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Note 2 - Business Segment Information
12 Months Ended
Dec. 31, 2019
Notes to Financial Statements  
Segment Reporting Disclosure [Text Block]

2. Business Segment Information

 

The accounting policies of the segments are described under note 1 – Summary of Significant Accounting Policies. The Company's businesses have been classified into three segments to be consistent with its business strategy and the reporting and review process used by the Company’s chief operating decision maker. These businesses sell products and provide services to customers primarily in the United States. The Company’s business structure currently includes the following three segments: Electric, Manufacturing and Plastics. The chart below indicates the operating companies included in each segment.

 

 

Electric includes the production, transmission, distribution and sale of electric energy in Minnesota, North Dakota and South Dakota by OTP. In addition, OTP is a participant in the Midcontinent Independent System Operator, Inc. (MISO) markets. OTP’s operations have been the Company’s primary business since 1907.

 

Manufacturing consists of businesses in the following manufacturing activities: contract machining, metal parts stamping, fabrication and painting, and production of plastic thermoformed horticultural containers, life science and industrial packaging, and material handling components. These businesses have manufacturing facilities in Georgia, Illinois and Minnesota and sell products primarily in the United States.

 

Plastics consists of businesses producing PVC pipe at plants in North Dakota and Arizona. The PVC pipe is sold primarily in the upper Midwest and Southwest regions of the United States.

 

OTP is a wholly owned subsidiary of the Company. All of the Company’s other businesses are owned by its wholly owned subsidiary, Varistar Corporation. The Company’s Corporate operating costs include items such as corporate staff and overhead costs, the results of the Company’s captive insurance company and other items excluded from the measurement of operating segment performance. Corporate assets consist primarily of cash, prepaid expenses, investments and fixed assets. Corporate is not an operating segment. Rather, it is added to operating segment totals to reconcile to totals on the Company’s consolidated financial statements.

 

No single customer accounted for over 10% of the Company’s consolidated revenues in 2019, 2018 and 2017. While no single customer accounted for over 10% of consolidated revenue in 2019, certain customers provided a significant portion of each business segment’s 2019 revenue. The Electric segment has one customer that provided 11.9% of 2019 segment revenues. The Manufacturing segment has one customer that manufactures and sells recreational vehicles that provided 23.8% of 2019 segment revenues and one customer that manufactures and sells lawn and garden equipment that provided 11.1% of 2019 segment revenues. The Manufacturing segment’s top five revenue-generating customers provided over 54% of 2019 segment revenues. The Plastics segment has two customers that individually provided 25.3% and 20.4% of 2019 segment revenues. The loss of any one of these customers would have a significant negative impact on the financial position and results of operations of the respective business segment and the Company.

 

All the Company’s long-lived assets are within the United States and sales within the United States accounted for 98.8% of sales in 2019, 98.4% of sales in 2018 and 98.2% of sales in 2017.

 

The Company evaluates the performance of its business segments and allocates resources to them based on earnings contribution and return on total invested capital. Information for the business segments for 2019, 2018 and 2017 is presented in the following table:

 

(in thousands)

 

2019

   

2018

   

2017

 

Operating Revenue

                       

Electric Segment:

                       

Retail Sales Revenue from Contracts with Customers

  $ 405,446     $ 388,690     $ 376,902  

Changes in Accrued ARP Revenues

    1,032       (439 )     (1,971 )

Total Retail Sales Revenue

    406,478       388,251       374,931  

Transmission Services Revenue

    40,542       46,947       46,664  

Wholesale Revenues – Company Generation

    5,007       7,735       5,173  

Other Electric Revenues

    7,070       7,322       7,769  

Total Electric Segment Revenues

    459,097       450,255       434,537  

Manufacturing Segment:

                       

Metal Parts and Tooling

    236,032       223,765       189,242  

Plastic Products and Tooling

    35,173       35,836       33,939  

Other

    5,999       8,808       6,557  

Total Manufacturing Segment Revenues

    277,204       268,409       229,738  

Plastics Segment – Sale of PVC Pipe Products

    183,257       197,840       185,132  

Intersegment Eliminations

    (55 )     (57 )     (57 )

Total

  $ 919,503     $ 916,447     $ 849,350  

Cost of Products Sold

                       

Manufacturing

  $ 215,179     $ 205,699     $ 176,473  

Plastics

    139,974       148,881       140,107  

Intersegment Eliminations

    (34 )     (21 )     (18 )

Total

  $ 355,119     $ 354,559     $ 316,562  

Other Nonelectric Expenses

                       

Manufacturing

  $ 29,895     $ 29,650     $ 23,785  

Plastics

    11,393       12,323       11,564  

Corporate

    9,515       9,607       6,182  

Intersegment Eliminations

    (21 )     (36 )     (39 )

Total

  $ 50,782     $ 51,544     $ 41,492  

 

 

(in thousands)

 

2019

   

2018

   

2017

 

Depreciation and Amortization

                       

Electric

  $ 60,044     $ 55,935     $ 53,276  

Manufacturing

    14,261       14,794       15,379  

Plastics

    3,451       3,719       3,817  

Corporate

    330       218       73  

Total

  $ 78,086     $ 74,666     $ 72,545  

Operating Income (Loss)

                       

Electric

  $ 98,417     $ 88,031     $ 94,797  

Manufacturing

    17,869       18,266       14,101  

Plastics

    28,439       32,917       29,644  

Corporate

    (9,845 )     (9,825 )     (6,255 )

Total

  $ 134,880     $ 129,389     $ 132,287  

Interest Charges

                       

Electric

  $ 26,548     $ 26,365     $ 25,334  

Manufacturing

    2,345       2,230       2,215  

Plastics

    718       609       633  

Corporate and Intersegment Eliminations

    1,800       1,204       1,422  

Total

  $ 31,411     $ 30,408     $ 29,604  

Income Tax Expense (Benefit)

                       

Electric

  $ 12,867     $ 5,685     $ 17,013  

Manufacturing

    2,784       3,393       989  

Plastics

    7,309       8,728       7,448  

Corporate

    (5,519 )     (3,218 )     1,806  

Total

  $ 17,441     $ 14,588     $ 27,256  

Net Income (Loss)

                       

Electric

  $ 59,046     $ 54,431     $ 49,446  

Manufacturing

    12,899       12,839       11,050  

Plastics

    20,572       23,819       21,696  

Corporate

    (5,670 )     (8,744 )     (9,753 )

Total

  $ 86,847     $ 82,345     $ 72,439  

Capital Expenditures

                       

Electric

  $ 187,362     $ 87,287     $ 118,444  

Manufacturing

    14,268       13,316       9,916  

Plastics

    5,452       4,199       4,432  

Corporate

    283       623       121  

Total

  $ 207,365     $ 105,425     $ 132,913  

Identifiable Assets

                       

Electric

  $ 1,931,525     $ 1,728,534     $ 1,690,224  

Manufacturing

    195,742       187,556       167,023  

Plastics

    92,049       91,630       87,230  

Corporate

    54,279       44,797       59,801  

Total

  $ 2,273,595     $ 2,052,517     $ 2,004,278