EX-99.1 2 exh99_1.htm EXHIBIT 99.1 exh99_1.htm


Exhibit
 
Image

 
 

 
Preliminary Economic Assessment on Blanket Mine


Qualified Person
 
D van Heerden (Director):
B.Eng. (Min. Eng.), M.Comm. (Bus. Admin.),
ECSA, FSAIMM, AMMSA
 
Authors
 
Jaco Burger (Mining Engineer)
Pr.Eng. Mining, Fin. Management, MMC, MSAIMM, ECSA
 
J Knight (Process Engineer)
B.Eng. (Chem), B.Eng. Hon. (MOT), MSAIMM
 
Alwyn Scholtz (Mining Engineer):
B.Eng. (Mining), MSAIMM
 
D Dreyer (Mechanical Engineer)
B.Eng. (Mechanical)
 

Reviewed by Directors
 
D van Heerden (Director):
B.Eng. (Min. Eng.), M.Comm. (Bus. Admin.),
ECSA, FSAIMM, AMMSA
 
D Clemente (Director)
NHD (Ext. Met.), GCC, BLDP (WBS) MMMA, FSAIMM
 
U Engelmann (Director)
B.Sc. (Zoology & Botany), B.Sc. (Geol.), B.Sc. Hons. (Geol.), GSSA, NSISA
 
NJ Odendaal (Director):
BSc (Geol.), BSc (Min. Econ.), MSc. (Min. Eng.),
Pr. Sci. Nat., FSAIMM, MGSSA, MAusIMM
 

 

 


Prepared by Minxcon (Pty) Ltd
 
 

 
Preliminary Economic Assessment on Blanket Mine


DISCLAIMER AND RISKS

This Report was prepared by Minxcon (Pty) Ltd (“Minxcon”). In the preparation of the Report, Minxcon utilised information relating to operational methods and expectations provided to them by various sources. Where possible, Minxcon has verified this information from independent sources after making due enquiry of all material issues that are required for the preliminary economic assessment. Minxcon and its directors accept no liability for any losses arising from reliance upon the information presented in this Report.


OPERATIONAL RISKS

The business of mining and mineral exploration, development and production by their nature contain significant operational risks. The business depends upon, amongst other things, successful prospecting programmes and competent management. Profitability and asset values can be affected by unforeseen changes in operating circumstances and technical issues.


POLITICAL AND ECONOMIC RISK

Factors such as political and industrial disruption, currency fluctuation and interest rates could have an impact on future operations, and potential revenue streams can also be affected by these factors. The majority of these factors are, and will be, beyond the control of any operating entity.

 


Prepared by Minxcon (Pty) Ltd
 
 

 
Preliminary Economic Assessment on Blanket Mine



TABLE OF CONTENTS
 
1
Executive Summary
1
 
1.1  Introduction and Location
1
 
1.2  Ore body and Resource
2
 
1.3  Mining
3
 
1.4  Processing
6
 
1.5  Capital Cost
6
 
1.6  Operating Cost
7
 
1.7  Financial Evaluation
7
 
1.8  Conclusions and Recommendations
8
2
Introduction
12
3
Location
13
4
Ownership
16
5
Environmental Assessment
17
6
Ore body
18
 
6.1  General Geology
18
 
6.2  Blanket Mine Ore body
18
 
6.3  Exploration
20
 
6.4  Mineral Resources
20
 
6.5  Study Level Assessment
21
7
Logistics
22
 
7.1  Current Mining Logistics
22
 
7.2  Below 750 Level Project
23
 
7.3  Project Schedule
27
 
7.4  Study Level Assessment
29
8
Mining
30
 
8.1  Mine Design Criteria
30
 
8.2  Modifying Factors
30
 
8.3  Equipment
31
 
8.4  PEA LoM Plan
31
 
8.5  Labour Requirements
44
 
8.6  Study Level Assessment – PEA Mine Plan
44
9
Engineering and infrastructure
45
 
9.1  Surface Infrastructure
45
 
9.2  Underground Infrastructure
45
10
Processing
47
 
10.1  Process Design Criteria
47
 
10.2  Process Description
47



Prepared by Minxcon (Pty) Ltd
 
 

 
Preliminary Economic Assessment on Blanket Mine

 
11
Capital
51
 
11.1  Basis of Estimate
51
 
11.2  Capital Cost Summary
51
 
11.3  Processing
51
 
11.4  Capital Scheduling
52
 
11.5  Study Level Assessment - Capital
53
12
Operating Cost
54
 
12.1  Mining
54
 
12.2  Processing Cost
56
 
12.3  Study Level Assessment – Operating Costs
57
13
Financials
58
 
13.1  Key Assumptions
58
 
13.2  Regulatory Items
59
 
13.3  Discount Rate
59
 
13.4  Operating Cost Summary
61
 
13.5  Capital Estimation Summary
63
 
13.6  Saleable Product
63
 
13.7  Valuation Summary
64
 
13.8  Cash Flows
66
 
13.9  Sensitivity Analysis
67
14
Pay-Back Area
69
15
Major Risks
71
16
Conclusions
73
17
Recommendations
76
18
Glossary of Terms
77
19
Appendices
82

Prepared by Minxcon (Pty) Ltd
 
 

 
Preliminary Economic Assessment on Blanket Mine



FIGURES
Figure 1: General Location of Blanket Mine
13
Figure 2: Location of Blanket Mineral Rights
14
Figure 3: Blanket Mine Ownership Structure
16
Figure 4: Regional Geology of Gwanda Greenstone Belt
18
Figure 5: Location of GG and Mascot Exploration Shafts
20
Figure 6: Current Mining Infrastructure
22
Figure 7: Active Mining Infrastructure
22
Figure 8: Below 750 Level Projects
23
Figure 9: Tramming Loop and Silos at 4 Shaft
24
Figure 10: 6 Winze
25
Figure 11: Central Shaft
26
Figure 12: Haulages Required
27
Figure 13: Project Schedule
28
Figure 14: Above and Below 750 m Level - Blanket Mine
32
Figure 15: PEA LoM Plan (Tonnes per Month)
32
Figure 16: Total Ounces Produced
33
Figure 17: Resource Category Tonnes Split
33
Figure 18: Above 750 m Total Production - Blanket Mine
34
Figure 19: Above 750m Blanket Mining Area
34
Figure 20: PEA LoM Plan for the Above 750 m Blanket Mining Area
35
Figure 21: Above 750 m ARM and ARS Mining Areas
35
Figure 22: PEA LoM Plan for the Above 750 m ARM and ARS Mining Areas
36
Figure 23: Above 750 m Eroica Mining Area
36
Figure 24: PEA LoM Plan for the Above 750 m Eroica Mining Area
37
Figure 25: Above 750 m Lima Mining Area
37
Figure 26: PEA LoM Plan for the Above 750 m Lima Mining Area
38
Figure 27: Below 750 m Combined Production
38
Figure 28: Below 750 m Blanket Mining Area
39
Figure 29: PEA LoM Plan for the Below 750 m Blanket Mining Areas
39
Figure 30: Schedule for Below 750 Level Blanket
40
Figure 31: Below 750 m ARM and ARS Mining Areas
40
Figure 32: PEA LoM Plan from ARM and ARS Mining Areas
41
Figure 33: Schedule for Below 750 Level ARM and ARS
42
Figure 34: Below 750 m Eroica Mining Area
43
Figure 35: PEA LoM Plan from Eroica Mining Area
43
Figure 36: Schedule for Below 750 Level Eroica
44
Figure 37: Labour Split
44
Figure 38: Process Flow Schematic – Comminution Circuit
49
Figure 39: Process Flow Schematic – CIL, Elution and Smelting Circuits
50

Prepared by Minxcon (Pty) Ltd
 
 

 
Preliminary Economic Assessment on Blanket Mine

 
Figure 40: Expansion Project Capital Scheduling
52
Figure 41: Total Project Capital Scheduling
53
Figure 42: Actual vs. Planned Operating Expenditure
54
Figure 43: Actual vs. Planned Operating Expenditure and Milled Tonnes
55
Figure 44: Actual vs. Planned Operating Expenditure and Milled Tonnes
57
Figure 45: Junior and Major Indices and Caledonia (CAL) Measured against the S&P 500
60
Figure 46: Production Cost (C1) per Milled Tonne vs Tonnes Milled
62
Figure 47: Capital Schedule Based on PEA LoM Plan
63
Figure 48: Saleable Product Ounces
64
Figure 49: Monte Carlo LoM Summary Report
66
Figure 50: Annual and Cumulative Cash Flow
67
Figure 51: Project Sensitivity (NPV8.36%)
67
Figure 52: Annual and Cumulative Cash Flow – Payback Period
69
Figure 53: Total Production - Payback Period
69
Figure 54: Blanket Mine Pay-Back Area - Below 750 m Level
70

