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Condensed consolidating financial information (Tables)
9 Months Ended
Sep. 30, 2017
Condensed Financial Information of Parent Company Only Disclosure [Abstract]  
Condensed Consolidating Statements of Comprehensive Income (Loss)
Condensed Consolidating Statements of Comprehensive Income (Loss)
For the three months ended September 30, 2017
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
 NET SALES:
 
 
 
 
 
 
 
 
 
   Related parties
$

 
$
138,212

 
$
161,023

 
$

 
$
299,235

   Other customers

 
101,382

 
28

 

 
101,410

 Total net sales

 
239,594

 
161,051

 

 
400,645

 Cost of goods sold

 
220,723

 
138,520

 

 
359,243

 Gross profit

 
18,871

 
22,531

 

 
41,402

Selling, general and administrative expenses
13,684

 

 
310

 

 
13,994

   Ravenswood (gains) losses

 

 
(5,500
)
 

 
(5,500
)
   Other operating expense - net

 

 
437

 

 
437

 Operating income (loss)
(13,684
)
 
18,871

 
27,284

 

 
32,471

   Interest expense
(5,105
)
 
(392
)
 
(45
)
 

 
(5,542
)
   Intercompany interest
8,909

 
2,214

 
(11,123
)
 

 

   Interest income
183

 

 
239

 

 
422

Net (loss) on forward and derivative contracts

 
(3,853
)
 
(35
)
 

 
(3,888
)
    Other income (expense) - net

 
(56
)
 
483

 

 
427

Income (loss) before income taxes and equity in earnings of joint ventures
(9,697
)
 
16,784

 
16,803

 

 
23,890

    Income tax (expense) benefit
(3
)
 

 
(3,318
)
 

 
(3,321
)
Income (loss) before equity in earnings of joint ventures
(9,700
)
 
16,784

 
13,485

 

 
20,569

Equity in earnings (loss) of joint ventures
30,483

 
1,369

 
214

 
(31,852
)
 
214

 Net income
$
20,783

 
$
18,153

 
$
13,699

 
$
(31,852
)
 
$
20,783

Other comprehensive income (loss) before income tax effect
1,429

 
982

 
337

 
(1,319
)
 
1,429

   Income tax effect
(382
)
 

 
9

 
(9
)
 
(382
)
 Other comprehensive income (loss)
1,047

 
982

 
346

 
(1,328
)
 
1,047

 Total comprehensive income (loss)
$
21,830

 
$
19,135

 
$
14,045

 
$
(33,180
)
 
$
21,830



Condensed Consolidating Statements of Comprehensive Income (Loss)
For the three months ended September 30, 2016
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
 NET SALES:
 
 
 
 
 
 
 
 
 
   Related parties
$

 
$
170,947

 
$
152,449

 
$
(22,285
)
 
$
301,111

   Other customers

 
32,795

 
11

 
(267
)
 
32,539

 Total net sales

 
203,742

 
152,460

 
(22,552
)
 
333,650

 Cost of goods sold

 
231,082

 
141,957

 
(21,777
)
 
351,262

 Gross profit (loss)

 
(27,340
)
 
10,503

 
(775
)
 
(17,612
)
Selling, general and administrative expenses
9,517

 

 
216

 

 
9,733

   Ravenswood (gains) losses

 

 
26,830

 

 
26,830

   Other operating expense - net

 

 
878

 

 
878

 Operating income (loss)
(9,517
)
 
(27,340
)
 
(17,421
)
 
(775
)
 
(55,053
)
   Interest expense
(5,101
)
 
(385
)
 
(45
)
 

 
(5,531
)
   Intercompany interest
9,947

 
2,059

 
(12,006
)
 

 

   Interest income
33

 

 
157

 

 
190

Net gain on forward and derivative contracts

 
1,275

 

 

 
1,275

    Other income (expense) - net
48

 
14

 
(219
)
 

 
(157
)
Loss before income taxes and equity in earnings of joint ventures
(4,590
)
 
(24,377
)
 
(29,534
)
 
(775
)
 
(59,276
)
    Income tax (expense) benefit
(877
)
 

 
1,725

 

 
848

Loss before equity in earnings of joint ventures
(5,467
)
 
(24,377
)
 
(27,809
)
 
(775
)
 
(58,428
)
Equity in earnings (loss) of joint ventures
(52,806
)
 

 
155

 
52,806

 
155

 Net loss
$
(58,273
)
 
$
(24,377
)
 
$
(27,654
)
 
$
52,031

 
$
(58,273
)
Other comprehensive income (loss) before income tax effect
1,206

 
777

 
303

 
(1,080
)
 
