange ContractsAccrued expenses and other$(1,004)$(2,114)
Derivatives not designated as hedging instruments:
Commodity ContractsPrepaid expenses$$
Commodity ContractsOther assets$24 $251 
Commodity ContractsAccrued expenses and other$(6,763)$(8,599)
Commodity ContractsOther liabilities$(427)$(295)
Foreign Exchange ContractsPrepaid expenses$773 $115 
Foreign Exchange ContractsAccrued expenses and other$(456)$(169)
While certain of the Company’s derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements.
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three-month periods ended October 1, 2023 and October 2, 2022, excluding the amount of foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Three-month period ended October 1, 2023
Foreign Exchange Contracts$(509)Net sales$3,195 
Cost of sales$(1,180)
Commodity Contracts$140 Cost of sales$— 
Three-month period ended October 2, 2022
Foreign Exchange Contracts$(290)Net sales$559 
Cost of sales$(433)
Commodity Contracts$1,626 Cost of sales$2,434 
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Three-month period ended October 1, 2023
Commodity Contracts$(2,118)Cost of sales
Foreign Exchange Contracts$579 Selling, general and administrative
Three-month period ended October 2, 2022
Commodity Contracts$2,574 Cost of sales
Foreign Exchange Contracts$(484)Selling, general and administrative
Three-month period ended October 1, 2023Three-month period ended October 2, 2022
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$3,195 $(1,180)$559 $2,001 
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive loss into net income$3,195 $(1,180)$559 $(433)
Commodity contracts:
Amount of gain reclassified from accumulated other comprehensive loss into net income$— $— $— $2,434 
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the nine months ended October 1, 2023 and October 2, 2022, excluding the amount of foreign currency cash flow hedges that were reclassified from accumulated other comprehensive loss to the carrying value of the capitalized expenditures:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Nine-month period ended October 1, 2023
Foreign Exchange Contracts$6,517 Net sales$6,772 
Cost of sales$(2,552)
Commodity Contracts$(6)Cost of sales$(32)
Nine-month period ended October 2, 2022
Foreign Exchange Contracts$(202)Net sales$2,425 
Cost of sales$(2,139)
Commodity Contracts$5,809 Cost of sales$5,371 
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Nine-month period ended October 1, 2023
Commodity Contracts$(13,635)Cost of sales
Foreign Exchange Contracts$4,651 Selling, general and administrative
Nine-month period ended October 2, 2022
Commodity Contracts$10,072 Cost of sales
Foreign Exchange Contracts$(283)Selling, general and administrative

Nine-month period ended October 1, 2023Nine-month period ended October 2, 2022
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$6,772 $(2,584)$2,425 $3,232 
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain/(loss) reclassified from accumulated other comprehensive income into net income$6,772 $(2,552)$2,425 $(2,139)
Commodity contracts:
Amount of gain reclassified from accumulated other comprehensive income into net income$— $(32)$— $5,371