TABLES
 
Table 1: August 2014 Mineral Resource as Verified by Minxcon
21
Table 2: Mine Design Criteria - Projects
27
Table 3: Mine Design Criteria - Stoping
30
Table 4: MCF Historical data
31
Table 5: Mining Equipment
31
Table 6: Process Design Criteria
47
Table 7: Expansion Project Capital Estimation
51
Table 8: Total Capital Estimation
51
Table 9: Processing Capital Cost Summary
52
Table 10: Fixed and Variable Mining Operating Cost
55
Table 11: Operating Cost Summary
56
Table 12: Gold Forecast
59
Table 13: Recovery Percentage
59
Table 14: Nominal Discount Rate Calculation
61
Table 15: OPEX Summary over LoM
62
Table 16: Fully-Allocated Costs vs. Gold Price
63
Table 17: Production Breakdown in LoM
64
Table 18: Project Valuation Summary – Real Terms
64
Table 19: Profitability Ratios
64
Table 20: Monte Carlo Input Ranges
65
Table 21: Sensitivity Analysis of Gold Price and Grade to NPV8.36% (USDm)
68
Table 22: Sensitivity Analysis of Production Costs and Capital to NPV8.36% (USDm)
68


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Preliminary Economic Assessment on Blanket Mine


Table 23: Payback Area Tonnes and Ounces
70
Table 24: Major Risks
71
Table 25: Glossary of Terms
77
Table 26: Likelihood of Risk Matrix
82
Table 27: Magnitude of Risk Impact
82
 
APPENDICES
 
Appendix 1: Risk Assessment Methodology
82
Appendix 2: Annual Real Cash Flow
83
 
 
 
 
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  1

 
1
EXECUTIVE SUMMARY
 
1.1
Introduction and Location
 
Minxcon (Pty) Ltd (“Minxcon”) was commissioned by Greenstone Management Services (Pty) Limited (“GMS” or “the client”) to complete a scoping level study on the Blanket Mine (1983) (Private) Limited (“Blanket Mine”) for its parent company Caledonia Mining Corporation (“Caledonia”). GMS is a subsidiary of Caledonia that employs the South African based management that receives a management fee from Blanket. This Report details a scoping-level study, which comprises of an initial extension from below 750 m Level to 1120 m Level, in the form of a Preliminary Economic Assessment (“PEA”).

The PEA includes Inferred Mineral Resources that are considered too speculative geologically to have the economic considerations applied to them that would enable them to be categorised as mineral reserves. A DCF valuation was completed as part of the PEA and the value derived from the PEA includes the tones and gold from the LoM plan as detailed in the Mineral Reserve Statement report, NI43-101 (“Reserve LoM plan”), additional Indicated Mineral Resource as well as the Inferred Resources used in the expansion of the mine plan (“PEA LoM Plan”). The best-estimated value of the PEA was calculated at USD147 million with at a real discount rate of 8.36% compared to the value of USD66 million derived from the Reserve LoM plan. The IRR was calculated at 267%. Substantial upside potential exist in that the resource planned in the PEA is small in comparison to the exploration targets that could be converted to resource below 750 m Level.

The infrastructure extensions as defined in the PEA adds an additional 345 koz. to the 320 koz. of the Reserve LoM plan, effectively doubling the amount of gold excluding the substantial upside potential of the Exploration Target areas below AR Main, AR South, Lima and Eroica. The PEA project will provide access to these Exploration target areas that will potentially extend the LoM.

The Blanket Mine is located in the south-west of Zimbabwe, approximately 15 km northwest of Gwanda, the provincial capital of Matabeleland South. Gwanda is located 150 km south of Bulawayo, the country's second largest city, 196 km northwest of the Beit Bridge Border post with South Africa, and 560 km from Harare, Zimbabwe's capital city. Access to the mine is by an all-weather tarred road from Gwanda, which is linked to the Beit Bridge to Bulawayo/Harare national highway. The general geographic coordinates of Blanket Mine are Latitude 20°52' S, Longitude 28°54' E.
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  2


Image
 
Blanket Mine is a well-established Zimbabwean gold mine, which operates at a depth of approximately 750 m below surface and produced approximately 45,500 ounces of gold in 2013. Blanket also holds brownfield exploration and development projects both on the existing mine area and on its satellite properties which are located 10 km (GG project) and 33 km (Mascot project) from the Blanket metallurgical recovery plant.
 
The Blanket Mine operates under a Special Licence (No. 5030) which was issued under the Mines and Minerals Act of 1961 (Chapter 21:05); the mine’s claims are protected under this Act. Blanket Mine covers the claims of Jethro, Blanket Section, Feudal, AR, Sheet, Eroica and Lima, comprising a total area of approximately 2,540 ha.
 
1.2
Ore body and Resource
 
The Blanket Mine is situated on the north-western limb of the Archaean Gwanda Greenstone Belt. Several other gold deposits are situated along the same strike as the mine. Approximately 268 mines operated in this greenstone belt at one stage, however, the Blanket Mine is one of the few remaining mines. At Blanket Mine, the rock units strike north−south, becoming younger in a westerly direction and dips to the west (in some areas, southwest). The Mineral Resource statement for Blanket, as stated by Minxcon, is illustrated in the following table.
 
August 2014 Mineral Resource as Verified by Minxcon
Mineral Resource Category
 
 
Tonnage
   
Au
   
Au Content
   
Ounces
 
    t       g/t    
kg
   
oz.
 
Measured Resource
    1,572,733       3.91       6,146       197,606  
Indicated Resource
    2,478,902       3.77       9,340       300,288  
Total Measured and Indicated
    4,051,635       3.82       15,486       497,895  
Inferred Resource
    3,344,831       5.11       17,106       549,963  
Notes:
 
1.
Tonnes are in situ.
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  3

 
2.
All figures are in metric tonnes.
 
3.
Mineral Reserves are included in the Mineral Resource.
 
4.
Mineral Resources are stated at a 1.96 g/t cut-off.
 
5.
No geological losses were applied to the tonnage.
 
6.
Tonnage and grade have been rounded and this may result in minor adding discrepancies.
 
7.
The tonnages are stated at a relative density of 2.86 t/m3.
 
8.
Conversion from kg to oz.: 1:32.15076.
 
The Measured and Indicated Mineral Resources were converted to Proven and Probable Mineral Reserves by applying applicable mining rates and other modifying factors. The Mineral Reserve Statement for Blanket Mine is illustrated in the following table.
 
Mineral Reserve Statement (October 2014)
Mineral Reserve Category
 
Tonnage
   
Au
   
Au Content
   
Ounces
 
    t       g/t    
kg
   
oz.
 
Proven
    856,005       3.40       2,912       93,638  
Probable
    2,077,828       3.78       7,862       252,758  
Total Mineral Reserves
    2,933,833       3.67       10,774       346,396  
Notes:
 
1.
Tonnages refer to tonnes delivered to the metallurgical plant.
 
2.
All figures are in metric tonnes.
 
3.
1kg = 32.15076 oz.
 
4.
Pay limit Blanket Mine 2.03 g/t.
 
5.
Pay Limit calculated: USD/oz. = 1250; Direct Cash Cost (C1) – 71 USD/t milled.
 
6.
The reduction in ounces is mainly attributed to the exclusion of previously stated Proven and Probable Reserves below 750 m Level. (These ounces are accounted for as Measured and Indicated Resources)
 
1.3
Mining
 
Project Strategy
The PEA LoM plan includes Measured, Indicated and Inferred Mineral Resources. The PEA is an extension of the NI43-101 document and will require the development of the following infrastructure to access areas below 750 m Level:-
 
·
Development of a new Tramming loop on 750 m Level;
 
·
Complete the sinking of No 6 Winze from 750 m Level to 870 m Level; and
 
·
Sinking of a new central shaft in-between AR Main and AR South.
 
The following figure illustrates the schedule of all the required development to access the Resources in the areas below 750 m Level. The development of the tramming loop, silos and 6 Winze have already started.
 
Image
 
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  4

 
The Below 750 m Level project schedule was based on realistic mining and infrastructure equipping rates and is considered conservative. The production schedules were aligned with the above schedule.
 
Modifying Factors
As required by the NI43-101 code, modifying factors must be applied to adjust the in situ Mineral Resource to an accurate plant feed, volumes and grade. The applied modifying factors are:-
 
·
Extraction rate – A 100% extraction rate was applied to the Measured and Indicated Resource blocks and 70% to the Indicated Resources in pillars (Indicated Pillars). The Indicated pillars are resources that were left behind as pillars either for shaft stability, cones or crown pillars. These factors are supported by historical information. For the Inferred Mineral Resources a 60% extraction rate was applied, based on an informed assumption. The extraction rate discounts the amount of tonnes available for mining and gold content equally.
 
·
Dilution – Waste dilution was applied based on a 10 cm over break into the hanging wall and 10 cm into the footwall.
 
·
Mine Call Factor (“MCF”) – The aim of applying an MCF is to account for differences between shaft head grade and Reserve grades that are supported by historical measurements. Historical data indicated that a 100% MCF can be achieved.
 
