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Restructuring Accruals
12 Months Ended
Dec. 31, 2011
Restructuring Accruals  
Restructuring Accruals

15. Restructuring Accruals

        Beginning in 2007, the Company commenced a strategic review of its global profitability and manufacturing footprint. The Company concluded its global review in 2010 and recorded total cumulative charges of $402 million. The related curtailment of plant capacity and realignment of selected operations has resulted in an overall reduction in the Company's workforce of approximately 3,250 jobs during the period. Amounts recorded by the Company do not include any future gains that may be realized upon the ultimate sale or disposition of closed facilities.

        The Company is currently implementing a restructuring plan in its Asia Pacific segment, primarily related to aligning its supply base with lower demand in Australia and other actions in China. As part of this plan, the Company recorded charges of $37 million for employee costs and asset impairments in 2011 as it closed a furnace in Australia and plans to close an additional furnace in early 2012. Further restructuring activities in Australia will depend on 2012 supply and demand trends and the outcome of contract negotiations. The Company also recorded charges of $8 million in 2011 for employee costs related to a plant closing in China, driven by the urban encroachment around this plant and the decision to relocate the existing business to other facilities in China.

        The Company continually reviews its manufacturing footprint and may close various operations due to plant efficiencies, integration of acquisitions, and other market factors. These restructuring actions taken by the Company are not related to the strategic review of manufacturing operations or the Asia Pacific restructuring plan discussed above. As part of this continuing review of its manufacturing footprint, the Company recorded charges of $24 million for employee costs and asset impairments related to a decision to close a furnace in Europe. In addition, the Company recorded $13 million of restructuring charges in 2011 related to headcount reductions, primarily in Europe and South America, and $12 million for an asset impairment related to a previously closed facility in Europe.

        The Company acquired VDL in 2011 (see Note 21). As part of this acquisition, the Company assumed the severance liability of VDL related to a headcount reduction program initiated prior to the acquisition.

        Selected information related to the restructuring accruals is as follows:

 
  Strategic Footprint Review    
   
   
 
 
  Employee
Costs
  Other   Total   Asia Pacific   Other
Actions
  Total  

Balance at January 1, 2009

  $ 47   $ 17   $ 64   $   $ 27   $ 91  

2009 charges

    110     97     207                 207  

Write-down of assets to net realizable value

          (79 )   (79 )               (79 )

Net cash paid, principally severance and related benefits

    (57 )   (8 )   (65 )               (65 )

Other, including foreign exchange translation

    (7 )   (1 )   (8 )               (8 )
                           

Balance at December 31, 2009

    93     26     119         27     146  

2010 charges

    (4 )   17     13                 13  

Write-down of assets to net realizable value

          (3 )   (3 )               (3 )

Net cash paid, principally severance and related benefits

    (47 )   (14 )   (61 )               (61 )

Other, including foreign exchange translation

    (15 )   (1 )   (16 )               (16 )
                           

Balance at December 31, 2010

    27     25     52         27     79  

2011 charges

    (5 )   (1 )   (6 )   46     55     95  

Write-down of assets to net realizable value

          (1 )   (1 )   (8 )   (31 )   (40 )

Net cash paid, principally severance and related benefits

    (5 )   (4 )   (9 )   (21 )   (9 )   (39 )

Acquisition

                            11     11  

Other, including foreign exchange translation

    1           1           (4 )   (3 )
                           

Balance at December 31, 2011

  $ 18   $ 19   $ 37   $ 17   $ 49   $ 103  
                           

        The Company's decisions to curtail selected production capacity have resulted in write downs of certain long-lived assets to the extent their carrying amounts exceeded fair value or fair value less cost to sell. The Company classified the significant assumptions used to determine the fair value of the impaired assets, which was not material, as Level 3 in the fair value hierarchy as set forth in the general accounting principles for fair value measurements.

        The Company also recorded liabilities for certain employee separation costs to be paid under contractual arrangements and other exit costs.