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RESTRUCTURING
6 Months Ended
Sep. 28, 2013
Restructuring and Related Activities [Abstract]  
REORGANIZATION
RESTRUCTURING

On an ongoing basis, we review the global economy, the healthcare industry, and the markets in which we compete. From these reviews we identify opportunities to improve efficiencies, enhance commercial capabilities, better align our resources and offer customers better comprehensive solutions. In order to realize these opportunities, from time to time, we undertake restructuring and other initiatives to transform our business.

On May 1, 2013 we announced that our Board of Directors has approved a plan to pursue identified Value Creation & Capture (“VCC”) opportunities. These include: (i) investment in product line extensions, next generation products and growth platforms; (ii) enhancement of commercial execution capabilities by implementing go-to-market and other strategies to enable global profitable revenue growth; and (iii) transformation of the manufacturing network to best support these commercial strategies while optimizing expense levels. Collectively, these are opportunities to position us for optimal growth and increased competitiveness.

Transformation of the manufacturing network will take place through fiscal 2016, and will involve (i) discontinuing manufacturing activities at our Braintree, Massachusetts and Ascoli-Piceno, Italy locations, (ii) creating a technology center of excellence for product development close to our current Corporate Headquarters, (iii) expansion of our current facility in Tijuana, Mexico, (iv) engaging Sanmina Corporation as a contract manufacturer to produce certain medical equipment, and (v) building a new manufacturing facility in Penang, Malaysia closer to our customers in Asia.

For the six months ended September 28, 2013, we incurred $30.3 million of restructuring charges of which $11.6 million is payable within the next twelve months. The substantial majority of restructuring expenses have been included as a component of selling, general and administrative expense in the accompanying consolidated statements of income and comprehensive income.

The following summarizes the restructuring activity for the six months ended September 28, 2013 and September 29, 2012:
 
Six Months Ended September 28, 2013
(In thousands)
 
 Restructuring Accrual Balance at March 30, 2013
 
 Restructuring Costs Incurred
 
Payments
 
Asset Write-Down
 
Restructuring Accrual Balance at September 28, 2013
Severance and other employee costs
 
$
3,089

 
$
22,841

 
$
(6,565
)
 
$

 
$
19,365

Other costs
 
173

 
5,317

 
(5,065
)
 

 
425

Accelerated depreciation
 

 
1,188

 

 
(1,188
)
 

Asset write-down
 

 
915

 

 
(915
)
 

 Total
 
$
3,262

 
$
30,261

 
$
(11,630
)
 
$
(2,103
)
 
$
19,790


 
 
Six Months Ended September 29, 2012
(in thousands)
 
Restructuring Accrual Balance at March 31, 2012
 
 Restructuring Costs Incurred
 
Payments
 
Asset Write-Down
 
Restructuring Accrual Balance at September 29, 2012
Severance and other employee costs
 
$
1,461

 
$
2,070

 
$
(1,734
)
 
$

 
$
1,797

Other costs
 
533

 
209

 
(703
)
 

 
39

 Total
 
$
1,994

 
$
2,279

 
$
(2,437
)
 
$

 
$
1,836


We expect to deploy significant financial resources for these activities.  Many of the activities necessary to complete the VCC initiatives include severance and other costs which qualify as restructuring expenses under ASC 420, Exit or Disposal Cost Obligations.  We anticipate we will incur approximately $71.0 million in severance, asset write-offs and other restructuring charges as well as other “Transformation Costs” related to VCC initiatives in fiscal 2014.  The majority of these costs relate to the discontinuation of manufacturing activities in Braintree, Massachusetts and Ascoli-Piceno, Italy, and will be incurred in the current fiscal year.

In addition, we also incur costs that do not constitute restructuring under ASC 420, Exit or Disposal Cost Obligations which we refer to as "Transformation Costs". These costs consist primarily of expenditures directly related to our transformation activities including program management, integration and product line transfer teams, infrastructure related costs, accelerated depreciation and asset disposals.  Additionally, costs incurred in three months ended September 28, 2013 include $3.6 million of in-process research and development charges related to the acquisition of certain technology and manufacturing rights to be used in a next generation device. The table below presents transformation and restructuring costs recorded in cost of goods sold, research and development, selling, general and administrative expenses and interest and other expense in our statement of income and comprehensive income for the periods presented. The majority of expenses recorded as Transformation Costs in both the prior and current year relate to the acquisition and integration of Pall's transfusion medicine business, which was purchased for $535.1 million in August 2012. We anticipate that we will incur approximately $82.0 million in total restructuring and transformation expenses related to VCC initiatives and completion of whole blood integration activities in fiscal 2014 of which $72 million is payable in cash.

Transformation costs
 
Three Months Ended
 
Six Months Ended
(in thousands)
 
September 28, 2013
 
September 29,
2012
 
September 28, 2013
 
September 29,
2012
Integration and other costs
 
$
10,868

 
$
22,193

 
$
20,083

 
$
27,826

Accelerated depreciation
 
442

 

 
1,285

 

Asset disposal
 
760

 

 
760

 

Total
 
$
12,070

 
$
22,193

 
$
22,128

 
$
27,826



Restructuring costs
 
Three Months Ended
 
Six Months Ended
(in thousands)
 
September 28, 2013
 
September 29,
2012
 
September 28, 2013
 
September 29,
2012
Severance and other employee costs
 
$
2,606

 
$
1,379

 
$
22,841

 
$
2,070

Other costs
 
2,676

 
95

 
5,317

 
209

Accelerated depreciation
 
934

 

 
1,188

 

Asset disposal
 
586

 

 
915

 

Total
 
$
6,802

 
$
1,474

 
$
30,261

 
$
2,279

 
 
 
 
 
 
 
 
 
Total restructuring and transformation
 
$
18,872

 
$
23,667

 
$
52,389

 
$
30,105