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Pension and Other Postretirement Benefits
12 Months Ended
Dec. 31, 2011
Pension and Other Postretirement Benefits [Abstract]  
Pension and Other Postretirement Benefits
11.
Pension and Other Postretirement Benefits
 
Pension Benefits
 
We maintain noncontributory defined benefit pension plans for all of our domestic hourly and salaried employees.  For the domestic salaried employees, plan benefits are based primarily on years of service and average compensation during the later years of employment. For hourly employees at Ravenswood, plan benefits are based primarily on a formula that provides a specific benefit for each year of service.  Our funding policy is to contribute amounts based upon actuarial and economic assumptions designed to achieve adequate funding of the projected benefit obligations and to meet the minimum funding requirements of the Employee Retirement Income Security Act 1974 (“ERISA”). Plan assets consist principally of U.S. and international equities and fixed income securities.  In addition, we provide supplemental executive retirement benefits (“SERB”) for certain current and former executive officers.  We account for these plans in accordance with ASC 715-30. We use a measurement date of December 31st to determine the pension and OPEB liabilities.
 
Employer contributions
 
In June 2011, at the time three directors designated for nomination to our Board of Directors were elected, it was determined a “change of control” occurred under the terms of our non-qualified SERB plan. As a result, we were required to make an approximately $16,700 contribution to a Rabbi trust to fully fund the non-qualified SERB benefit obligation. In addition, through December 31, 2011, we have made contributions of approximately $17,700 to the qualified defined benefit plans we sponsor for a total of approximately $34,400 in qualified defined benefit plan and non-qualified SERB contributions during the year.
 
Other Postretirement Benefits (OPEB)
 
In addition to providing pension benefits, we provide certain healthcare and life insurance benefits for certain domestic retired employees. We account for these plans in accordance with ASC 715-60.  ASC 715-60 requires companies to accrue the estimated cost of providing postretirement benefits during the working careers of those employees who could become eligible for such benefits when they retire. We fund these benefits as the retirees submit claims.

 
Retiree Medical Benefits changes
 
In 2009 and 2010, Century Aluminum of West Virginia, Inc. (“CAWV”) amended its postretirement medical benefit plan for all current and former salaried employees, their dependents and all bargaining unit employees who retired before June 1, 2006, and their dependents.  Effective January 1, 2011, CAWV no longer provided retiree medical benefits to active salaried CAWV personnel or any other personnel who retired prior to November 1, 2010.  CAWV has made no commitments as to the future status of retiree medical benefits for hourly personnel who are currently covered by an active medical program.  For those retirees impacted by the changes and who have elected COBRA coverage, CAWV waived COBRA premiums through June 30, 2011.
 
The November 1, 2010 plan amendments resulted in the immediate recognition of any unamortized prior service cost benefits that were accrued in other comprehensive income as of the date of the amendments.  In addition, the November 1, 2010 plan amendments resulted in a reduction in OPEB liability and a credit to other comprehensive income.  The newly established prior service benefit and actuarial losses were amortized ratably into income over the period November 1, 2010 to June 30, 2011 at which time the CAWV OPEB plan terminated.
 
With the ratification of the Hawesville labor agreement in December 2010, changes were made to the retiree medical benefits program for employees who retire during the term of the labor agreement. Such retirees have been divided into sub-groups based on attributes such as Medicare eligibility, hire date, age and years of service.  Levels of benefits are defined for the sub-groups and range from no substantive change from the benefits provided under the previous labor agreement to replacement of the defined retiree medical benefit program with individual health reimbursement accounts for each eligible participant.  The health reimbursement accounts will be funded by CAKY based at established rates per hour worked by each eligible participant.  Eligible participants will be able to withdraw from their health reimbursement accounts to fund their own retiree medical coverage.
 
