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Provisions
12 Months Ended
Dec. 31, 2018
Provisions [abstract]  
Provisions

15.  Provisions

Provisions comprise the following at December 31:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    

2018

    

2017

 

 

Non- Current

    

Current

    

Total

    

Non- Current

    

Current

    

Total

 

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

Provision for pensions

 

52,529

 

197

 

52,726

 

59,195

 

 —

 

59,195

Environmental provision

 

2,880

 

331

 

3,211

 

3,121

 

346

 

3,467

Provisions for litigation

 

 —

 

2,399

 

2,399

 

 —

 

11,732

 

11,732

Provisions for third-party liability

 

7,270

 

 —

 

7,270

 

7,639

 

 —

 

7,639

Provisions for C02 emissions allowances

 

2,859

 

25,111

 

27,970

 

 —

 

7,281

 

7,281

Other provisions

 

10,249

 

12,532

 

22,781

 

12,442

 

13,736

 

26,178

Total

 

75,787

 

40,570

 

116,357

 

82,397

 

33,095

 

115,492

 

The changes in the various line items of provisions in 2018 and 2017 were as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    

 

    

 

    

Provisions for

    

Provisions for

 

Provisions for

    

 

    

 

 

 

Provision for

 

Environmental

 

Litigation

 

 Third

 

CO2 Emissions

 

Other 

 

 

 

 

Pensions

 

Provision

 

 in Progress

 

Party Liability

 

Allowances

 

Provisions

 

Total

 

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

Balance at January 1, 2017

 

60,876

 

3,083

 

 —

 

5,835

 

5,512

 

26,278

 

101,584

Charges for the year

 

5,082

 

133

 

10,807

 

2,451

 

6,946

 

1,494

 

26,913

Provisions reversed with a credit to income

 

(1,321)

 

 —

 

(237)

 

(181)

 

 —

 

(545)

 

(2,284)

Amounts used

 

(2,304)

 

(93)

 

 —

 

 —

 

(5,907)

 

(2,911)

 

(11,215)

Provision against equity

 

(4,511)

 

 —

 

 —

 

 —

 

 —

 

 —

 

(4,511)

Transfers from/(to) other accounts

 

 —

 

 —

 

931

 

(12)

 

 —

 

(612)

 

307

Exchange differences and others

 

1,373

 

344

 

231

 

(454)

 

730

 

1,009

 

3,233

Transfer from liabilities associated with assets held for sale (see Note 29)

 

 —

 

 —

 

 —

 

 —

 

 —

 

1,465

 

1,465

Balance at December 31, 2017

 

59,195

 

3,467

 

11,732

 

7,639

 

7,281

 

26,178

 

115,492

Charges for the year

 

4,611

 

103

 

392

 

229

 

26,348

 

2,483

 

34,166

Provisions reversed with a credit to income

 

(36)

 

 —

 

 —

 

(9)

 

 —

 

(1,524)

 

(1,569)

Amounts used

 

(2,076)

 

 —

 

(9,595)

 

(239)

 

(5,470)

 

(3,039)

 

(20,419)

Provision against equity

 

(3,568)

 

 —

 

 —

 

 —

 

 —

 

 —

 

(3,568)

Transfers from/(to) other accounts

 

277

 

 —

 

 —

 

 —

 

 —

 

 —

 

277

Exchange differences and others

 

(5,677)

 

(359)

 

(130)

 

(350)

 

(189)

 

(2,035)

 

(8,740)

Additions from business combinations (see Note 5)

 

 —

 

 —

 

 —

 

 —

 

 —

 

735

 

735

Disposals from business divestitures

 

 —

 

 —

 

 —

 

 —

 

 —

 

(17)

 

(17)

Balance at December 31, 2018

 

52,726

 

3,211

 

2,399

 

7,270

 

27,970

 

22,781

 

116,357

 

The main provisions relating to employee obligations are as follows:

France

These relate to various obligations assumed by FerroPem, S.A.S. with various groups of employees relate to long-service benefits, medical insurance supplements and retirement obligations, all of which are defined benefit obligations, whose changes in 2018 and 2017 were as follows:

 

 

 

 

 

 

    

2018

    

2017

 

 

US$'000

 

US$'000

Obligations at the beginning of year

 

29,768

 

29,733

Current service cost

 

1,678

 

1,834

Borrowing costs

 

470

 

383

Actuarial differences

 

(700)

 

(4,570)

Benefits paid

 

(1,818)

 

(1,471)

Exchange differences

 

(1,349)

 

3,859

Obligations at the end of year

 

28,049

 

29,768

 

At December 31, 2018 and 2017, the effect of a 1% change in the cost of this provision would have resulted in a change to the provision of approximately $3,664 thousand and $3,970 thousand, respectively.

The following table reflects the gross benefit payments that are expected to be paid for the benefit plans for the year ended December 31, 2018:

 

 

 

 

    

2018

 

 

US$'000

2019

 

1,597

2020

 

977

2021

 

1,179

2022

 

1,329

2023

 

2,007

Years 2024-2028

 

8,628

 

The subsidiary recognized provisions in this connection based on an actuarial study performed by an independent expert.

South Africa

Defined benefit plans relate to Retirement medical aid obligations and Retirement benefits. Actuarial valuations are performed periodically by independent third parties and in the actuary’s opinion the fund was in a sound financial position. The valuation was based upon the amounts as per the latest valuation report received from third party experts.

Retirement medical aid obligations

The Company provides post-retirement benefits by way of medical aid contributions for employees and dependents.

Retirement benefits

It is the policy of the Company to provide retirement benefits to all its employees and therefore membership of the retirement fund is compulsory. The Company has both defined contribution and defined benefit plans. The pension fund obligation is recognized in current provisions as the Company will contribute the difference to the plan assets within the next 12 months.

In this regard, the changes of this provision in 2018 and 2017 were as follows:

 

 

 

 

 

 

    

2018

    

2017

 

 

US$'000

 

US$'000

Obligations at beginning of year

 

7,872

 

8,760

Current service cost

 

139

 

310

Borrowing costs

 

740

 

932

Actuarial differences

 

(2,000)

 

(2,226)

Benefits paid

 

(226)

 

(740)

Exchange differences

 

(1,096)

 

836

Obligations at end of year

 

5,429

 

7,872

 

At December 31, 2018 and 2017, the effect of a 1% change in the cost of the medical aid would have resulted in a change to the provision of approximately $216 thousand and $297 thousand, respectively.

The breakdown, in percentage, of the plan assets are as follows:

 

 

 

 

 

 

 

    

2018

    

2017

 

Cash

 

1.72

%  

47.45

%

Equity

 

47.42

%  

24.79

%

Bond

 

13.62

%  

7.66

%

Property

 

2.67

%  

1.41

%

International

 

30.27

%  

15.74

%

Others

 

4.30

%  

2.95

%

Total

 

100.00

%  

100.00

%

 

As of December 31, 2018 and 2017 the Plan assets amounted to $1,906 thousand and $2,248 thousand, respectively. Changes in the fair value of plan assets linked to the defined benefit plans in South Africa were as set forth in the following table:

 

 

 

 

 

 

    

2018

    

2017

 

 

US$'000

 

US$'000

Fair value of plan assets at the beginning of the year

 

2,248

 

3,532

Interest income on assets

 

216

 

255

Benefits paid

 

(50)

 

(2,609)

Actuarial differences

 

(228)

 

270

Other

 

(280)

 

800

Fair value of plan assets at the end of the year

 

1,906

 

2,248

Actual return on assets

 

(11)

 

525

 

Venezuela

Benefit Plan

The company FerroVen has pension obligations to all of its employees who, once reaching retirement age, have accumulated at least 15 years of service to the company and receive a Venezuelan Social Security Institute (IVSS) pension. In addition to the pension paid by the IVSS, 80% of the basic salary accrued when the pension benefit is awarded is guaranteed and paid by means of a lifelong monthly pension.