MCF Historical data
Year
Milled
Tonnes
Gold
Recovered
Gold in
Tails
Gold
Accounted
For
Total
Mined
Tonnes
Mined
Grade
Gold
Called For
MCF
 
t
oz
oz
oz
t
g/t
oz
%
1998
215,580
24,194
3,604
27,798
216,330
4.56
31,716
88%
1999
205,330
22,838
2,839
25,677
199,787
4.27
27,428
94%
2000
193,300
23,725
2,859
26,584
187,466
4.34
26,158
102%
2001
195,400
24,748
3,204
27,952
176,625
4.71
26,746
105%
2002
179,891
26,773
3,236
30,009
178,329
5.19
29,756
101%
2003
173,700
24,525
2,234
26,759
165,887
4.80
25,600
105%
2004
178,896
24,119
2,416
26,535
185,302
4.60
27,405
97%
2005
212,319
24,783
2,867
27,650
212,176
4.05
27,628
100%
2006
99,361
11,685
1,342
13,027
94,824
4.08
12,439
105%
2007
100,082
9,885
1,098
10,983
100,082
3.70
11,906
92%
2008
81,987
7,687
760
8,447
81,987
3.75
9,885
85%
2009
103,445
11,295
1,117
12,412
103,445
3.54
11,773
105%
2010
153,501
17,707
1,540
19,247
153,501
3.75
18,507
104%
2011
299,257
35,826
2,738
38,564
299,257
3.85
37,042
104%
2012
363,725
45,464
3,057
48,521
363,725
3.83
44,788
108%
2013
392,320
45,527
3,269
48,796
392,320
3.99
50,328
97%
Tot/Ave
3,148,094
380,781
38,181
418,962
3,111,043
4.19
419,104
100%
 
Diluted LoM Production
The PEA LoM plan includes only Blanket Mine which is divided into 2 main areas, namely the “Above 750 Level” and “Below 750 Level” (illustrated in the following figure). The Above 750 m Level production was used for the Mineral Reserve statement and is included in the LoM profile that includes Inferred Resources.
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  5

 
Image
 
The bulk of the NI tonnes is from the areas above 750 m Level and the bulk of the PEA tonnes is from the areas below 750 m Level. The following figure illustrates the tonnes split per area. The tonnes stated as Mineral Reserves in the NI 43-101 report is highlighted in grey. The PEA LoM plan includes the tonnes of the Reserve LoM plan, as well as all other Inferred resources.
 
Image
 
The last year of production is 2024 based on the currently defined Reserves and Resources. Production was aimed at maintaining a plant feed of between 50k and 55k tonnes per month on average. To achieve this AR Main, AR South and Eroica were delayed. The associated gold profiles are illustrated in the following figure.
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe 6

 
Image
 
1.4
Processing
 
The Blanket Gold Plant consists of crushing, milling, Carbon-in-Leach (“CIL”) and batch elution electro-winning circuits. The plant will treat about 90 tph (or 60 ktpm) of run of mine (“RoM”) ore from the Blanket mine. With the proposed upgrades and modifications, the front-end comminution circuits (primary and secondary crushing) will have a capacity of about 160 tph to 180 tph. This will allow Blanket to crush during day shift only. The milling and gravity circuits will be upgraded while the CIL and elution circuits have adequate capacity to treat the increased tonnes. The plant achieved a recovery of about 93.5% over the past year when treating Blanket RoM and this is expected to continue.
 
1.5
Capital Cost
 
The capital schedule for the Blanket mining operations for the LoM is illustrated in the following figure. Total capital expenditure over the LoM is USD65 million with the peak capital expenditure of USD17 million during 2016. The USD65 million does not include any costs to develop Mascot and GG which does not form part of the PEA study.
 
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  7

 
Image
 
1.6
Operating Cost
 
Costs reported for the Blanket Mine, which include plant and mining operating costs, are displayed in the following table. Other costs (C3) include the general and administration fees, as well as overheads and management fees. The operating costs and the breakdown of the mining and plant costs are detailed in the mining and plant cost sections. The royalty amount includes the Zimbabwean revenue royalty of 5%.
 
OPEX Summary over LoM
Item
Unit
Amount
Unit
Amount
Net Turnover
USD/Milled tonne
151
USD/Gold oz.
1,250
Mine Cost
USD/Milled tonne
46
USD/Gold oz.
379
Plant Costs
USD/Milled tonne
16
USD/Gold oz.
136
Other Costs
USD/Milled tonne
4
USD/Gold oz.
30
Direct Cash Costs (C1)
USD/Milled tonne
66
USD/Gold oz.
546
Capex
USD/Milled tonne
11
USD/Gold oz.
92
Production Costs (C2)
USD/Milled tonne
77
USD/Gold oz.
637
Royalties
USD/Milled tonne
8
USD/Gold oz.
63
Other Cash Costs
USD/Milled tonne
9
USD/Gold oz.
75
Fully Allocated Costs/ Notional Costs (C3)
USD/Milled tonne
94
USD/Gold oz.
775
NCE Margin
%
38%
%
38%
EBITDA*
USD/Milled tonne
69
USD/Gold oz.
567
EBITDA Margin
%
45%
   
Gold Recovered
oz.
707,934
   
Notes:
 
1.
* EBITDA excludes capital expenditure.
 
2.
Numbers may not add up due to rounding.
 
1.7
Financial Evaluation
 
The scope of this valuation exercise was to determine the financial viability of the Project. This was done by using the discounted cash flow (“DCF”) method on a Free Cash Flow to the Firm (“FCFF”) basis, to calculate the nett present value (“NPV”) and the intrinsic value (fundamental value based on the technical inputs, and a cash flow projection that creates an NPV) of the Project in real terms. The NPV is derived post-royalties and tax and pre-debt real cash flows, after taking into account operating costs, management fees paid to Caledonia, capital expenditures for the mining operations and the processing plant, and using forecast macro-economic parameters. The valuation reflects the full value of the operation and no attributable values were calculated. The model was set up in calendar years with year 2014 only including October to December. Blanket’s financial years are also based on calendar years from January to December. A fixed real gold price of USD1,250/oz. was used throughout the LoM as received from the client.
 


Prepared by Minxcon (Pty) Ltd
 
 

 
 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  8

 
The following conclusions were reached regarding the Blanket Mine PEA:-
 
·
The Project investigated is financially feasible at an 8.36% real discount rate.
 
·
The best-estimated value of the PEA was calculated at USD147 million at a real discount rate of 8.36% compared to the value of USD66 million derived from the Reserve LoM plan. The IRR was calculated at 267%
 
·
The PEA thus adds an additional USD81 million to the Reserve LoM plan.
 
·
By using the Monte Carlo model for the PEA, the value range of the Blanket operation plots between USD105 million and USD186 million.
 
·
The PEA is most sensitive to gold price and grade.
 
·
The PEA has a break-even gold price of USD775/oz., including capital.
 
·
Direct Cash cost for the PEA is USD66/milled t that equates to USD546/oz., which is below the average global gold cash cost of USD767/oz.
 
·
Fully-allocated cost for the PEA is USD94/milled t that equates to USD775/oz.; noticeably lower than similar gold mining operations.
 
The annual cash flow before capital expenditure, total capital expenditure and cumulative cash flow forecast for the LoM are displayed in the following figure. The first year (2014) only includes October to December.
 
Image

 
1.8
Conclusions and Recommendations
 
Conclusions
Study Level:
 
·
The Mineral Resource confidence is concept level because the resources below 750 m Level are predominantly in the Inferred category, mitigated by the fact that there is only 3% Inferred Resources in the payback area. Also important to note that the exploration target areas below AR Main and AR South (currently contributing up to 70% of total mine’s production) as well as below Lima and Eroica are excluded from the PEA LoM plan. The following figure illustrates the areas included in the PEA LoM plan:-
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe   9

 

Image
 
 
·
The PEA LoM plan, design, schedule and OPEX estimation is better than concept level and is based on current actual performance.
 
·
The capital estimation was estimated at a very high level of confidence based on engineering designs, drawings and firm quotes and is at least at a definitive level of confidence.
 
Mining Areas:
 
·
The PEA includes the Mineral Reserves as well as all the Inferred Mineral Resources in the Above 750 m Level area. The PEA also includes Indicated and Inferred Mineral Resources from the Below 750m Level area.
 
Infrastructure:
 
·
The existing infrastructure at the Blanket mine will be utilised in parallel with new infrastructure and is specifically aimed at targeting the Below 750 m Level mining areas.
 
·
The extensions will entail the sinking of a new vertical shaft from surface as well as the completion of the No 6 Winze deepening project.
 
Additional Capital:
 
·
Capital for the various key expansion project items amounts to USD46.6 million.
 
Recoveries:
 
·
The historic metallurgical recoveries of 93.5% are not expected to change with the increased tonnes from the Blanket Mine.
 
PEA LoM Plan:
 
·
The tonnage profile for the PEA is based on the Reserve LoM plan including replacement tonnages (Inferred Resources) to be mined through the existing shaft and the new central shaft situated in-between AR Main and AR South.
 