 
Obligations and Funded Status
 
The change in benefit obligations and change in plan assets as of December 31 are as follows:

   
Pension
  
OPEB
 
   
2011
  
2010
  
2011
  
2010
 
Change in benefit obligation:
            
Benefit obligation at beginning of year
 $130,427  $114,181  $109,717  $186,384 
Service cost
  3,133   2,979   1,668   3,534 
Interest cost
  6,976   6,407   5,728   10,402 
Plan changes
  -   -   -   (112,487)
Medicare Part D
  -   -   160   538 
Actuarial loss
  30,490   8,762   24,786   26,996 
Benefits paid
  (7,608)  (6,458)  (7,770)  (6,038)
Curtailment/special termination benefits
  1,147   4,556   -   388 
Benefit obligation at end of year
 $164,565  $130,427  $134,289  $109,717 

 
   
Pension
  
OPEB
 
   
2011
  
2010
  
2011
  
2010
 
Change in plan assets:
            
Fair value of plan assets at beginning of year
 $73,878  $69,626  $-  $- 
Actual return on plan assets
  (307)  8,815   -   - 
Employer contributions
  19,004   1,895   7,770   6,038 
Benefits paid
  (7,608)  (6,458)  (7,770)  (6,038)
Fair value of assets at end of year
 $84,967  $73,878  $-  $- 


 

   
Pension
  
OPEB
 
   
2011
  
2010
  
2011
  
2010
 
Funded status of plans:
            
Funded status
 $(79,598) $(56,549) $(134,289) $(109,717)
 
Amounts recognized in the Statement of Financial Position:
                
Current liabilities
 $(8,699) $(18,754) $(6,211) $(6,409)
Non-current liabilities
  (70,899)  (37,795)  (128,078)  (103,308)
Net amount recognized
 $(79,598) $(56,549) $(134,289) $(109,717)
 
Amounts recognized in accumulated other comprehensive loss (pre-tax):
                
Net loss
 $80,092  $44,527  $89,420  $79,697 
Prior service cost (benefit)
  608   746   (27,861)  (60,674)
   $80,700  $45,273  $61,559  $19,023 
 
Our pension plans' projected benefit obligation, accumulated benefit obligation, and fair value of plan assets as of December 31 are as follows:
 
   
Projected Benefit Obligation
  
Accumulated Benefit Obligation
  
Fair Value of Plan assets
 
   
2011
  
2010
  
2011
  
2010
  
2011
  
2010
 
Hourly pension plan
 $75,216  $61,291  $74,545  $61,276  $47,984  $40,940 
Salaried pension plan
  64,655   49,478   58,742   45,633   36,982   32,938 
Supplemental executive benefits pension (“SERB”) plan
  24,694   19,658   23,461   19,143   -   - 
Total
 $164,565  $130,427  $156,748  $126,052  $84,966  $73,878 
 
The assets held in the Rabbi trust are restricted to funding the SERB plan.  However, the Rabbi trust is classified as a general asset of the company (not plan assets) and therefore, the SERB plan is considered unfunded.
 
 
Components of Net periodic benefit cost and other amounts recognized in other comprehensive income:

Net Periodic Benefit Cost:
 
   
Year Ended December 31,
 
   
Pension
  
OPEB
 
   
2011
  
2010
  
2009
  
2011
  
2010
  
2009
 
Service cost
 $3,133  $2,979  $2,784  $1,668  $3,534  $3,542 
Interest cost
  6,976   6,407   6,482   5,728   10,402   11,007 
Expected return on plan assets
  (6,631)  (5,376)  (4,336)  -   -   - 
Amortization of prior service costs
  137   137   162   (32,814)  (10,879)  (1,144)
Amortization of net loss
  1,863   1,660   2,105   15,063   6,454   2,485 
Net periodic benefit cost
  5,478   5,807   7,197   (10,355)  9,511   15,890 
Special termination benefits
  1,147   4,556   -   -   388   - 
Effect of plan amendments
  -   -   -   -   (50,474)  - 
Curtailment cost
  -   -   2,576   -   -   (14,975)
Total net periodic benefit cost
 $6,625  $10,363  $9,773  $(10,355) $(40,575) $915 

 
 

Other changes in Plan Assets and Benefit Obligations Recognized in Other Comprehensive Loss (pre-tax):
 
