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Condensed consolidating financial information - Statements of Comprehensive Income (Loss) (Details) - USD ($)
$ in Thousands
3 Months Ended 12 Months Ended
Dec. 31, 2015
Sep. 30, 2015
Jun. 30, 2015
Mar. 31, 2015
Dec. 31, 2014
Sep. 30, 2014
Jun. 30, 2014
Mar. 31, 2014
Dec. 31, 2015
Dec. 31, 2014
Dec. 31, 2013
NET SALES:                      
Related parties                 $ 1,867,711 $ 1,262,101 $ 511,051
Third-party customers                 82,146 668,941 943,262
Sales Revenue – net $ 383,915 $ 454,540 $ 523,491 $ 587,911 $ 551,239 $ 500,632 $ 458,324 $ 420,847 1,949,857 1,931,042 1,454,313
Cost of goods sold                 1,908,544 1,729,243 1,414,790
Gross profit (18,701) (42,423) 8,342 94,095 89,339 75,714 38,504 (1,758) 41,313 201,799 39,523
Selling, general and administrative expenses                 42,115 49,195 67,477
Ravenswood impairment                 30,850 0 0
Other operating expense – net                 7,436 12,481 8,602
Operating income (loss)                 (39,088) 140,123 (36,556)
Interest expense - third parties                 (21,954) (22,015) (23,091)
Interest income (expense) - affiliates                 0 0 0
Interest income - third parties                 339 301 728
Net gain on forward and derivative contracts                 1,600 179 16,598
Gain on bargain purchase                 0 0 5,253
Unrealized gain on fair value of contingent consideration       6,527 7,943       18,337 7,943 0
Gain on remeasurement of equity investment         15,955       0 15,955 0
Loss on early extinguishment of debt                 0 0 (3,272)
Other income (expense) – net                 (356) 991 496
Income (loss) before income taxes and equity in earnings of joint ventures                 (41,122) 143,477 (39,844)
Income tax benefit (expense)                 (9,276) (18,308) (3,131)
Income (loss) before equity in earnings of joint ventures                 (50,398) 125,169 (42,975)
BHH impairment                 (11,584) 0 0
Equity in earnings of joint ventures                 2,672 1,305 2,662
Net income (loss) $ (43,080) $ (56,112) $ (33,897) $ 73,779 $ 75,829 $ 50,405 $ 20,344 $ (20,104) (59,310) 126,474 (40,313)
Other comprehensive income (loss) before income tax effect                 6,568 (36,672) 60,924
Income tax effect                 (1,536) (1,829) (1,564)
Other comprehensive income (loss)                 5,032 (38,501) 59,360
Total comprehensive income (loss)                 (54,278) 87,973 19,047
The Company [Member]                      
NET SALES:                      
Related parties                 0 0 0
Third-party customers                 0 0 0
Sales Revenue – net                 0 0 0
Cost of goods sold                 0 0 0
Gross profit                 0 0 0
Selling, general and administrative expenses                 28,000 32,840 40,831
Ravenswood impairment                 0    
Other operating expense – net                 0 0 0
Operating income (loss)                 (28,000) (32,840) (40,831)
Interest expense - third parties                 (20,201) (20,228) (21,543)
Interest income (expense) - affiliates                 37,626 43,688 48,126
Interest income - third parties                 65 15 27
Net gain on forward and derivative contracts                 0 (1,080) 140
Gain on bargain purchase                     0
Unrealized gain on fair value of contingent consideration                 0 0  
Gain on remeasurement of equity investment                   0  
Loss on early extinguishment of debt                     (3,272)
Other income (expense) – net                 1,356 518 138,548
Income (loss) before income taxes and equity in earnings of joint ventures                 (9,154) (9,927) 121,195
Income tax benefit (expense)                 2,140 (4,777) (3,386)
Income (loss) before equity in earnings of joint ventures                 (7,014) (14,704) 117,809
BHH impairment                 0    
Equity in earnings of joint ventures                 (52,296) 141,178 (158,122)
Net income (loss)                 (59,310) 126,474 (40,313)
Other comprehensive income (loss) before income tax effect                 6,568 (24,022) 60,924
Income tax effect                 (1,536) (1,829) (1,564)
Other comprehensive income (loss)                 5,032 (25,851) 59,360
Total comprehensive income (loss)                 $ (54,278) 100,623 19,047
Combined Guarantor Subsidiaries [Member]                      
Condensed Statement of Income Captions [Line Items]                      
Ownership percentage 100.00%               100.00%    
NET SALES:                      
Related parties                 $ 1,277,474 715,796 270,314
Third-party customers                 82,327 669,466 752,808
Sales Revenue – net                 1,359,801 1,385,262 1,023,122
Cost of goods sold                 1,388,400 1,282,194 1,061,597
Gross profit                 (28,599) 103,068 (38,475)
Selling, general and administrative expenses                 8,798 11,353 10,456
Ravenswood impairment                 0    
Other operating expense – net                 0 0 0
Operating income (loss)                 (37,397) 91,715 (48,931)
