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Manufacturing Consolidation Project and Tax Strategy
6 Months Ended
Jul. 04, 2014
Manufacturing Consolidation Project and Tax Strategy Disclosure [Abstract]  
Manufacturing Consolidation Project and Tax Strategy Disclosure [Text Block]
Note 13 — Manufacturing Consolidation Project and Tax Strategy
 
From fiscal 2011 through June 2014, the Company has devoted significant resources to two initiatives: a project to consolidate global manufacturing and development of a strategy to optimize its global organization for tax purposes. The goal of these initiatives is to further improve upon gross profit margin by streamlining operations, thereby reducing costs and  increasing profits in the U.S., to enable the Company to utilize its approximately $122 million in net operating loss carryforwards and at the same time, reduce income taxes in foreign jurisdictions where it pays tax. STAAR had manufactured its products in four facilities worldwide (Monrovia, Ca., Aliso Viejo, Ca., Nidau, Switzerland, and Ichikawa City, Japan). As of June 2014, all international production has been consolidated into the Monrovia site. Aliso Viejo is expected to integrate into Monrovia in the middle of 2015.
 
The Company has invested approximately $6.3 million since inception of these initiatives, including $334,000 incurred during the six months ended July 4, 2014, and future expenses, if any, are not expected to be material. These consolidation expenses are included in the other general and administrative expenses in the consolidated statements of operations.  Expenditures to date have largely consisted of severance, employee costs, professional fees to advisors and consultants.
 
A summary of the activity for these initiatives is presented below for the six-month  period ended July 4, 2014 (in thousands):
 
 
 
Termination Benefits
 
Other 
Associated Costs
 
Total
 
Liability at January 3, 2014
 
$
731
 
$
28
 
$
759
 
Costs incurred and charged to expense
 
 
212
 
 
122
 
 
334
 
Cash payments
 
 
(593)
 
 
(150)
 
 
(743)
 
Liability at July 4, 2014
 
$
350
 
$
 
$
350