   
Year Ended December 31,
 
   
Pension
  
OPEB
 
   
2011
  
2010
  
2011
  
2010
 
Net loss
 $37,427  $5,322  $24,785  $26,996 
Prior service benefit arising during the period
  -   -   -   (112,488)
Amortization of net loss
  (1,863)  (1,660)  (15,063)  (6,455)
Amortization of prior service benefit (cost)
  (137)  (137)  32,814   10,879 
Prior service cost (benefit) recognized due to plan amendments
  -   -   -   50,475 
Total amount recognized in other comprehensive loss
  35,427   3,525   42,536   (30,593)
Net periodic benefit cost
  6,625   10,363   (10,355)  (40,575)
Total recognized in net periodic benefit cost and other comprehensive loss
 $42,052  $13,888  $32,181  $(71,168)

 
Amounts in accumulated other comprehensive income expected to be recognized as components of net periodic benefit cost during 2012:
 
   
Pension
  
OPEB
 
Amortization of net loss
 $3,521  $6,426 
Amortization of prior service benefit (cost)
  137   (4,250)
 
Weighted average assumptions were used to determine benefit obligations at December 31:

 
Pension
OPEB
 
2011
2010
2011
2010
Discount rate
4.25%
5.38%
4.25%
5.26%
Rate of compensation increase (1)
3%/4%/4%
3%/3%/4%
3%/4%/4%
3%/3%/4%
Measurement date
12/31/2011
12/31/2010
12/31/2011
12/31/2010

(1)
 Rate of compensation increase is for year 1/year 2/year 3 and thereafter.
 
Weighted average assumptions were used to determine net periodic benefit cost for the years ended December 31:
   
Pension
  
OPEB
 
   
2011
  
2010
  
2009
  
2011
  
2010
  
2009
 
Measurement date
 
12/31/2010
  
12/31/2009
  
12/31/2008
  
12/31/2010
  
12/31/2009
  
12/31/2008
 
Fiscal year end
 
12/31/2011
  
12/31/2010
  
12/31/2009
  
12/31/2011
  
12/31/2010
  
12/31/2009
 
Discount rate
  5.49%  5.75%  6.54%  5.23%  5.89%  6.31%
Rate of compensation increase
 
3%/3%/4%
  
2%/3%/4%
   4.00% 
3%/3%/4%
  
2%/3%/4%
   4.00%
Expected return on plan assets
  8.00%  8.00%  8.00%  -   -   - 
 
 
Effect of Medicare Part D
 
Century's prescription drug programs are assumed to be actuarially equivalent and eligible for Medicare Part D subsidy as written into law in December 2003.  The approach used to measure this impact is based on our understanding of ASC 715-60.  We recognized the impact of these changes on a prospective basis.  As of December 31, 2011, the effect of the Medicare Part D subsidy reduced the accumulated projected benefit obligation of our OPEB plans by $15,364, which is an approximate 11% decrease for our OPEB plans.
 
For measurement purposes, medical cost inflation is initially estimated to be 10%, declining to 5% over six years and thereafter.
 
Assumed health care cost trend rates have a significant effect on the amounts reported for the health care benefit obligations. A one-percentage-point change in the assumed health care cost trend rates would have had the following effects in 2011:

   
1% Increase
  
1% Decrease
 
Effect on total of service and interest cost
 $1,198  $(977)
Effect on accumulated postretirement benefit obligation
  21,099   (17,296)

 
 
Century 401(k) Plans
 
We sponsor a tax-deferred savings plan under which eligible domestic employees may elect to contribute specified percentages of their compensation with Century.  In 2011, for our eligible employees, we reinstituted company matching for participants contributions to the savings plan.  We suspended our company matching contributions to the 401(k) plan for 2010 and 2009.  Employees are considered fully vested immediately upon participation in the plan.