Interest expense - third parties                 (1,567) (1,555) (1,510)
Interest income (expense) - affiliates                 0 0 0
Interest income - third parties                 4 0 6
Net gain on forward and derivative contracts                 1,411 1,259 16,458
Gain on bargain purchase                     5,253
Unrealized gain on fair value of contingent consideration                 18,337 7,943  
Gain on remeasurement of equity investment                   15,955  
Loss on early extinguishment of debt                     0
Other income (expense) – net                 (658) (459) (113)
Income (loss) before income taxes and equity in earnings of joint ventures                 (19,870) 114,858 (28,837)
Income tax benefit (expense)                 0 (493) 0
Income (loss) before equity in earnings of joint ventures                 (19,870) 114,365 (28,837)
BHH impairment                 0    
Equity in earnings of joint ventures                 0 0 0
Net income (loss)                 (19,870) 114,365 (28,837)
Other comprehensive income (loss) before income tax effect                 14,754 (28,955) 31,258
Income tax effect                 0 0 0
Other comprehensive income (loss)                 14,754 (28,955) 31,258
Total comprehensive income (loss)                 (5,116) 85,410 2,421
Combined Non-Guarantor Subsidiaries [Member]                      
NET SALES:                      
Related parties                 632,597 625,076 244,680
Third-party customers                 43 31 191,495
Sales Revenue – net                 632,640 625,107 436,175
Cost of goods sold                 564,380 522,543 358,124
Gross profit                 68,260 102,564 78,051
Selling, general and administrative expenses                 5,317 5,002 16,190
Ravenswood impairment                 30,850    
Other operating expense – net                 7,436 12,481 8,602
Operating income (loss)                 24,657 85,081 53,259
Interest expense - third parties                 (186) (232) (38)
Interest income (expense) - affiliates                 (37,626) (43,688) (48,126)
Interest income - third parties                 270 286 695
Net gain on forward and derivative contracts                 189 0 0
Gain on bargain purchase                     0
Unrealized gain on fair value of contingent consideration                 0 0  
Gain on remeasurement of equity investment                   0  
Loss on early extinguishment of debt                     0
Other income (expense) – net                 2,356 4,564 94
Income (loss) before income taxes and equity in earnings of joint ventures                 (10,340) 46,011 5,884
Income tax benefit (expense)                 (11,416) (13,211) 255
Income (loss) before equity in earnings of joint ventures                 (21,756) 32,800 6,139
BHH impairment                 (11,584)    
Equity in earnings of joint ventures                 2,672 1,305 2,662
Net income (loss)                 (30,668) 34,105 8,801
Other comprehensive income (loss) before income tax effect                 (1,114) (2,662) 22,634
Income tax effect                 33 33 33
Other comprehensive income (loss)                 (1,081) (2,629) 22,667
Total comprehensive income (loss)                 (31,749) 31,476 31,468
Consolidating Adjustments [Member]                      
NET SALES:                      
Related parties                 (42,360) (78,771) (3,943)
Third-party customers                 (224) (556) (1,041)
Sales Revenue – net                 (42,584) (79,327) (4,984)
Cost of goods sold                 (44,236) (75,494) (4,931)
Gross profit                 1,652 (3,833) (53)
Selling, general and administrative expenses                 0 0 0
Ravenswood impairment                 0    
Other operating expense – net                 0 0 0
Operating income (loss)                 1,652 (3,833) (53)
Interest expense - third parties                 0 0 0
Interest income (expense) - affiliates                 0 0 0
Interest income - third parties                 0 0 0
Net gain on forward and derivative contracts                 0 0 0
Gain on bargain purchase                     0
Unrealized gain on fair value of contingent consideration                 0 0  
Gain on remeasurement of equity investment                   0  
Loss on early extinguishment of debt                     0
Other income (expense) – net                 (3,410) (3,632) (138,033)
Income (loss) before income taxes and equity in earnings of joint ventures                 (1,758) (7,465) (138,086)
Income tax benefit (expense)                 0 173 0
Income (loss) before equity in earnings of joint ventures                 (1,758) (7,292) (138,086)
BHH impairment                 0    
Equity in earnings of joint ventures                 52,296 (141,178) 158,122
Net income (loss)                 50,538 (148,470) 20,036
Other comprehensive income (loss) before income tax effect                 (13,640) 18,967 (53,892)
Income tax effect                 (33) (33) (33)
Other comprehensive income (loss)                 (13,673) 18,934 (53,925)
Total comprehensive income (loss)                 $ 36,865 $ (129,536) $ (33,889)