1,206

    Income tax effect
(382
)
 

 
8

 
(8
)
 
(382
)
 Other comprehensive income (loss)
824

 
777

 
311

 
(1,088
)
 
824

 Total comprehensive income (loss)
$
(57,449
)
 
$
(23,600
)
 
$
(27,343
)
 
$
50,943

 
$
(57,449
)





Condensed Consolidating Statements of Comprehensive Income (Loss)
For the nine months ended September 30, 2017
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
 NET SALES:
 
 
 
 
 
 
 
 
 
   Related parties
$

 
$
404,130

 
$
471,949

 
$

 
$
876,079

   Other customers

 
279,061

 
93

 

 
279,154

 Total net sales

 
683,191

 
472,042

 

 
1,155,233

 Cost of goods sold

 
655,027

 
419,493

 

 
1,074,520

 Gross profit

 
28,164

 
52,549

 

 
80,713

Selling, general and administrative expenses
32,798

 

 
1,250

 

 
34,048

   Ravenswood (gains) losses

 

 
(5,500
)
 

 
(5,500
)
   Other operating expense - net

 

 
1,590

 

 
1,590

 Operating income (loss)
(32,798
)
 
28,164

 
55,209

 

 
50,575

   Interest expense
(15,288
)
 
(1,153
)
 
(133
)
 

 
(16,574
)
   Intercompany interest
27,104

 
6,442

 
(33,546
)
 
 
 

   Interest income
312

 
(1
)
 
624

 

 
935

Net loss on forward and derivative contracts

 
(17,056
)
 
(12
)
 

 
(17,068
)
    Other income (expense) - net
677

 
105

 
(1,847
)
 

 
(1,065
)
Income (loss) before income taxes and equity in earnings of joint ventures
(19,993
)
 
16,501

 
20,295

 

 
16,803

    Income tax (expense) benefit
1,097

 

 
(5,562
)
 

 
(4,465
)
Income (loss) before equity in earnings of joint ventures
(18,896
)
 
16,501

 
14,733

 

 
12,338

Equity in earnings of joint ventures
31,671

 
3,889

 
437

 
(35,560
)
 
437

 Net income (loss)
$
12,775

 
$
20,390

 
$
15,170

 
$
(35,560
)
 
$
12,775

Other comprehensive income (loss) before income tax effect
3,073

 
821

 
1,166

 
(1,987
)
 
3,073

   Income tax effect
(1,145
)
 

 
28

 
(28
)
 
(1,145
)
 Other comprehensive income (loss)
1,928

 
821

 
1,194

 
(2,015
)
 
1,928

 Total comprehensive income (loss)
$
14,703

 
$
21,211

 
$
16,364

 
$
(37,575
)
 
$
14,703








Condensed Consolidating Statements of Comprehensive Income (Loss)
For the nine months ended September 30, 2016
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
 NET SALES:
 
 
 
 
 
 
 
 
 
   Related parties
$

 
$
502,707

 
$
438,660

 
$
(69,596
)
 
$
871,771

   Other customers

 
107,725

 
29

 
(267
)
 
107,487

 Total net sales

 
610,432

 
438,689

 
(69,863
)
 
979,258

 Cost of goods sold

 
653,258

 
411,651

 
(69,552
)
 
995,357

 Gross profit (loss)

 
(42,826
)
 
27,038

 
(311
)
 
(16,099
)
Selling, general and administrative expenses
26,077

 

 
3,226

 

 
29,303

   Ravenswood (gains) losses

 

 
26,830

 

 
26,830

   Other operating expense - net

 

 
2,337

 

 
2,337

 Operating income (loss)
(26,077
)
 
(42,826
)
 
(5,355
)
 
(311
)
 
(74,569
)
   Interest expense
(15,236
)
 
(1,150
)
 
(135
)
 

 
(16,521
)
   Intercompany interest
29,222

 
6,013

 
(35,235
)
 

 

   Interest income
108

 
9

 
358

 

 
475

Net gain on forward and derivative contracts

 
2,998

 

 

 
2,998

    Other income (expense) - net
682

 
29

 
(1,173
)
 

 
(462
)
Loss before income taxes and equity in earnings of joint ventures
(11,301
)
 
(34,927
)
 
(41,540
)
 
(311
)
 
(88,079
)
    Income tax benefit
591

 

 
2,646

 

 
3,237

Loss before equity in earnings of joint ventures
(10,710
)
 
(34,927
)
 
(38,894
)
 
(311
)
 
(84,842
)
Equity in earnings (loss) of joint ventures
(73,241
)
 

 
891

 
73,241

 
891

 Net loss
$
(83,951
)
 