·
The average tonnage planned in the Reserve LoM plan at steady state is around 38 ktpm and this is expected to increase to above 50 ktpm.
 
·
The average grade is expected to increase slightly from 3.67 g/t to 4.02 g/t.
 
·
The infrastructure extensions as defined in the PEA adds an additional approximately 345 koz. to the 320 koz. already in the Reserve LoM plan, effectively doubling the amount of gold. The additional PEA ounces are illustrated in the following figure.
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  10

 
Image
 
 
·
The PEA LoM plan excludes the Exploration Target areas below AR Main, AR South, Lima and Eroica. The PEA project will provide access to these Exploration target areas and to future exploration areas below 1120 level that will potentially extend the LoM.
 
Valuation:
 
·
The best-estimated value of the PEA was calculated at USD147 million at a real discount rate of 8.36% compared to the value of USD66 million derived from the Reserve LoM plan. The IRR was calculated at 267%
 
·
The PEA thus adds an additional USD81 million to the Reserve LoM plan.
 
·
By using the Monte Carlo model for the PEA, the value range of the Blanket operation plots between USD105 million and USD186 million.
 
·
The PEA is most sensitive to gold price and grade.
 
·
The PEA has a break-even gold price of USD775/oz., including capital.
 
·
Direct Cash cost for the PEA is USD66/milled t that equates to USD546/oz., which is below the average global gold cash cost of USD767/oz.
 
·
Fully-allocated cost for the PEA is USD94/milled t that equates to USD775/oz.; noticeably lower than similar gold mining operations.
 
Payback area:
 
·
The pay-back area is the area that is required to be extracted until the cumulative cash flow of the Project becomes positive. The payback period is from the starting date of the Project until the date that the cumulative cash flow becomes positive.
 
·
The payback area includes a total of approximately 1 M tonnes and 124 koz. This area consists of 59% Measured Resources from above 750 m Level, 38% Indicated Resources from above and below 750 m Level and only 3% Inferred Resources below 750 m Level.
 
·
As a result, the risk associated with the Expansion Project being planned predominantly in the Inferred Resources is almost completely mitigated.

Recommendations
Payback Area
 
·
To fully de-risk the PEA expansion project, it is recommended to do exploration drilling in the payback area, as illustrated in the figure below, to increase the level of confidence of the Mineral Resources to Indicated.
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  11

 
Image
 
Mineral Resources:
 
·
Best practice QA/QC must be implemented on the operation, especially for deep drilling and other exploration drilling as these sample points are single points and have greater influence than the day-to-day evaluation samples.
 
·
Short deflections must be drilled when drilling the "deep" drill holes and exploration drill holes to understand variability and improve the confidence of the intersections for the Indicated and Inferred resources.
 
·
Long inclined boreholes or directional drilling should be investigated as an option to drill more and deeper intersections in the "pay shoots" without increasing the cross-cut development. This could help to convert the Inferred Mineral Resources to Indicated Mineral Resources.
 
Processing:
 
·
The incorporation of additional process control systems should be pursued to improve gold recoveries and reduce costs.
 
·
Metering of power consumptions to the main process units should be installed so that plant power utilisation can be controlled.
 
·
Although the Gemini tables operate effectively at the moment, installation of Acacia reactors should be considered for upgrading of Knelson concentrates.
 

 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  12

 
2
INTRODUCTION
 
Minxcon (Pty) Ltd (“Minxcon”) was commissioned by Greenstone Management Services (Pty) Limited (“GMS” or “the client”) to complete a scoping level study on the Blanket Mine (1983) (Private) Limited (“Blanket Mine”) for its parent company Caledonia Mining Corporation (“Caledonia”). GMS is a subsidiary of Caledonia that employs the South African based management that receives a management fee from Blanket. This Report details a scoping-level study, which comprises of an initial extension from below 750 m Level to 1120 m Level, in the form of a Preliminary Economic Assessment (“PEA”).

The PEA includes Inferred Mineral Resources that are considered too speculative geologically to have the economic considerations applied to them that would enable them to be categorised as mineral reserves. A DCF valuation was completed as part of the PEA and the value derived from the PEA includes the Reserve LoM plan as well as additional Indicated Resources and Inferred Resources used in the expansion of the mine plan (“PEA LoM plan”). The best-estimated value of the PEA was calculated at USD147 million with at a real discount rate of 8.36% compared to the value of USD66 million derived from the Reserve LoM plan. The IRR was calculated at 267%. Substantial upside potential exist in that the resource planned in the PEA is small in comparison to the exploration targets that could be converted to resource below 750 m Level.

The scope of work was to complete the PEA on the underground mine and processing plant to treat gold ore from the Blanket mine. The following tasks were completed during the PEA study:-
 
1.
a mining strategy was discussed;
 
2.
mining areas were targeted;
 
3.
capital and operating costs were calculated;
 
4.
metallurgical test work was evaluated;
 
5.
processing design criteria were identified and costs were calculated; and
 
6.
a DCF financial evaluation was conducted and includes Inferred Resources.
 

 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  13

 
3
LOCATION
 
The Blanket Mine is located in the southwest of Zimbabwe, approximately 15 km northwest of Gwanda, the provincial capital of Matabeleland South. Gwanda is located 150 km south of Bulawayo, the country's second largest city, 196 km northwest of the Beit Bridge Border post with South Africa, and 560 km from Harare, Zimbabwe's capital city. Access to the mine is by an all-weather tarred road from Gwanda, which is linked to the Beit Bridge to the Bulawayo/Harare national highway. The general geographic coordinates of Blanket Mine are latitude 20°52' S, longitude 28°54' E.
 
Image
 
Blanket Mine's exploration interests in Zimbabwe include operating claims (i.e. on-mine), non-operating claims and a portfolio of brownfields exploration projects ("satellite projects"). The Blanket Mine operates under a Special Licence (No. 5030) which was issued under the Mines and Minerals Act of 1961 (Chapter 21:05). The mines claims are protected under this Act.
 
Blanket Mine covers the operating claims of Jethro, Blanket Section, Feudal, Harvard, Mbudzane Rock, OQUEIL, Sabiwa, Sheet, Eroica and Lima, comprising a total area of approximately 2,540 ha.
 
The registration numbers, area, number of claims and number of blocks of 2,884 operating claims belonging to Blanket Mine were supplied to Minxcon by Caledonia. Some of these claims are producing claims and others are exploration claims.
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  14

 
 

Image
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  15

  
Access to Blanket Mine is by an all-weather, single-lane tarred road from Gwanda. Gwanda is linked by national highways to Bulawayo, Harare and the Beit Bridge Border post. In the past, Zimbabwe had good road infrastructure. However, lack of investment over the past ten to fifteen years has resulted in its deterioration and substantial investment is required country-wide (it is, however, still fit for mining purposes). The railway line connecting the Zimbabwean national network to South Africa passes through Gwanda. An airstrip for light aircraft is located 5 km to the northwest of the town but this airstrip has no capacity to handle flights originating from outside of Zimbabwe.
 

 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  16

 
4
OWNERSHIP
 
The Indigenisation and Economic Empowerment Act ("The Act"), which was enacted in 2007, requires that 51% of the equity of all commercial enterprises in Zimbabwe must be owned by indigenous Zimbabweans.
 
On February 20, 2012 Caledonia announced it had signed a Memorandum of Understanding ("MoU") with the Minister of Youth, Development, Indigenisation and Empowerment of the Government of Zimbabwe pursuant to which 51% of Blanket would be sold for a paid transactional value of USD30.09 million. The various transactions were implemented with effect from September 5, 2012 on the following bases:-
 
·
16% was sold to the National Indigenisation and Economic Empowerment Fund;
 
·
10% was sold to a Management and Employee Trust for the benefit of the present and future managers and employees of Blanket;
 
·
15% was sold to identified Indigenous Zimbabweans; and
 
·
10% was donated to the Gwanda Community Share Ownership Trust. Blanket also made a non-refundable donation of USD1 million to the Trust as soon as it was established and paid advance dividends of USD4 million before the end of April 2013.
 
 
Image
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  17

 
5
ENVIRONMENTAL ASSESSMENT
 
Information regarding environmental consideration is taken largely from AGS (2006), Fraser Alexander Zimbabwe (Pty) Ltd (March 2010) and Blanket Mine (November 2009).
 
In 1995 a full Environmental Impact Assessment was completed by SRK to identify the major detrimental aspects of the mining operation and recommend remedial measures. Apart from the potential to pollute groundwater from the tailings dam, no significant detrimental environmental impacts were identified by this study.
 
Kinross Gold Corporation, the owners of the mine up until June, 2006, issued an Environmental Policy and Framework document in 2001 based on ISO 14001, which serves as the guideline for all environmental issues at Blanket Mine.
 
In March 2001 the Blanket Mine contracted Knight Piesold to estimate the costs of decommissioning and closure of the mine. This study included all aspects of the mining operation, including open workings, waste dumps and infrastructure. An updated decommissioning and reclamation cost estimate was undertaken by Blanket Mine and reported in November 2009.
 
