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Significant Accounting Policies (Policies)
12 Months Ended
Jan. 01, 2017
Accounting Policies [Abstract]  
Consolidation, Policy [Policy Text Block]
Principles of Consolidation
 
The consolidated financial statements include the accounts of the Company and its subsidiaries. All of our subsidiaries are wholly-owned, and we are not a party to any joint venture, partnership or other variable interest entity that would potentially qualify for consolidation. All material intercompany accounts and transactions are eliminated. Investments in which the Company does not have the ability to exercise significant influence are carried at fair value. The Company monitors investments for other than temporary declines in value and makes reductions in carrying values when appropriate. As of
January
1,
2017
and
January
3,
2016,
the Company did not hold significant investments of this nature.
Use of Estimates, Policy [Policy Text Block]
Use of Estimates
 
The preparation of financial statements in conformity with accounting principles generally accepted in the U.S. requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting periods. Examples include provisions for returns, bad debts, product claims reserves, rebates, inventory obsolescence and the length of product life cycles, accruals associated with restructuring activities, income tax exposures and valuation allowances, environmental liabilities, and the carrying value of goodwill and property and equipment. Actual results could vary from these estimates.
Revenue Recognition, Policy [Policy Text Block]
Revenue Recognition
 
Revenue is recognized when the following criteria are met: persuasive evidence of an agreement exists, delivery has occurred or services have been rendered, price to the buyer is fixed and determinable, and collectability is reasonably assured. Delivery is not considered to have occurred until the customer takes title and assumes the risks and rewards of ownership, which is generally on the date of shipment. Provisions for discounts, sales returns and allowances are estimated using historical experience, current economic trends, and the Company’s quality performance. The related provision is recorded as a reduction of sales and cost of sales in the same period that the revenue is recognized. Material differences
may
result in the amount and timing of net sales for any period if management makes different judgments or uses different estimates.
 
Shipping and handling fees billed to customers are classified in net sales in the consolidated statements of operations. Shipping and handling costs incurred are classified in cost of sales in the consolidated statements of operations.
Research, Development, and Computer Software, Policy [Policy Text Block]
Research and Development
 
Research and development costs are expensed as incurred and are included in the selling, general and administrative expense caption in the consolidated statements of operations. Research and development expense was
$14.3
million,
$14.5
million and
$13.9
million for the years
2016,
2015
and
2014,
respectively.
Cash and Cash Equivalents, Policy [Policy Text Block]
Cash, Cash Equivalents and Short-Term Investments
 
Highly liquid investments with insignificant interest rate risk and with original maturities of
three
months or less are classified as cash and cash equivalents. Investments with maturities greater than
three
months and less than
one
year are classified as short-term investments. The Company did
not
hold any significant amounts of cash equivalents and short-term investments at
January
1,
2017
and
January
3,
2016.
 
Cash payments for interest amounted to approximately
$5.5
million,
$4.8
million and
$21.0
million for the years
2016,
2015,
and
2014,
respectively. Income tax payments amounted to approximately
$12.8
million,
$7.2
million and
$7.5
million for the years
2016,
2015
and
2014,
respectively. During the years
2016,
2015
and
2014,
the Company received income tax refunds of
$0.2
million,
$3.1
million and
$5.0
million, respectively.
Inventory, Policy [Policy Text Block]
Inventories
 
Inventories are carried at the lower of cost (standards approximating the
first
-in,
first
-out method) or market. Costs included in inventories are based on invoiced costs and/or production costs, as applicable. Included in production costs are material, direct labor and allocated overhead.
The Company writes down inventories for the difference between the carrying value of the inventories and their estimated net realizable value. If actual market conditions are less favorable than those projected by management, additional write-downs
may
be required.
 