$
(34,927
)
 
$
(38,003
)
 
$
72,930

 
$
(83,951
)
Other comprehensive income before income tax effect
3,618

 
2,332

 
910

 
(3,242
)
 
3,618

    Income tax effect
(1,147
)
 

 
25

 
(25
)
 
(1,147
)
 Other comprehensive income (loss)
2,471

 
2,332

 
935

 
(3,267
)
 
2,471

 Total comprehensive income (loss)
$
(81,480
)
 
$
(32,595
)
 
$
(37,068
)
 
$
69,663

 
$
(81,480
)
Condensed Consolidating Balance Sheet
Condensed Consolidating Balance Sheet
As of September 30, 2017
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
   Cash & cash equivalents
$
70,752

 
$
(217
)
 
$
103,678

 
$

 
$
174,213

   Restricted cash

 
800

 
48

 

 
848

   Accounts receivable - net

 
40,117

 
250

 

 
40,367

   Due from affiliates
42

 
11,806

 
1

 

 
11,849

   Inventories
180

 
165,288

 
96,288

 

 
261,756

   Prepaid and other current assets
5,959

 
6,176

 
9,626

 

 
21,761

      Total current assets
76,933

 
223,970

 
209,891

 

 
510,794

 Property, plant and equipment - net
17,970

 
303,708

 
663,270

 

 
984,948

 Investment in subsidiaries
736,345

 
55,129

 

 
(791,474
)
 

 Due from affiliates - long term
514,676

 
379,331

 
9,430

 
(903,437
)
 

 Other assets
27,834

 
43,915

 
27,887

 
(31,915
)
 
67,721

      TOTAL
$
1,373,758

 
$
1,006,053

 
$
910,478

 
$
(1,726,826
)
 
$
1,563,463

 
 
 
 
 
 
 
 
 
 
   Accounts payable, trade
$
2,712

 
$
53,785

 
$
40,535

 
$

 
$
97,032

   Due to affiliates
785

 
15,902

 
6,970

 

 
23,657

   Accrued and other current liabilities
18,965

 
19,035

 
18,732

 

 
56,732

   Accrued employee benefits costs
1,933

 
8,020

 
491

 

 
10,444

   Industrial revenue bonds

 
7,815

 

 

 
7,815

      Total current liabilities
24,395

 
104,557

 
66,728

 

 
195,680

   Senior notes payable
248,036

 

 

 

 
248,036

Accrued pension benefits costs - less current portion
45,587

 
19,666

 
13,497

 
(31,915
)
 
46,835

Accrued postretirement benefits costs - less current portion
3,873

 
122,549

 
1,670

 

 
128,092

   Due to affiliates - long term
270,878

 
59,395

 
573,164

 
(903,437
)
 

   Other liabilities
7,895

 
32,115

 
22,084

 

 
62,094

   Deferred taxes

 
2,721

 
106,911

 

 
109,632

      Total noncurrent liabilities
576,269

 
236,446

 
717,326

 
(935,352
)
 
594,689

   Preferred stock
1

 

 

 

 
1

   Common stock
945

 
1

 
59

 
(60
)
 
945

   Other shareholders' equity
772,148

 
665,049

 
126,365

 
(791,414
)
 
772,148

      Total shareholders' equity
773,094

 
665,050

 
126,424

 
(791,474
)
 
773,094

      TOTAL
$
1,373,758

 
$
1,006,053

 
$
910,478

 
$
(1,726,826
)
 
$
1,563,463





Condensed Consolidating Balance Sheet
As of December 31, 2016
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
   Cash & cash equivalents
$
36,670

 
$
(255
)
 
$
95,988

 
$

 
$
132,403

   Restricted cash

 
794

 
256

 

 
1,050

   Accounts receivable - net
167

 
11,883

 
382

 

 
12,432

   Due from affiliates
42

 
16,606

 
3

 

 
16,651

   Inventories
180

 
146,689

 
86,694

 

 
233,563

   Prepaid and other current assets
6,838

 
5,699

 
9,673

 

 
22,210

   Assets held for sale

 

 
22,313

 

 
22,313

      Total current assets
43,897

 
181,416

 
215,309

 

 
440,622

 Property, plant and equipment - net
12,311

 
328,069

 
685,905

 

 
1,026,285

 Investment in subsidiaries
702,659

 
51,240

 

 
(753,899
)
 

 Due from affiliates - long term
529,873

 
346,893

 
1,792

 
(878,558
)
 

 Other assets
28,215

 
49,331

 
27,596

 
(31,722
)
 