There are a number of Government of Zimbabwe regulations and guidelines including the Mining General Regulations, the Environmental and Natural Resources Act, the Water Act and the Waste Disposal Regulations which cover a mines closure obligations. These are all addressed and costed in the Knight Piesold report and in the updated report by Blanket Mine dated November 2009.
 
During December 2012 a review and update of the closure cost estimates and the closure plan was revised by Toltecs (Pvt) Limited t/a Paramark (“Paramark”) and Black Crystal Environmental Consultants (“Black Crystal”). The closure cost was calculated at USD1.6 million. The mine is not required to post a bond for this amount, but has reached an agreement with government that the break-up value of the plant and mine infrastructure can be pledged as a guarantee for the closure cost.
 

 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  18

 
6
ORE BODY
 
6.1
General Geology
 
Zimbabwe’s known gold mineralisation occurs in host rocks of the Zimbabwe Craton. The Zimbabwean craton is made up of Archaean rocks. The geology of the Craton is characterised by deformed and metamorphosed rocks which include high-grade metamorphic rocks, gneisses, older granitoids, greenstone belts, intrusive complexes, younger granites and the Great Dyke make up the geology of the Zimbabwe Craton. The Chingezi gneiss, Mashaba tonalite and Shabani gneiss form part of a variety of tonalities and gneisses of varying ages. Three major sequences of slightly younger gold-bearing greenstone belts supracrustal rocks exist. These are:-
 
 
·
The Sebakwian Group (older greenstones) that are mostly metamorphosed to amphibolite facies. They comprise komatiitic and basaltic volcanic rocks, some banded iron formation (“BIF”) as well as clastic sediments. The Gwanda greenstone belt is a typical example of the greenstone terrains in Zimbabwe hosting granitoids, mafics and felsic volcanics on several gold mines are located (see Figure 4).
 
 
·
The Lower Bulawayan Group comprises basalts, high-Mg basalts, felsic volcanic rocks and mixed chemical and clastic sediments. The Lower Bulawayan Group forms the Belingwe (Mberengwa) greenstones.
 
 
·
The Upper Bulawayan (upper greenstones) and Shamvaian groups comprise a succession of sedimentary and komatiitic to tholeiitic to calc-alkaline rocks.
 
Image
 
6.2
Blanket Mine Ore body
 
Jethro Ore body
The Jethro Ore body strikes north−south and dips near vertical in a westerly direction. It has been observed to have a tendency to roll over locally.
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  19

 
Blanket Section
The Blanket Section is located approximately 400 m to the north of the Jethro ore body. Blanket ore bodies 1 and 4 are parallel. They occupy north−south trending shear segments whereas ore bodies 2 and 5, which are also parallel, strike northwest−southeast. Ore body 3 is cylindrical and lies in a shear segment parallel to the 2 and 5 ore bodies. On average, the ore bodies dip 80° southwest. On surface the Blanket Quartz Reef lies in the footwall of the disseminated sulphide replacement type ore bodies. The reef has a shallower dip than the disseminated sulphide replacement bodies, but plunges in the same direction so that it progressively advances towards them with depth, displacing ore bodies 2, 3, 1, 4 (MSA, June 2011). Ore body 2 reappears on the footwall of the Blanket Quartz reef and is established on the 630 mL through to the 730 mL.
 
AR Ore bodies
AR lies approximately 500 m to the north of the Blanket ore bodies. It is a “Z”-shaped mineralised zone and consists of two separate ore bodies that generally reach up to 30 m wide as a result of tectonic thickening from faulting and folding. The AR ore bodies were first discovered in the late 1980s by exploration drilling from the 9 Level haulage. Lateral diamond drill holes (250 m long) were drilled either side of the haulage every 50 m. The body has no known surface expression and appears to form a peak under the regional dolerite sill just above 9 Level some 500 m north of the Blanket ore bodies. From this point the body splits into two ore shoots: the AR Main and the AR South, plunging west at 55º and south-west at 58 º respectively (MSA, June 2011).
 
AR Main
The AR Main is a DSR-type ore body occurring within a broad shear envelope in pillowed metabasalts. The envelope is generally irregular in plan and is bounded by shears which assist in defining the limits of the mineralisation. At the lowest level of development on 750 m Level, a shear disrupts the bodies causing the plunge to flatten to the west. The ore body strike is between 40 m and 60 m with an average width of 30 m at the centre of the envelope.
 
The ore is a silicified amphibolite consisting predominantly of quartz with minor carbonate and chlorite minerals. Gold mineralisation is associated with arsenopyrite and to a much lesser extent with pyrrhotite and pyrite. Finely-disseminated arsenopyrite occurs within the ore body which form the high grade areas. Sulphide minerals seldom amount to more than 5% of the rock by volume. The ore body is massive and is exploited using the long-hole open stoping method. It currently contributes 30% of the Blanket mine production.
 
AR South
The AR South ore body plunges southwest, trending towards the Blanket No 2 ore body at depth. AR South is also developed within a broad shear zone and is more pipe-like than the main body. Its maximum thickness is approximately 50 m. High grade sections of this body are defined by siliceous arsenopyrite.
 
Eroica
The main Blanket underground workings are connected to Lima by a 2 km long haulage which follows the strike of the main fabric. It thus offered an opportunity to probe for lateral ore bodies on either side which led to the discovery of the Eroica shoot. The Eroica ore body lies approximately 1,300 m north of the main Blanket ore bodies. It dips at 65° to the west and has a strike length of 300 m in a northerly direction. The Eroica ore body is hosted in a high strain area where the shear is up to 15 m wide. Brown carbonate alteration characterises the shear in strong association with biotite development. The ore body is defined by thin silicified stringers that develop into swells of up to 5 m wide. The silicification shows pinch and swell both on strike and down dip, resulting in a series of dismembered silicified pods developed within a particular shear. The biotite and carbonate alteration, together with the silicified stringers, form marker links between the dismembered pods. Finely-disseminated arsenopyrite, pyrite and pyrrhotite are associated with the gold mineralisation. The shoot is renowned for its high native gold content.
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  20

 
Lima
Lima section is situated 2 km north of the Blanket ore bodies. The two mines are linked by an underground haulage. Like the Blanket ore bodies, the Lima ore bodies developed in very high-strain areas. The main shoots are the Hangingwall and Interlimb. In the Hanging wall limb mineralisation exists in the form of pyrite with subordinate arsenopyrite in cleavage planes within the pervasive biotite/chlorite alteration. The Interlimb is characterised by a centrally silicified core with pyrite and arsenopyrite constituting the main sulphides. The mine was initially established as a stand-alone operation after an exploration programme followed up on an intensive soil sampling exercise which indicated the presence of a major gold anomaly (MSA, 2011).
 
6.3
Exploration
 
The majority of the exploration drilling currently conducted at the Blanket mine is referred to as "deep" drilling, as it is drilled from underground cross-cuts. This drilling is aimed at the depth extensions of the various pay shoots or shafts. Surface exploration drilling has been focused around the GG and Mascot Projects (Figure 5). Two exploration programmes were completed here; one in 1997 and the other in 2013. These two areas are now being explored with underground development at the two exploration shafts. The exploration targets were not considered in the PEA LoM plan.
 
Image
 
6.4
Mineral Resources
 
The Mineral Resources were compiled and supplied by the Blanket mine personnel. During the site visit and audit process, the Qualified Person verified that the Mineral Resources comply with the definitions and guidelines for the reporting of Exploration Information, Mineral Resources and Mineral Reserves in Canada, “the CIM Standards on Mineral Resources and Reserves – Definitions and Guidelines” and with the Rules and Policies of the National Instrument 43-101 – Standards of Disclosure for Mineral Projects, Form 43-101F1 and Companion Policy 43-101CP.
 


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  21

 
6.4.1
Mineral Resource Statement
 
Table 1 reflects the reclassified Mineral Resource as verified by Minxcon. The Blanket mine/operation resource classifications have been changed to Measured, Indicated and Inferred. No reserves are stated here, however, the Mineral Resources are declared as inclusive of all Mineral Reserves. The reserves have been declared separately, as determined by the Reserve LoM plan.
 
The Proven and Probable pillar reserves of the Caledonia mineral resource have been declared Measured Resources and the Probable Reserves have been included in the Indicated Resource. The modifying factors, as applied by Caledonia, have not been applied to the Minxcon Mineral Resource. The Indicated and Inferred Mineral Resource categories remained the same as the Mineral Resource calculated by Caledonia.
 
Table 1: August 2014 Mineral Resource as Verified by Minxcon
Mineral Resource Category
 
Tonnage
   
Au
   
Au Content
   
Ounces
 
    t       g/t    
kg
   
oz.
 