Management estimates its reserves for inventory obsolescence by continuously examining its inventories to determine if there are indicators that carrying values exceed net realizable values. Experience has shown that significant indicators that could require the need for additional inventory write-downs are the age of the inventory, the length of its product life cycles, anticipated demand for the Company’s products, and current economic conditions. While management believes that adequate write-downs for inventory obsolescence have been made in the consolidated financial statements, consumer tastes and preferences will continue to change and the Company could experience additional inventory write-downs in the future.
Accrued Sales Rebates [Policy Text Block]
Rebates
 
The Company has agreements to receive cash consideration from certain of its vendors, including rebates and cooperative marketing reimbursements. The amounts received from its vendors are generally presumed to be a reduction of the prices the Company pays for their products and, therefore, such amounts are reflected as either a reduction of cost of sales in the accompanying consolidated statements of operations, or, if the product inventory is still on hand at the reporting date, it is reflected as a reduction of “Inventories” on the accompanying consolidated balance sheets. Vendor rebates are typically dependent upon reaching minimum purchase thresholds. The Company evaluates the likelihood of reaching purchase thresholds using past experience and current year forecasts. When rebates can be reasonably estimated and receipt becomes probable, the Company records a portion of the rebate as the Company makes progress towards the purchase threshold.
 
When the Company receives direct reimbursements for costs incurred in marketing the vendor’s product or service, the amount received is recorded as an offset to selling, general and administrative expenses in the accompanying consolidated statements of operations.
Discontinued Operations, Policy [Policy Text Block]
Assets and Liabilities of Businesses Held for Sale
 
The Company considers businesses to be held for sale when the Board or management, having the relevant authority to do so, approves and commits to a formal plan to actively market a business for sale and the sale is considered probable. Upon designation as held for sale, the carrying value of the assets of the business are recorded at the lower of their carrying value or their estimated fair value, less costs to sell. The Company ceases to record depreciation expense at that time.
Property, Plant and Equipment, Policy [Policy Text Block]
Property and Equipment and Long-Lived Assets
 
Property and equipment are carried at cost. Depreciation is computed using the straight-line method over the following estimated useful lives: buildings and improvements –
ten
to
forty
years; and furniture and equipment –
three
to
twelve
years. Interest costs for the construction/development of certain long-term assets are capitalized and amortized over the related assets’ estimated useful lives. The Company capitalized net interest costs on qualifying expenditures of approximately
$0.5
million,
$0.3
million and
$0.8
million for the fiscal years
2016,
2015
and
2014,
respectively. Depreciation expense amounted to approximately
$30.1
million,
$30.4
million and
$30.3
million for the years
2016,
2015
and
2014,
respectively.
 
Long-lived assets are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount
may
not be recoverable. If the sum of the expected future undiscounted cash flow is less than the carrying amount of the asset, a loss is recognized for the difference between the fair value and carrying value of the asset. Repair and maintenance costs are charged to operating expense as incurred.
Goodwill and Intangible Assets, Policy [Policy Text Block]
Goodwill and Other Intangible Assets
 
Goodwill is the excess of the purchase price over the fair value of net assets acquired in business combinations accounted for as acquisitions. Accumulated amortization amounted to approximately
$77.3
million at both
January
1,
2017
and
January
3,
2016,
and cumulative impairment losses recognized were
$212.6
 million as of both
January
1,
2017
and
January
3,
2016.
 
As of
January
1,
2017
and
January
3,
2016,
the net carrying amount of goodwill was
$61.2
million and
$63.9
million, respectively. Other intangible assets were
$0.9
million and
$4.8
million as of
January
1,
2017
and
January
3,
2016,
respectively. Amortization expense related to intangible assets during the years
2016,
2015
and
2014
was
$0.5
million,
$0.3
million and
$0.3
million, respectively
 
The Company capitalizes patent defense costs when it determines that a successful defense is probable. Any patent defense costs are amortized over the remaining useful life of the patent. During
2016
the company determined that approximately
$3.4
million of patent defense costs related to our
TacTiles®
carpet tile installation system should be impaired as a successful defense was deemed no longer probable. This impairment is included in “Restructuring and Asset Impairment Charges” in our consolidated statement of operations.
 
During the
fourth
quarters of
2016,
2015
and
2014,
as of the last day of the
third
quarter of each year, the Company performed the annual goodwill impairment test required by applicable accounting standards. The Company performs this test at the reporting unit level, which is
one
level below the segment level for the Modular Carpet segment. In effecting the impairment testing, the Company prepared valuations of reporting units on both a market comparable methodology and an income methodology in accordance with the applicable standards, and those valuations were compared with the respective book values of the reporting units to determine whether any goodwill impairment existed. In preparing the valuations, past, present and future expectations of performance were considered. The annual testing indicated
no
potential of goodwill impairment in any of the years presented.
 
