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Plant Consolidations
9 Months Ended
Sep. 30, 2015
Plant Consolidations  
Plant Consolidations

 

(11)Plant Consolidations

 

Restructuring Costs

 

On March 18, 2015, the Company committed to move forward with a plan to cease operations at its Raritan, New Jersey, plant and consolidate operations into its Newburyport, Massachusetts, facility and other UFP facilities. The Company’s decision was in response to a continued decline in business at the Raritan facility and the recent purchase of the 137,000-square-foot facility in Newburyport. The Company expects the activities related to this consolidation to be completed on or before December 31, 2015.

 

The Company will also be relocating all operations in its Haverhill, Massachusetts, and Byfield, Massachusetts facilities and certain operations in its Georgetown, Massachusetts facility to Newburyport.  The Company expects the Haverhill and Byfield relocations to be complete by December 31, 2015 and the Georgetown relocation to be complete by March 31, 2016.

 

The Company expects to incur approximately $2.1 million in one-time expenses in connection with these consolidations. Included in this amount are approximately $200,000 of accrued expenses the Company expects to incur relating to employee severance payments and relocation costs, approximately $1.5 million in moving expenses and expenses associated with vacating the Raritan, Haverhill and Byfield properties, and approximately $360,000 in accrued lease termination costs. Total cash charges are estimated at $2.0 million. The Company expects annual cost savings of approximately $1.0 million as a result of these consolidations.

 

 

The company recorded the following restructuring costs associated with the above noted consolidations for the three- and nine-month periods ended September 30, 2015 (in thousands):

 

Massachusetts Restructuring Costs

 

Three Months Ended
September 30,
2015

 

Nine Months Ended
September 30,
2015

 

Employee severance payments

 

$

204 

 

$

204 

 

Relocation costs

 

286 

 

310 

 

Lease termination costs

 

361 

 

361 

 

 

 

 

 

 

 

Total

 

$

851 

 

$

875 

 

 

On July 16, 2014, the Company committed to move forward with a plan to cease operations at its Costa Mesa, California, plant and consolidate operations into its Rancho Dominguez, California, facility and other UFP facilities. The Company’s decision was in response to the December 31, 2014 expiration of the lease on the Costa Mesa facility as well as the close proximity of the two properties. This consolidation was completed during the first quarter of 2015.  The Company recorded the following restructuring costs associated with the California plant consolidation for the three- and nine-month periods ended September 30, 2015 and 2014 (in thousands):

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

September 30,

 

September 30,

 

California Restructuring Costs

 

2015

 

2014

 

2015

 

2014

 

 

 

 

 

 

 

 

 

 

 

Employee severance payments

 

$

 

$

 

$

18 

 

$

 

Relocation costs

 

 

62 

 

66 

 

62 

 

Total

 

$

 

$

62 

 

$

84 

 

$

62 

 

 

On January 7, 2014, the Company committed to move forward with a plan to cease operations at its Glendale Heights, Illinois, plant and consolidate operations into its Grand Rapids, Michigan, facility. The Company’s decision was in response to a pending significant increase in lease cost, declining sales at the Illinois facility, and significant anticipated savings as a result of the consolidation. The consolidation into the Michigan facility was completed during the third quarter of 2014.  The company recorded the following restructuring costs associated with the Michigan plant consolidation for the three- and nine-month periods ended September 30, 2014 (in thousands):

 

Michigan Restructuring Costs

 

Three Months Ended
September 30,
2014

 

Nine Months Ended
September 30,
2014

 

 

 

 

 

 

 

Employee severance payments

 

$

212 

 

$

237 

 

Relocation costs

 

241 

 

356 

 

Workforce training costs

 

249 

 

362 

 

Grand Rapids plant infrastructure costs

 

 

79 

 

 

 

 

 

 

 

Total

 

$

710 

 

$

1,034