Measured Resource
    1,572,733       3.91       6,146       197,606  
Indicated Resource
    2,478,902       3.77       9,340       300,288  
Total Measured and Indicated
    4,051,635       3.82       15,486       497,895  
Inferred Resource
    3,344,831       5.11       17,106       549,963  
Notes:
 
1.
Tonnes are in situ.
 
2.
All figures are in metric tonnes.
 
3.
Mineral Reserves are included in the Mineral Resource.
 
4.
Mineral Resources are stated at a 1.96 g/t cut-off.
 
5.
No geological losses were applied to the tonnage.
 
6.
Tonnage and grade have been rounded and this may result in minor adding discrepancies.
 
7.
The tonnages are stated at a relative density of 2.86 t/m3.
 
8.
Conversion from kg to oz.: 1:32.15076.
 
6.5
Study Level Assessment
 
Most of the Mineral Resources stated for the area below 750 m Level are in the Inferred Resource category, giving it a low level of confidence.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  22

 
 
7
LOGISTICS
 
7.1
Current Mining Logistics
 
Blanket Mine currently has several small shafts reaching different depths (see Figure 6). The existing operating mine bottom level is at 750 m below collar. This area is serviced by Jethro shaft, No. 5 Winze and 4 Shaft. The position of each is illustrated in Figure 6.
 
Image
 
The above 750 m area is serviced by strike development from the shafts on five main levels, namely 7 Level (140 ml), 9 Level (230 ml), 14 Level (510 ml), 18 Level (630 ml) and 22 Level (750 ml). The shafts currently utilised at Blanket Mine are illustrated in Figure 7.
 
Image
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  23

 
 
7.1.1
Jethro Shaft
 
This shaft measures 3 m x 2 m and is mainly used to transport men and small quantities of material underground to 230 Level and 510 Level. On these levels the men and material travel to their designated working areas.
 
7.1.2
5 Winze
 
5 Winze is a 3 m x 2 m sub-shaft situated underground, which transports men and material further down from 510 level (the deepest of the Jethro shaft) to 750 Level which is currently the deepest operating level at Blanket Mine.
 
7.1.3
Blanket Shaft or 4 Shaft
 
The main production shaft is Blanket shaft (“4 Shaft”) which is a 4 m x 2 m two-compartment shaft, mainly used to hoist ore and waste rock from 750 Level back to surface. The capacity of 4 shaft is 3,000t/day and it is currently underutilised because of the infrastructure and mining constraints.
 
7.2
Below 750 Level Project
 
The next production target mining areas will be between 750 m and 1,500 m below collar. Future production growth and the ability to sustain this production required optimisation of current shaft infrastructure and the establishment of new infrastructure. These projects are explained in the following section and are illustrated in Figure 8.
 
Image
 
7.2.1
Tramming Loop and Storage Capacity (Silos)
 
The most important projects are the development of the tramming loop between 4 Shaft and the position of the new Central Shaft position, and the creation of extra storage capacity (see Figure 9). The tramming loop will be developed on 750 Level and the extra storage capacity (silos) at 4 Shaft. This is necessary to enable the handling of the extra 200t/day of waste that will be generated with the sinking of the Central Shaft from 630 Level. The current tramming haulage on 750 Level is operating at just below maximum capacity. Two extra ore/waste silos with a capacity of 250t/each will be developed above the loading level on 765 m. The silos should be in place by the end of May 2015, which will then handle the extra (200t/day) waste tonnes from the Central Shaft which will commence with sinking in August 2015.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  24

 
 
Before the sinking of the Central Shaft can commence, the tramming loop must be completed. The loop will be developed from two starting positions, Central Shaft and 4 shaft. The two ends combined will produce a 96 t/day of which only 48 t/day will have to be transported through the current 750 m loop. The tonnes generated from the existing 4 shaft will be loaded directly into the shaft and will not be constrained by the existing 750 m Level loop. The tramming loop should be completed by the end of July 2015.
 
Image
 
7.2.2
6 Winze
 
6 Winze is a sub-shaft starting near the bottom of 5 Winze sub-shaft. 6 Winze will be developed with the main purpose of gaining access to the below 750 Level Blanket areas. The sinking of 6 Winze will be completed in 3 phases of which the first will be a blind sink from 750 Level to 870 Level. The 2nd and 3rd phase of sinking 6 Winze will take place at a later stage. The 2nd phase will be a raise bore hole from 1000 Level back to 870 Level, which will take place as soon as access to 1000 Level from the Central Shaft and the haulage access to the 6 Winze position have been established. The 3rd phase will be completed by blind sink from 1000 Level to 1120 Level. Production from 6 Winze will be limited to 500 t/day, due to the winder capacity limitation, and hoisted to 750 m Level. From here it will be transported for hoisting to surface at 4 shaft until the completion of Central Shaft.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  25

 
 
Image
 
7.2.3
Central Shaft
 
The new shaft will be sunk from both surface and 630 Level (see Figure 11) to enable the mine to complete the shaft in a shorter time period. Between now and August 2015 the winding chambers on 630 Level, the stage and kibble winches and loading arrangements will be completed, in order to allow shaft sinking to commence in August 2015. During the same period, the preparation of the position of the surface shaft must be completed, sinking stage and kibble winders or permanent winders, if available, must be installed and pre-sink must be completed before sinking can commence. In August 2015 the sinking both the surface shaft and sub-shaft will commence. A plug will be left between the surface and the sub-shaft, should the sinking of the surface shaft be completed before the sinking of the sub-shaft.
 
Ideally, the permanent winders should be in place on surface to complete the sink. If this is the case, the sinking stage of the sub-shaft will be cleared from the shaft when sinking is completed, the plug will be removed and equipping will be started from surface down to the bottom. If the surface shaft is completed before the sub-shaft, equipping can commence with the plug in place.
 
If the permanent winders cannot be sourced in time, the surface shaft will still be equipped from surface and the stage will be removed on 630 Level. The sub-shaft will be equipped with the sinking winders on 630 Level. The sub-shaft will be sunk down to 1,080 m below collar. The sinking stage will be left at the bottom of the shaft. The Central Shaft should be operational mid-2017.
 
The deepening of the shaft will be done through 6 Winze. 6 Winze will be deepened from 860 m by raise boring from 1,000 m though the connection made with the new Central Shaft. After 6 Winze is deepened to 1,000 m, 6 Winze will be deepened further by blind sinking to 1,120 m. The sinking stage will be left in shaft bottom through which development will be done back to underneath Central Shaft on 1,120 m Level. A raise bore hole will be driven up from 1,120 m level to hole into the bottom of Central Shaft at 1,000 m. Central Shaft will be equipped down to 1,120 m and loading flask and other loading will be moved down to 1,120 m along with the development of associated rock passes. This process is can be repeated in the future to extend the operations deeper, however this extension was not part of the PEA. Figure 11 illustrates the Central Shaft extension down to 1,000 m below collar.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  26

 
 
Image
 
The new Central Shaft will be used for all men, material and rock hoisting to all levels once completed. 4 shaft and Jethro shaft and will only be used as second egress and up-cast ventilation.
 
7.2.4
Haulages
 
Main haulages will be required for all levels below 750 m. Haulage development is planned at 50 m per month for each crew. At a certain stage of the Project, four haulage development crews will operate at the same time; this is also apparent from the capital schedule reviewed by Minxcon. The haulages required at Blanket Mine are illustrated in Figure 12. The red arrows indicate the direction in which these haulages will be developed.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  27

 
 
 
Image
 
7.3
Project Schedule
 
All the Projects were based on the rates detailed in Table 2. These rates were based on actuals achieved at Blanket Mine and by benchmarking from the mining industry.
 
Table 2: Mine Design Criteria - Projects
Project Description
Unit
Value
Haulage Development
m/month
50.00
Tramming Loop Development
m/month
50.00
Central Shaft Sinking
m/day
1.80
6 Winze Sinking
m/day
1.00
 
Figure 13 illustrates the schedule of all the Projects. The tramming loop, silos and 6 Winze have already started. With the current schedule and rates applied there should be sufficient time available to complete all Projects before the above 750 m level area is depleted, unless any major stoppages occur.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  28

 
 
Image
 
The development of 6 Winze and the tramming loop is currently in progress at the mine.
 

 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  29

 
 
7.4
Study Level Assessment
 
The Project Schedules are considered achievable. The development rates of shafts, haulages and establishment of stopes are based on historical production rates.
 
 
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  30

 
 
8
MINING
 
8.1
Mine Design Criteria
 
The Mineral Resource block list indicating the positions, tonnes and grade of each of the Mineral Resource locks were used to develop the PEA LoM plan. The resource blocks were ranked according to location and Mineral Resource category within each mining area that was used to guide the extraction sequence of the resource blocks. A total of nine mining areas were identified; the associated mining rates are illustrated in Table 3.
 
Table 3: Mine Design Criteria - Stoping
Description
Unit
Value
Above 750 level Blanket Production
t/day
50
Below 750 level Blanket Production
t/day
500
Above 750 level AR Main Production
t/day
400
Below 750 level AR Main Production
t/day
500
Above 750 level AR South Production
t/day
500
Below 750 level AR South Production
t/day
500
Above 750 level Eroica Production
t/day
200
Below 750 level Eroica Production
t/day
300
Above 750 level Lima Production
t/day
50
 
A 2-month stope preparation delay was incorporated in the Project schedules for each area. The above illustrated rates include the required on-reef development. All other development is accounted for in the Project schedule and the capital estimation.
 