Each of the Company’s reporting units maintained fair values in excess of their respective carrying values as of the measurement date, and therefore no impairment was indicated during the impairment testing. As of
January
1,
2017,
if the Company’s estimates of the fair values of its reporting units which carry a goodwill balance were
10%
lower, the Company still believes no goodwill impairment would have existed.
 
The changes in the carrying amounts of goodwill for the year ended
January
1,
2017
are as follows:
 
BALANCE
JANUARY 3,
2016 
   
ACQUISITIONS
   
IMPAIRMENT
   
FOREIGN CURRENCY TRANSLATION
   
BALANCE
JANUARY 1,
2017
 
(in thousands)
 
$ 63,890     $
0
    $
0
    $
(2,672
)   $
61,218
 
Standard Product Warranty, Policy [Policy Text Block]
Product Warranties
 
The Company typically provides limited warranties with respect to certain attributes of its carpet products (for example, warranties regarding excessive surface wear, edge ravel and static electricity) for periods ranging from
ten
to
twenty
years, depending on the particular carpet product and the environment in which it is to be installed. The Company typically warrants that services performed will be free from defects in workmanship for a period of
one
year following completion. In the event of a breach of warranty, the remedy typically is limited to repair of the problem or replacement of the affected product.
 
The Company records a provision related to warranty costs based on historical experience and periodically adjusts these provisions to reflect changes in actual experience. Warranty and sales allowance reserves amounted to
$5.5
million and
$4.8
million as of
January
1,
2017
and
January
3,
2016,
respectively, and are included in “Accrued Expenses” in the accompanying consolidated balance sheets.
Income Tax, Policy [Policy Text Block]
Taxes on Income
 
The Company accounts for income taxes under an asset and liability approach that requires the recognition of deferred tax assets and liabilities for the expected future tax consequences of events that have been recognized in the Company’s financial statements or tax returns. In estimating future tax consequences, the Company generally considers all expected future events other than enactments of changes in tax laws or rates. The effect on deferred tax assets and liabilities of a change in tax rates will be recognized as income or expense in the period that includes the enactment date.
 
The Company records a valuation allowance to reduce its deferred tax assets when it is more likely than not that some portion or all of the deferred tax assets will expire before realization of the benefit or that future deductibility is not probable. The ultimate realization of the deferred tax assets depends on the ability to generate sufficient taxable income of the appropriate character in the future. This requires us to use estimates and make assumptions regarding significant future events such as the taxability of entities operating in the various taxing jurisdictions. 
 
The Company does not record taxes collected from customers and remitted to governmental authorities on a gross basis.
 
For uncertain tax positions, the Company applies the provisions of relevant authoritative guidance, which requires application of a “more likely than not” threshold to the recognition and derecognition of tax positions. The Company’s ongoing assessments of the more likely than not outcomes of tax authority examinations and related tax positions require significant judgment and can increase or decrease the Company’s effective tax rate as well as impact operating results. For further information, see the Note
13
entitled “Taxes on Income.”
Fair Value Measurement, Policy [Policy Text Block]
Fair Values of Financial Instruments
 
Fair values of cash and cash equivalents and short-term debt approximate cost due to the short period of time to maturity. Fair values of debt are based on quoted market prices or pricing models using current market rates.
Foreign Currency Transactions and Translations Policy [Policy Text Block]
Translation of Foreign Currencies
 
The financial position and results of operations of the Company’s foreign subsidiaries are measured generally using local currencies as the functional currency. Assets and liabilities of these subsidiaries are translated into U.S. dollars at the exchange rate in effect at each year-end. Income and expense items are translated at average exchange rates for the year. The resulting translation adjustments are recorded in the foreign currency translation adjustment account. In the event of a divestiture of a foreign subsidiary, the related foreign currency translation results are reversed from equity to income. Foreign currency exchange gains and losses are included in net income (loss). Foreign exchange translation losses were
$19.0
million,
$32.6
million and
$28.4
million for the years
2016,
2015
and
2014,
respectively.
Earnings Per Share, Policy [Policy Text Block]
Income (Loss) Per Share
 
Basic income (loss) per share is computed based on the average number of common shares outstanding. Diluted income (loss) per share reflects the increase in average common shares outstanding that would result from the assumed exercise of outstanding stock options, calculated using the treasury stock method.
Share-based Compensation, Option and Incentive Plans Policy [Policy Text Block]
Stock-Based Compensation
 
As of fiscal year
2016,
the Company has stock-based employee compensation plans, which are described more fully in Note
10
entitled “Shareholders’ Equity”.
 