The most recent of the present value of the defined benefit obligation actuarial valuation was determined at December 31, 2018 by independent actuaries. The present value of the obligation for defined benefit cost, the current service cost and past service cost were determined using the projected unit credit method.

In this regards, the changes of this provision in 2018 and 2017 were as follows:

 

 

 

 

 

 

    

2018

    

2017

 

 

US$'000

 

US$'000

Obligations at the beginning of year

 

1,883

 

2,955

Current service cost

 

775

 

158

Borrowing costs

 

 —

 

2,255

Benefits paid

 

(35)

 

(93)

Exchange differences

 

(2,089)

 

(3,392)

Obligations at the end of year

 

534

 

1,883

 

The summary of the main actuarial assumptions used to calculate the aforementioned obligations is as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

France

 

South Africa

 

Venezuela

 

 

    

2018

    

2017

    

2018

    

2017

    

2018

    

2017

 

Salary increase

 

1.60%-6.10%

 

1.60%-6.10%

 

7.2

%  

8.1

%  

400000

%  

207.25

%

Discount rate

 

2%

 

2%

 

9.9

%  

10.3

%  

520004

%  

219.54

%

Expected inflation rate

 

1.60%

 

1.60%

 

6.2

%  

7.10

%  

500000

%  

207

%

Mortality

 

TGH05/TGF05

 

TGH05/TGF05

 

SA 85-90 / PA (90)

 

SA 85-90 / PA (90)

 

UP94

 

UP94

 

Retirement age

 

65

 

65

 

63

 

63

 

64

 

63

 

 

North America

a. Defined Benefit Retirement and Post-retirement Plans

Globe Metallurgical Inc. (“GMI”) sponsors three non-contributory defined benefit pension plans covering certain employees, which were all frozen in 2003. Core Metals sponsors a non-contributory defined benefit pension plan covering certain employees, which was closed to new participants in April 2009.

Quebec Silicon Limited partnership (“QSLP”) sponsors a contributory defined benefit pension plan and postretirement benefit plan for certain employees, based on length of service and remuneration. Post-retirement benefits consist of a group insurance plan covering plan members for life insurance, disability, hospital, medical, and dental benefits. The contributory defined benefit pension plan was closed to new participants in December 2013. On December 27, 2013, the Communications, Energy and Paper Workers Union of Canada (“CEP”) ratified a new collective bargaining agreement, which resulted in a curtailment pertaining to the closure of the postretirement benefit plan for union employees retiring after January 31, 2016. The Company’s funding policy has been to contribute, as necessary, an amount in excess of the minimum requirements in order to achieve the Company’s long-term funding targets.

Benefit Obligations and Funded Status – The following provides a reconciliation of the benefit obligations, plan assets and funded status of the North American plans as of December 31, 2018 and 2017:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2018

 

2017

 

 

USA

 

Canada

 

USA

 

Canada

 

 

 

 

 

 

Post-

 

 

 

 

 

 

 

Post- 

 

 

 

  

Pension

  

Pension

  

 retirement

  

 

  

Pension

  

Pension

  

retirement

  

 

 

 

Plans

 

Plans

 

Plans

 

Total

 

Plans

 

Plans

 

Plans

 

Total

 

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

Benefit obligation

 

35,062

 

22,393

 

7,377

 

64,832

 

38,195

 

24,788

 

8,837

 

71,820

Fair value of plan assets

 

(29,038)

 

(17,076)

 

 —

 

(46,114)

 

(32,869)

 

(19,283)

 

 —

 

(52,152)

Provision for pensions

 

6,024

 

5,317

 

7,377

 

18,718

 

5,326

 

5,505

 

8,837

 

19,668

 

All North American pension and post-retirement plans are underfunded. At December 31, 2018 and 2017, the accumulated benefit obligation was $57,455 thousand and $62,983 thousand for the defined pension plan and $7,377 thousand and $8,837 thousand for the post-retirement plans, respectively.