The extraction sequence started with the Measured and Indicated Mineral Resource blocks, followed by the Inferred Resource blocks. The position of the resource blocks was determined by studying the available mine plans relative to the shafts, depth below surface and following the mining method mining sequence. The mining method sequence generally starts with the resource located at the bottom of each level and moves upwards.
 
8.2
Modifying Factors
 
As required by the NI43-101 code, modifying factors must be applied to adjust the in situ Mineral Resource to an accurate plant feed, volumes and grade. The applied modifying factors are:-
 
·
Extraction rate – A 100% extraction rate was applied to the Measured and Indicated Resource blocks and 70% to the Indicated Resources in pillars (Indicated Pillars). The Indicated pillars are resources that were left behind as pillars either for shaft stability, cones or crown pillars. These factors are supported by historical information. For the Inferred Mineral Resources a 60% extraction rate was applied, based on an informed assumption. The extraction rate discounts the amount of tonnes available for mining and gold content equally.
 
·
Dilution – Waste dilution was applied based on a 10 cm over break into the hanging wall and 10 cm into the footwall.
 
·
Mine Call Factor (“MCF”) – The aim of applying an MCF is to account for differences between shaft head grade and Reserve grades that are supported by historical measurements. Historical data indicated that a 100% MCF can be achieved, Table 4.
 

 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  31

 
 
Table 4: MCF Historical data
Year
Milled
Tonnes
Gold
Recovered
Gold in
Tails
Gold
Accounted
For
Total
Mined
Tonnes
Mined
Grade
Gold
Called For
MCF
 
t
oz
oz
oz
t
g/t
oz
%
1998
215,580
24,194
3,604
27,798
216,330
4.56
31,716
88%
1999
205,330
22,838
2,839
25,677
199,787
4.27
27,428
94%
2000
193,300
23,725
2,859
26,584
187,466
4.34
26,158
102%
2001
195,400
24,748
3,204
27,952
176,625
4.71
26,746
105%
2002
179,891
26,773
3,236
30,009
178,329
5.19
29,756
101%
2003
173,700
24,525
2,234
26,759
165,887
4.80
25,600
105%
2004
178,896
24,119
2,416
26,535
185,302
4.60
27,405
97%
2005
212,319
24,783
2,867
27,650
212,176
4.05
27,628
100%
2006
99,361
11,685
1,342
13,027
94,824
4.08
12,439
105%
2007
100,082
9,885
1,098
10,983
100,082
3.70
11,906
92%
2008
81,987
7,687
760
8,447
81,987
3.75
9,885
85%
2009
103,445
11,295
1,117
12,412
103,445
3.54
11,773
105%
2010
153,501
17,707
1,540
19,247
153,501
3.75
18,507
104%
2011
299,257
35,826
2,738
38,564
299,257
3.85
37,042
104%
2012
363,725
45,464
3,057
48,521
363,725
3.83
44,788
108%
2013
392,320
45,527
3,269
48,796
392,320
3.99
50,328
97%
Tot/Ave
3,148,094
380,781
38,181
418,962
3,111,043
4.19
419,104
100%
 
8.3
Equipment
 
The envisioned new mining equipment and fleet items, with their quantities and associated costs, for the Blanket mine are illustrated in Table 5.
 
Table 5: Mining Equipment
Description
Units
Total Cost
USD
Main Shaft
   
10-Tonne Loco's
4
130,000
5,25-Tonne 3 m³ Side-Tipping Granby Cars
40
253,878
LM57 Loaders
6
38,889
 
The equipment listed will be required to meet expansion demands. Other mining equipment required, such as drills and air legs will be refurbished and re-allocated to new working areas. Blanket currently owns sufficient amount of drills and air legs to satisfy the required production increases.
 
 
8.4
PEA LoM Plan
 
The PEA LoM plan includes only Blanket Mine, which is divided into 2 main areas, namely the Above 750 Level and Below 750 Level (Figure 14).
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  32

 
 
Image
 
8.4.1
Blanket LoM Profile
 
The production tonnes illustrated in the NI report only include Measured and Indicated Resources and are restricted to the area above 750 m Level. The PEA includes the NI profiles, as well as all Inferred resources Below 750 m Level. The tonnes included in the NI are combined in Figure 15, showing only the Inferred tonnes for Eroica and Lima Above 750 m Level and split for the Below 750 m Level production tonnes.
 
Image
 
The above figure indicates a production profile of between 50k tonnes per month and 55k tonnes per month. To achieve this, the AR Main and AR South profiles were delayed by approximately two years and Eroica by 2.5 years. The associated gold production from the different areas is illustrated in Figure 16.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  33

 
 
Image
 
 
The Mineral Resource category tonnes split between Measured, Indicated and Inferred is illustrated Figure 17.
 
Image
 
Measured tonnes, as well as the majority of the Indicated tonnes are included in the Reserve LoM plan. No Inferred tonnes were included in the Reserve LoM plan and were scheduled in such a way that it created the tail-end of the production profile. The production profiles illustrated in the rest of this Report includes the NI tonnes and Inferred tonnes and are only separated into the different mining areas to illustrate their individual contribution to the overall PEA LoM plan.
 
8.4.2
Above 750 Level PEA LoM Plan
 
The combined production for Blanket mine Above 750 m is illustrated in Figure 18.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe 34

 
 
Image
 
 
The AR Main and AR South ore bodies make the biggest contribution to the total production from Blanket Above 750m level. The production volumes of the Blanket reef are restricted due to infrastructure limitations, but increases as capacity becomes available after the depletion of AR South. The production split for Blanket Above 750 m will be illustrated in more detail in the following sections.
 
8.4.2.1
Above 750 Level Blanket
 
Illustrated in Figure 19 is the Blanket mining area, which is included in the PEA LoM plan. This area encompasses the Leader ore body, 4 ore body, 2 ore body, 1 ore body, quartz ore body and BF ore body.
 
Image
 
Illustrated in Figure 20 is the contribution of the Blanket mining areas above 750 m. The Production rate from these areas are constrained by the capacity of the existing underground infrastructure and after an initial build-up to 100 t/d production rate will further increase to 450 t/d in 2020 and will continue until the resources are depleted; the production profile is illustrated in Figure 20.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  35

 
 
 
Image
 
8.4.2.2
Above 750 Level ARM and ARS PEA LoM Plan
 
At present, the main production tonnes are from the ARM and ARS mining areas (illustrated in Figure 21). Production from these areas will continue at high volumes, unlike other areas.
 
 
Image
 
Figure 22 illustrates the contribution of the Above 750 m AR Main and AR South mining areas to the PEA LoM plan.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  36

 
 
 
Image
 
8.4.2.3
Above 750 Level Eroica PEA LoM Plan
 
The Above 750 m Eroica mining area is illustrated in Figure 23. This area is planned to produce 200 t/day.
 
Image
 
Illustrated in Figure 24 is the contribution from the Eroica Above 750 m area.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  37

 
 
 
Image
 
8.4.2.4
Above 750 Level Lima
 
This area is the furthest North and only produces on the shallower levels (140 Level and 230 Level). The remaining resources are only located above 750 m Level (Figure 25).
 
Image
 
The current production rate planned for this area is 50 t/day. Production will increase to 100 t/day in 2016. Ultimately, when required infrastructure becomes free to handle the additional tonnes, the rate will increase to 300 t/day until depletion (Figure 26).
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe 38

 
 
 
Image
 
8.4.3
Below 750 Level PEA LoM Plan
 
The area below 750 m mainly comprises Inferred Mineral Resources. Existing shaft infrastructure does not extend deep enough to access this area. The new Central Shaft will access this area and the existing 4 shaft will be equipped with an extractor fan and used as the up-cast shaft. The production from this area is illustrated in Figure 27.
 
Image
 
8.4.3.1
Below 750 Level Blanket PEA LoM Plan
 
The Below 750 Level Blanket mining areas will be accessed from 6 Winze (Figure 28).
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe 39

 
 
Image
 
These areas will contribute to the PEA LoM plan. The stand-alone PEA LoM plan for this area is illustrated in Figure 29.
 
Image
 
The schedule currently in place to reach full production from Below 750 level Blanket is illustrated in Figure 30. Also evident from the figure is the timing of first production from the area, which is April 2016. A production build-up will occur until May 2017, when full production from the area will be achieved at 500 t/day. Figure 30 indicates that there is sufficient time planned to complete 6 Winze and, should everything go according to plan, production from the Below 750 m areas might start earlier than expected.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe 40

 
 
Image
 
8.4.3.2
Below 750 Level ARM and ARS PEA LoM Plan
 
The Below 750 level ARM and ARS areas will be accessed from the Central Shaft (see Figure 31).
 