   
2011
  
2010
  
2009
 
Company matching contribution to defined contribution (401(k)) plans
 $640  $-  $- 
 
Benefit Plan Assets
 
Pension Plan Investment Policy and Strategy
 
We have established the defined benefit pension plans (the “Pension Plans”) as a retirement vehicle for the plan participant employees and as a funding vehicle to secure promised benefits.  The Pension Plans' assets are invested in a prudent manner for the exclusive purpose of providing benefits to participants. Other objectives are to:

 
·
Provide a total return that, over long term, provides sufficient assets to fund the pension plan liabilities.
 
·
Maximize the return on assets, over the long term, by investing a majority of the Pension Plans' assets in equities. The inclusion of additional asset classes with differing rates of return, volatility and correlation are utilized to reduce risk by providing diversification relative to equities.
 
·
Diversify investments within asset classes to reduce the impact of losses in single investments.
 
The assets of the Pension Plans are invested in compliance with ERISA, as amended, and any subsequent applicable regulations and laws.

 
Performance
 
Our performance objective is to outperform the return on a weighted hypothetical portfolio return (the “Policy Portfolio”) after fees at a comparable level of risk. This investment objective is expected to be achieved over the long term and is measured over rolling multi-year periods. Peer-relative performance comparisons will also be considered especially when performance deviates meaningfully from market indexes. Investment objectives for each asset class are included below.
 
Policy Portfolio
 
Asset allocation policy is the principal method for achieving the Pension Plans and investment objectives stated above. The Plans' long-term strategic asset allocation policy targets are as follows:

   
Pension Plan Asset Allocation
 
   
Policy Target
  
December 31, 2011
  
December 31, 2010
 
Equities:
         
U.S. equities
  50%  51%  50%
International equities
  15%  14%  15%
Fixed income
  35%  35%  35%
        100%  100%
 
U.S. and international equities are held for their long-term expected return premium over fixed income investments and inflation. Fixed income is held for diversification relative to equities.
 
The strategic role of U.S. and international equities is to:

 
·
Provide higher expected returns of the major asset classes.
 
·
Maintain a diversified exposure within the U.S. and international stock markets through the use of multi-manager portfolio strategies.
 
·
Achieve returns in excess of passive indexes through the use of active investment managers and strategies.
 
The strategic role of fixed income is to:
 
 
·
Diversify the Pension Plans' equity exposure by investing in fixed income securities that exhibit a low correlation to equities, thereby lowering the overall return volatility of the entire investment portfolio.
 
·
Maintain a diversified exposure within the U.S. fixed income market through the use of multi-manager portfolio strategies.
 
·
Achieve returns in excess of passive indexes through the use of active investment managers and strategies.
 
The long-term strategic asset allocation policy is reviewed regularly or whenever significant changes occur to Century's or the Pension Plans financial position and liabilities.
 
Expected rate-of-return assumption
 
We are currently using an 8.0% long-term rate of return on plan assets for the development of the net periodic cost for the defined benefit pension plans.  The rate was selected by taking into account our expected asset mix and is based on historical performance as well as expected future rates of return on plan assets.

 
Fair Value Measurements of Pension Plan Assets
 
ASC 820, “Fair Value Measurements, and Disclosures,” defines fair value, establishes a framework for measuring fair value, and expands disclosures about fair value measurements.  This pronouncement applies to a broad range of other existing accounting pronouncements that require or permit fair value measurements.  We measured the fair value of our Pension Plans' assets in accordance with ASC 820.  For additional information about fair value measurement, see Note 4 Fair Value Measurements.
 
The following table sets forth by level within the ASC 820 fair value hierarchy our Pension Plan assets.  As required by generally accepted accounting principles for fair value measurements and disclosures, these assets are classified in their entirety based on the lowest level of input that is significant to the fair value measurement.  Our assessment of the significance of a particular input to the fair value measurement requires judgment, and may affect the valuation of fair value assets and liabilities and the placement within the fair value hierarchy levels.  For additional information, see Note 4 Fair Value Measurements.