The assumptions used to determine benefit obligations at December 31, 2018 and 2017 for the North American plans are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

North America – 2018

 

North America – 2017

 

 

 

USA

 

Canada

 

USA

 

Canada

 

 

    

Pension

    

Pension

    

Postretirement

    

Pension

    

Pension

    

Postretirement

 

 

 

Plan

 

Plan

 

Plan

 

Plan

 

Plan

 

Plan

 

Salary increase

 

N/A

 

2.75% - 3.00%

 

N/A

 

N/A

 

2.75% - 3.00%

 

N/A

 

Discount rate

 

4.00%

 

3.80%

 

3.90%

 

3.50%

 

3.60%

 

3.65%

 

Expected inflation rate

 

N/A

 

N/A

 

N/A

 

N/A

 

N/A

 

N/A

 

Mortality

 

SOA RP-2014 Blue Collar Mortality

 

CPM2014-Private

 

CPM2014-Private

 

SOA RP-2014 Total Dataset Mortality

 

CPM2014-Private

 

CPM2014-Private

 

Retirement age

 

65

 

62

 

62

 

65

 

62

 

62

 

 

The discount rate used in calculating the present value of our pension plan obligations is developed based on the BPS&M Pension Discount Curve for 2018 and 2017 and the Mercer Proprietary Yield Curve for 2018 and 2017. QSLP Pension and post-retirement benefit plans and the expected cash flows of the benefit payments.

The Company expects to make discretionary contributions of approximately $1,037 thousand to the defined benefit pension and post-retirement plans for the year ending December 31, 2019.

The following reflects the gross benefit payments that are expected to be paid in future years for the benefit plans for the year ended December 31:

 

 

 

 

 

 

    

 

    

Non-pension

 

 

 

 

Postretirement

 

 

Pension Plans  

 

Plans  

 

 

US$'000

 

US$'000

2019

 

3,175

 

197

2020

 

3,205

 

197

2021

 

3,241

 

203

2022

 

3,247

 

203

2023

 

3,311

 

222

Years 2024-2028

 

17,178

 

1,393

 

The accumulated non-pension postretirement benefit obligation has been determined by application of the provisions of the Company’s health care and life insurance plans including established maximums, relevant actuarial assumptions and health care cost trend rates projected at 5.3% for 2018 and decreasing to an ultimate rate of 4.0% in fiscal 2040. At December, 31 2018 and 2017, the effect of a 1% increase in health care cost trend rate on the non-pension postretirement benefit obligation is $1,535 thousand and $1,862 thousand, respectively. At December, 31 2018 and 2017 the effect of a 1% decrease in health care cost trend rate on the non-pension postretirement benefit obligation is ($1,194) thousand and ($1,442) thousand.

The changes to these obligations in the current year ended December 31, 2018 were as follows:

 

 

 

 

 

 

 

 

 

 

 

2018

 

    

USA

    

Canada

 

 

Pension

 

Pension

    

Post-retirement

    

 

 

 

Plans

 

Plans

 

Plans

 

Total

 

 

US$'000

 

US$'000

 

US$'000

 

US$'000

Obligations at the beginning of year

 

38,195

 

24,788

 

8,837

 

71,820

Service cost

 

185

 

123

 

334

 

642

Borrowing cost

 

1,300

 

816

 

297

 

2,413

Actuarial differences

 

(2,849)

 

(416)

 

(1,240)

 

(4,505)

Benefits paid

 

(1,874)

 

(978)

 

(161)

 

(3,013)

Exchange differences

 

 —

 

(1,940)

 

(690)

 

(2,630)

Expenses

 

(70)

 

