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Note 19 - Plant Consolidation | 12 Months Ended
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Dec. 31, 2016
Notes to Financial Statements |
Plant Consolidation Disclosure [Text Block] |
| (19) | Plant Consolidation
On March 18, 2015, the Company committed to move forward with a plan to cease operations at its Raritan, New Jersey, plant and consolidate operations into its Newburyport, Massachusetts, facility and other UFP facilities. The Company’s decision was in response to a continued decline in business at the Raritan facility and the recent purchase of the 137,000 -square-foot facility in Newburyport. The activities related to this consolidation are complete. The Company also relocated all operations in its Haverhill, Massachusetts, and Byfield, Massachusetts facilities and plans to relocate certain operations in its Georgetown, Massachusetts facility to Newburyport. The Haverhill and Byfield relocations were complete at December 31, 2015 and the Georgetown relocation is substantially complete. The Company has incurred approximately $2.1 million in one -time expenses in connection with the Massachusetts consolidations. Included in this amount are approximately $180,000 relating to employee severance payments and relocation costs, approximately $1.5 million in moving expenses and expenses associated with vacating the Raritan, Haverhill and Byfield properties, and approximately $360,000 in lease termination costs. Total cash charges were approximately $2.0 million. The Company expects annual cost savings of approximately $1.0 million as a result of these consolidations. On July 16, 2014, the Company committed to move forward with a plan to cease operations at its Costa Mesa, California, plant and consolidate operations into its Rancho Dominguez, California, facility and other UFP facilities. The Company’s decision was in response to the December 31, 2014, expiration of the lease on the Costa Mesa facility as well as the close proximity of the two properties. The California consolidation was complete at December 31, 2015. The Company has recorded the following restructuring costs associated with the consolidations discussed above for the fiscal years ended December 31, 2016 and 2015 (in thousands):
|  | 2016 |  | 2015 |  | 2014
Restructuring Costs |  | MA |  | MA |  | CA |  | Total |  | MI |  | CA |  | Total
Employee severance |  | $ | - |  |  | $ | 178 |  |  | $ | 18 |  |  | $ | 196 |  |  | $ | 237 |  |  | $ | 10 |  |  | $ | 247 |
Relocation |  |  | 420 |  |  |  | 1,138 |  |  |  | 66 |  |  |  | 1,204 |  |  |  | 356 |  |  |  | 501 |  |  |  | 857 |
Lease termination |  |  | - |  |  |  | 356 |  |  |  | - |  |  |  | 356 |  |  |  | - |  |  |  | - |  |  |  | - |
Workforce training |  |  | - |  |  |  | - |  |  |  | - |  |  |  | - |  |  |  | 373 |  |  |  | - |  |  |  | 373 |
Plant infrastructure |  |  | - |  |  |  | - |  |  |  | - |  |  |  | - |  |  |  | 79 |  |  |  | - |  |  |  | 79 |
|  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  |  | - |
Total restructuring costs |  | $ | 420 |  |  | $ | 1,672 |  |  | $ | 84 |  |  | $ | 1,756 |  |  | $ | 1,045 |  |  | $ | 511 |  |  | $ | 1,556 |
The 2016 costs were reclassified in the Consolidated Statement of Income as “Restructuring Costs” from Cost of Sales. The 2015 costs were reclassified in the Consolidated Statement of Income as “Restructuring Costs” as follows: $1,669,000 from Cost of Sales, $36,000 from Selling, General and Administrative expenses and $51,000 from Gain on sales of property, plant and equipment. The 2014 costs were reclassified in the Consolidated Statement of Income as “Restructuring Costs” as follows: $1,385,000 from Cost of Sales, $82,000 from Selling, General and Administrative expenses and $89,000 from Gain on sales of property, plant and equipment.

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