The fair value of each stock option grant is estimated on the date of grant using the Black-Scholes option pricing model. However, there were
no
stock options granted in
2016,
2015
or
2014.
 
The Company recognizes expense related to its restricted stock and performance share grants based on the grant date fair value of the stock issued, as determined by its market price at date of grant.
Derivatives, Policy [Policy Text Block]
Derivative Financial Instruments
 
Accounting standards require a company to recognize all derivatives on the balance sheet at fair value. Derivatives that do not meet the criteria of an accounting hedge must be adjusted to fair value through income. If the derivative is a fair value hedge, changes in the fair value of the hedged assets, liabilities or firm commitments are recognized through earnings. If the derivative is a cash flow hedge, the effective portion of changes in the fair value of the derivative are recognized in other comprehensive income until the hedged item is recognized in earnings. The ineffective portion of a derivative’s change in fair value is immediately recognized in earnings. As of
January
1,
2017
and
January
3,
2016,
the Company was not party to any significant derivative instruments.
Pension and Other Postretirement Plans, Policy [Policy Text Block]
Pension Benefits
 
Net pension expense recorded is based on, among other things, assumptions about the discount rate, estimated return on plan assets and salary increases. While the Company believes these assumptions are reasonable, changes in these and other factors and differences between actual and assumed changes in the present value of liabilities or assets of the Company’s plans above certain thresholds could cause net annual expense to increase or decrease materially from year to year. The actuarial assumptions used in the Company’s salary continuation plan and foreign defined benefit plans reporting are reviewed periodically and compared with external benchmarks to ensure that they appropriately account for our future pension benefit obligation. The expected long-term rate of return on plan assets assumption is based on weighted average expected returns for each asset class. Expected returns reflect a combination of historical performance analysis and the forward-looking views of the financial markets, and include input from actuaries, investment service firms and investment managers.
Environmental Costs, Policy [Policy Text Block]
Environmental Remediation
 
The Company provides for remediation costs and penalties when the responsibility to remediate is probable and the amount of associated costs is reasonably determinable. Remediation liabilities are accrued based on estimates of known environmental exposures and are discounted in certain instances. The Company regularly monitors the progress of environmental remediation. Should studies indicate that the cost of remediation is to be more than previously estimated, an additional accrual would be recorded in the period in which such determination is made. As of
January
1,
2017
and
January
3,
2016,
no
significant amounts were provided for remediation liabilities.
Receivables, Policy [Policy Text Block]
Allowances for Doubtful Accounts
 
The Company maintains allowances for doubtful accounts for estimated losses resulting from the inability of customers to make required payments. Estimating this amount requires the Company to analyze the financial strengths of its customers. If the financial condition of the Company’s customers were to deteriorate, resulting in an impairment of their ability to make payments, additional allowances
may
be required. By its nature, such an estimate is highly subjective, and it is possible that the amount of accounts receivable that the Company is unable to collect
may
be different than the amount initially estimated. The Company’s allowance for doubtful accounts on
January
1,
2017
and
January
3,
2016,
was
$3.8
million and
$4.5
million, respectively.
Reclassification, Policy [Policy Text Block]
Reclassifications
 
Certain prior period amounts have been reclassified to conform to current year financial statement presentation. These reclassifications had no effect on reported income, comprehensive income, cash flows, total assets or shareholders’ equity as previously reported.
Fiscal Period, Policy [Policy Text Block]
Fiscal Year
 
The Company’s fiscal year is the
52
or
53
week period ending on the Sunday nearest
December
31.
All references herein to
“2016,”
“2015,”
and
“2014,”
mean the fiscal years ended
January
1,
2017,
January
3,
2016
and
December
28,
2014,
respectively. Fiscal year
2015
was comprised of
53
weeks, while fiscal years
2016
and
2014
were each comprised of
52
weeks.