73,420

      TOTAL
$
1,316,955

 
$
956,949

 
$
930,602

 
$
(1,664,179
)
 
$
1,540,327

 
 
 
 
 
 
 
 
 
 
   Accounts payable, trade
$
6,125

 
$
52,921

 
$
35,914

 
$

 
$
94,960

   Due to affiliates
417

 
9,641

 
5,310

 

 
15,368

   Accrued and other current liabilities
11,950

 
17,744

 
20,406

 

 
50,100

   Accrued employee benefits costs
1,932

 
8,317

 
668

 

 
10,917

   Industrial revenue bonds

 
7,815

 

 

 
7,815

      Total current liabilities
20,424

 
96,438

 
62,298

 

 
179,160

   Senior notes payable
247,699

 

 

 

 
247,699

Accrued pension benefits costs - less current portion
46,390

 
20,167

 
14,658

 
(31,722
)
 
49,493

Accrued postretirement benefits costs - less current portion
4,380

 
120,242

 
1,733

 

 
126,355

   Other liabilities
4,160

 
30,920

 
36,946

 

 
72,026

   Due to affiliates - long term
237,247

 
42,609

 
598,702

 
(878,558
)
 

   Deferred taxes

 
2,735

 
106,204

 

 
108,939

      Total noncurrent liabilities
539,876

 
216,673

 
758,243

 
(910,280
)
 
604,512

   Preferred stock
1

 

 

 

 
1

   Common stock
944

 
1

 
59

 
(60
)
 
944

   Other shareholders' equity
755,710

 
643,837

 
110,002

 
(753,839
)
 
755,710

      Total shareholders' equity
756,655

 
643,838

 
110,061

 
(753,899
)
 
756,655

      TOTAL
$
1,316,955

 
$
956,949

 
$
930,602

 
$
(1,664,179
)
 
$
1,540,327

Condensed Consolidating Statement of Cash Flows
Condensed Consolidating Statement of Cash Flows
For the nine months ended September 30, 2017
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
Net cash provided by (used in) operating activities
$
(25,306
)
 
$
14,298

 
$
61,675

 
$

 
$
50,667

Purchase of property, plant and equipment
(8,773
)
 
(5,880
)
 
(8,937
)
 

 
(23,590
)
Proceeds from sale of property, plant and equipment

 
831

 
13,621

 

 
14,452

     Intercompany transactions
34,249

 
(25,996
)
 
(7,639
)
 
(614
)
 

Net cash provided by (used in) investing activities
25,476

 
(31,045
)
 
(2,955
)
 
(614
)
 
(9,138
)
Borrowings under revolving credit facilities
1,022

 

 

 

 
1,022

Repayments under revolving credit facilities
(1,022
)
 

 

 

 
(1,022
)
     Issuance of common stock
281

 

 

 

 
281

     Intercompany transactions
33,631

 
16,785

 
(51,030
)
 
614

 

Net cash provided by (used in) financing activities
33,912

 
16,785

 
(51,030
)
 
614

 
281

CHANGE IN CASH AND CASH EQUIVALENTS
34,082

 
38

 
7,690

 

 
41,810

Cash and cash equivalents, beginning of period
36,670

 
(255
)
 
95,988

 

 
132,403

Cash and cash equivalents, end of period
$
70,752

 
$
(217
)
 
$
103,678

 
$

 
$
174,213





























Condensed Consolidating Statement of Cash Flows
For the nine months ended September 30, 2016
 
The Company
 
Combined Guarantor Subsidiaries
 
Combined Non-Guarantor Subsidiaries
 
Consolidating Adjustments
 
Total Consolidated
Net cash provided by (used in) operating activities
$
(20,816
)
 
$
23,045

 
$
(2,887
)
 
$
15,985

 
$
15,327

Purchase of property, plant and equipment

 
(4,252
)
 
(8,875
)
 

 
(13,127
)
Net cash used in investing activities

 
(4,252
)
 
(8,875
)
 

 
(13,127
)
Borrowings under revolving credit facilities
900

 

 

 

 
900

Repayments under revolving credit facilities
(900
)
 

 

 

 
(900
)
     Intercompany transactions

 
(15,271
)
 
31,256

 
(15,985
)
 

Net cash provided by (used in) financing activities

 
(15,271
)
 
31,256

 
(15,985
)
 

CHANGE IN CASH AND CASH EQUIVALENTS
(20,816
)
 
3,522

 
19,494

 

 
2,200

Cash and cash equivalents, beginning of period
58,421

 
(3,647
)
 
60,619

 

 
115,393

Cash and cash equivalents, end of period
$
37,605

 
$
(125
)
 
$
80,113

 
$

 
$
117,593