 
Fair Value of Pension Plans' assets by category under the fair value hierarchy:

As of December 31, 2011
 
Level 1
  
Level 2
  
Level 3
  
Total
 
Equities:
            
U.S. equities
 $-  $43,058  $-  $43,058 
International equities
  -   12,243   -   12,243 
Fixed income
  -   29,666   -   29,666 
Total
 $-  $84,967  $-  $84,967 
                  
As of December 31, 2010
                
Equities:
                
U.S. equities
 $-  $36,848  $-  $36,848 
International equities
  -   11,095   -   11,095 
Fixed income
  -   25,935   -   25,935 
Total
 $-  $73,878  $-  $73,878 
 

 
Our Pension Plans' assets are held in certain investment fund trusts.  The fair value of the fund trusts is based on the fair value of the underlying securities as determined as follows:

 
·
U.S. listed equities; equity and fixed income options: Last sale price; last bid price if no last sale price;
 
·
U.S. over-the-counter equities: Official closing price; last bid price if no closing price;
 
·
Foreign equities: Official closing price, where available, or last sale price; last bid price if no official closing price; and
 
·
Municipal bonds, US bonds, Eurobonds/foreign bonds: Evaluated bid price; broker quote if no evaluated bid price.
 
Our other postretirement benefit plans are unfunded. We fund these benefits as the retirees submit claims.

 
Pension and OPEB Cash Flows
 
Contributions
 
We expect to make the following contributions for 2012:

   
2012
 
Expected pension plan contributions
 $8,699 
Expected OPEB benefits payments
  6,211 
 
Estimated Future Benefit Payments
 
The following table provides the estimated future benefit payments for the pension and other postretirement benefit plans.

   
Pension Benefits
  
OPEB Benefits
 
2012
 $7,682  $6,211 
2013
  7,737   5,402 
2014
  8,212   5,980 
2015
  8,373   6,510 
2016
  8,464   6,832 
2017– 2021
  49,922   39,042 

 
Participation in Multi-Employer Pension Plans
 
We contribute to one multiemployer defined benefit pension plan under the terms of a collective-bargaining agreement that covers our union-represented employees at Hawesville.  Currently, we do not have any plans to withdraw from or curtail participation in this plan.  The risks of participating in a multiemployer plan are different from single-employer plans in the following aspects:
 
 
·
Assets contributed to the multiemployer plan by one employer may be used to provide benefits to employees of other participating employers.
 
 
·
If a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers.
 
 
·
If a participating employer chooses to stop participating in a multiemployer plan, the employer may be required to pay the plan an amount based on the underfunded status of the plan, referred to as a withdrawal liability.
 
The union-represented employees at Hawesville are part of a United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union (“USWA”) sponsored multi-employer plan.  Our contributions to the plan are determined at a fixed rate per hour worked.

 
Century's participation in the plan for the year ended December 31, 2011, is outlined in the table below.

Fund
Steelworkers Pension Trust
EIN / PN
23-6648508/499
Pension Protection Act Zone Status 2011 (1)
Green
Pension Protection Act Zone Status 2010 (1)
Yellow
Subject to Financial Improvement/Rehabilitation Plan
No
Contributions of Century Aluminum 2011 (2)(3)
$2,117
Contributions of Century Aluminum 2010 (3)
$1,306
Contributions of Century Aluminum 2009 (3)
$1,352
Withdrawal from Plan Probable
No
Surcharge Imposed
No
Expiration Date of Collective Bargaining Agreement
April 1, 2015

(1)
The most recent Pension Protection Act zone status available in 2011 and 2010 is for the plans' year-end December 31, 2010 and December 31, 2009, respectively.  The zone status is based on information that Century received from the plan as well as publicly available information per the Department of Labor and is certified by the plan's actuary. Among other factors, plans in the red zone are generally less than 65 percent funded, plans in the yellow zone are less than 80 percent funded, and plans in the green zone are at least 80 percent funded.
(2)
The number of union-represented employees at Hawesville increased approximately 10% due to the restart of curtailed operations.
(3)
Our contributions to the Steelworkers Pension Trust are not 5% or more of the total contributions to the plan.