 —

 

 —

 

(70)

Plan amendments

 

175

 

 —

 

 —

 

175

Obligations at the end of year

 

35,062

 

22,393

 

7,377

 

64,832

 

The plan assets of the defined benefit and retirement and post-retirement plans in North America are comprised of assets that have quoted market prices in an active market. The breakdown as of December 31, 2018 and 2017 of the assets by class are:

 

 

 

 

 

 

 

    

2018

    

2017

 

Cash

 

 1

%  

2

%

Equity Mutual Funds

 

40

%  

45

%

Fixed Income Securities

 

59

%  

51

%

Real Estate Mutual Funds

 

 —

%  

2

%

Total

 

100

%  

100

%

 

For the year ended December 31, 2018, the changes in plan assets were as follows:

 

 

 

 

 

 

 

 

 

2018

 

 

USA

 

Canada

 

 

 Pension

 

 Pension

 

 

 

     

Plans

    

Plans

    

Total

 

 

US$'000

 

US$'000

 

US$'000

Fair value of plan assets at the beginning of the year

 

32,869

 

19,283

 

52,152

Interest income on assets

 

1,110

 

643

 

1,753

Benefits paid

 

(1,874)

 

(978)

 

(2,852)

Actuarial return on plan assets

 

(3,044)

 

(1,154)

 

(4,198)

Other

 

(23)

 

(718)

 

(741)

Fair value of plan assets at the end of the year

 

29,038

 

17,076

 

46,114

 

b. Other Benefit Plans

The Company administers healthcare benefits for certain retired employees through a separate welfare plan requiring reimbursement from the retirees.

The Company’s subsidiary, GMI, provides two defined contribution plans (401(k) plans) that allow for employee contributions on a pretax basis. The Company agrees to match 25% of participants’ contributions up to a maximum of 6% of compensation. Additionally, the Company sponsors a defined contribution plan for employees of Core Metals. Under the plan, the Company may make discretionary payments to salaried and non-union participants in the form of profit sharing and matching funds.

Other benefit plans offered by the Company include a Section 125 cafeteria plan for the pretax payment of healthcare costs and flexible spending arrangements.

Environmental provision

Environmental provisions relate to $2,880 thousand of non-current environmental rehabilitation obligations (2017: $3,121 thousand) and $331 thousand of current environmental rehabilitation obligations (2017: $346 thousand).

Provisions for litigation

Certain employees of FerroPem, S.A.S., then known as Pechiney Electrometallurgie, S.A., may have been exposed to asbestos at its plants in France in the decades prior to FerroAtlántica’s purchase of that business in December 2004. The Company has recognized a provision of $1,775 thousand during the year ended December 31, 2018 as part of the current portion of Provisions for litigation (2017: $2,339 thousand).  The associated expense has been recorded to Staff costs in the Consolidated Income Statement.  See Note 24 for further information.

The outcome of this dispute, including the amount and timing of any potential settlements, remains uncertain.  The provision reflects the Company’s best estimate of the expenditure required to settle its present obligations.

The company received in March 2017 a demand for mediation from our North American joint venture partner regarding a dispute in relation to the price of coal charged by our subsidiary, Alden, to our North American joint ventures. During 2017, the parties engaged in a non-binding mediation process and the Company recognized a provision of $8,900 thousand during the year ended December 31, 2017. During 2018, the Company reached an agreement with the joint venture partner, and paid $4,450 thousand, and recognized the remaining $4,450 thousand in other current liabilities.

Provisions for third-party liability

Provisions for third-party liability relate to current obligations ($7,270 thousand) relating to health costs for retired employees (2017: $7,639 thousand).

Other provisions

Included in other provisions are current obligations arising from past actions that involve a probable outflow of resources that can be reliably estimated. Other provisions provision for taxes of $7,323 thousand (2017: $8,136 thousand) and other provisions of $15,458 thousand (2017: $18,042 thousand).