Image
 
The below 750 m ARM and ARS mining areas are the main production areas and approximately 900 t/day are expected from these areas. The contribution of these areas to the PEA LoM plan is illustrated in Figure 32.
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  41

 
 
Image
 
Illustrated in Figure 33 is the planned schedule for the ARM and ARS Below 750 level areas. It is evident that the sinking of the shaft is highly dependent on completion of the tramming loop. Completion of the shaft to 1,080 m is expected in September 2017, which will provide access to the 870 Level and 1000 Level. Production from ARM and ARS can be started in April 2018, however, the production from these areas are delayed to ensure an overall constant plant feed rate of between 50 ktpm and 55 ktpm.
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  42

 
  
Image
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  43

 
 
8.4.3.3
Below 750 Level Eroica PEA LoM Plan
 
The Below 750 Level Eroica area will be accessed from haulage extensions of the Central Shaft (Figure 34).
 
Image
 
Eroica will start with production after ARM and ARS as haulage development will continue from these areas. Eroica’s contribution to the PEA LoM production plan is illustrated in Figure 35.
 
Image
 
Haulage development to Eroica will take approximately 20 months (Figure 36). All available stoping crews will be moved from AR Main and AR South after their deployment to Eroica to shorten the LoM production tail. Stoping operations from Eroica will be delayed by 18 months to maintain the targeted 50 ktpm – 55 ktpm plant feed rate.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  44

 
 
Image
 
8.5
Labour Requirements
 
The labour cost is forecasted to increase by 21% when the forecasted production increases to 660,000 tonnes per year which is a result of the increase in total mine employees from 1,118 to ±1,350. A breakdown of the current mine employees is displayed in Figure 37. The majority of the employees (42%) are the directly related mining employees and this is also the area which sees the majority of the increase in employees with the increase in tonnage.
 
Image
 
8.6
Study Level Assessment – PEA Mine Plan
 
The PEA LoM plan to expand the operation to the Below 750 m Levels are based on current proven mining methods and rates. Hence the accuracy of the PEA LoM plan can be supported by historical performance figures that implies that it is very likely that the PEA LoM plan will achieve the set schedule. The same applies to the labour requirements.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  45

 
 
9
ENGINEERING AND INFRASTRUCTURE
 
In order to increase production, various expansion projects have been planned for the Blanket mining operations. Expansion projects will consist of the Below 750 m Level expansion project. These projects will not only increase the annual production but it will also increase the total LoM. Infrastructure associated with these expansion projects include the sinking of a new Central Shaft in-between the AR Main and AR South ore bodies.
 
9.1
Surface Infrastructure
 
9.1.1
Blanket Mine
 
The existing infrastructure at the Blanket mine will be utilised in parallel with new infrastructure and is specifically aimed at targeting the Below 750 m Level mining areas. The extensions will entail the sinking of a new vertical shaft from surface as well as the sinking of a new sub-shaft located close to the bottom of 5 Winze. This sub-shaft is known as 6 Winze and it will be used to access the Blanket Below 750 m Level mining area and provide secondary access to the new Central Shaft.
 
The new Central Shaft will have a 4-compartment, 6 m diameter layout, equipped with a 3,642 kW double-drum winder. This shaft will be used as the main hoist for men, material and rock. The shaft will also be equipped with a service winder for routine maintenance in the shaft. On surface, a 900 mm wide, 50 m long overland waste conveyor will transport waste rock to a rock dump. Additional supporting surface infrastructure will include shaft offices, change rooms, lamp rooms, etc. New housing for both senior and junior staff is also planned in anticipation of the increased production profile.
 
9.1.1.1
Services
 
Power
Power to this new shaft complex will be supplied via a 2.5 km 33 kV overland power line leading to the shaft sub-station. Power will be distributed through 3 x 6 MVA 33 kV/ 6.6 kV/ 525 V transformers and its associated switchgear. For the underground environment 50 kVA 550 V/110 V transformers will be used to step power down from 550 V for lighting purposes while larger 250 kVA 6.6 kV/550 V transformers will be used to drive larger components such as conveyors.
 
Water
Capital is allowed for new pumps, valves and pipelines to be used for the reticulation of water on surface. Service water will be transported through these pipelines separate from potable water. Water on surface will be used for fire suppression and will service the ablution facilities of the shaft offices and change houses. New 80/250 single stage stork pumps will service the dams and water will be pumped through a 250 mm Asbestos Cement (“AC”) pipeline system to the new shaft complex.
 
Air
In conjunction with the Central Shaft, a new compressor house, complete with a 15 t overhead gantry, will be built on surface. This compressor house will house a Centac C1000 180 MX3 unit capable of 6,420 cfm at a pressure of 7 bar. This additional compressed air supply will complement the existing compressed air infrastructure in order to sustain the increased tonnage profile and subsequent increase in drilling equipment.
 
9.2
Underground Infrastructure
 
The No 5 Winze currently extends from 140 m Level down to the 750 m Level. The No 6 Winze will extend down to 1000 m Level. Men and material will be hoisted via the Jethro vertical shaft, No 5 Winze and the new 6 Winze to the new underground mining areas in the interim until the Central Shaft is commissioned. An additional tipping loop on 750 m Level will be established, along with new silos next to the No 4 vertical shaft. This will provide the necessary capacity to hoist the extra waste generated from the development of the new Central Shaft as described in the Below 750 m Level expansion programme.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  46

 
 
Development waste and ore will be hoisted with two 5 t and two 12 t auto discharging rock skips through the Central Shaft after it is commissioned. 1080 m Level will be equipped with a crusher and loading station as well as ore bins. The loading arrangement will be equipped with automated loading flasks and spillage bins similar to the current arrangement as on 765 m Level at 4 shaft.
 
LM57 loaders will load onto 10 t locos equipped with 5.25 t 3 m³ side tipping Granby cars that will be used to convey ore and waste from the mining areas to the loading station and the necessary side tipping ramps and grizzlies have been allowed for on 750 m Level. In addition to this infrastructure, bin chutes and conveyors fed by vibrating feeders have been allowed for on 765 m Level to assist in the transport of reef and waste from the bins to the shaft for hoisting.
 
 
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  47

 
 
10
PROCESSING
 
10.1
Process Design Criteria
 
Table 6: Process Design Criteria
     
Source ("S")
     
A
PEA LoM Plan
Blanket Mine
 
B
Experience/Best Practice
PEA Study
   
C
Calculation
     
D
Estimate
Process Design Criteria
E
Historic Production
     
F
Client Info
         

Item
Value
Unit
S
Comment
Operating Parameters
       
Days per month
27.0
days/month
B
at 90% availability
Hours per day
22.0
hr/day
B
at 90% running time
Total throughput
60.0
ktpm
A
Average throughput at steady state
Total throughput
101.0
tph
C
 
Feed grade
4.0
g/t
A
Average feed grade
Blanket RoM recovery
93.5%
%
E
 
Gravity recovery
50%
%
F
 
Crushing
       
Jaw capacity
160
tph
F, D
Estimate based on size
Cone capacity
180
tph
F, D
Estimate based on size
Crushing hours
 13 to 14
hr/day
C
 
Milling
       
Milling hours
 22 to 24
hr/day
B
at 90% running time
Gravity gold
120.0
kg/month
C
 
Leaching
       
CIL feed grade
         2.0
g/t
C
 
CIL capacity
     185.0
tph
F
 
CIL tank size
   4,640.0
m3
F
 
Retention time
       33.0
hr
C
 
Elution
       
Carbon loading
         2.0
kg/t
D
 
Carbon eluted
       57.0
t C/month
C
 
Elution capacity
         4.0
t
F
Two elution columns at 2 tonnes each
Elutions per month
       15.0
elutions/month
C
 
Note:
 
1.
Rounding errors may occur.
 
The Blanket mine plant recovery was based on historic production recoveries and is not expected to change in the future.
 
10.2
Process Description
 
In order to treat the between 50 ktpm and 55 ktpm of RoM material, the plant crushing and milling circuits will be upgraded. The upgrades and process flow is described in the following (see Figure 38 and Figure 39 for process flow schematics). The red dotted blocks indicate additions to the existing plant. RoM ore will be fed from the various shafts over jaw crushers to reduce the top size from -300 mm to less than 80 mm.
 
Tramp iron magnets will remove any scrap iron/steel ahead of the cone crushers. This is important as any iron products from underground will cause major damage to the crushers if allowed to enter the crusher bowl. Two new 32 x 20 jaw crushers will be installed to crush ore from the Blanket mine shafts. The crushed ore is stored on an open stockpile from where material is fed to the cone crushers. The cone crushers were upgraded recently and replaced by two 38" hydraulically adjusted Nordberg crushers. The crushers can operate independently and feed Osborne vibrating screens. The screened product, which is smaller than 10 mm, is delivered to the mill feed bin. The equipment quality is good and good maintenance is applied, which was apparent from the site visit observations.
 
The rod mill feed bin live capacity is small, which in turn requires that the crushers operate on a three-shift cycle to ensure that the rod mills have adequate feed for continuous operation. There are plans to install additional storage capacity which will result in reduced operating costs in the crushing circuit. The cone crushers can then operate for fewer hours at a higher throughput thereby reducing operating unit costs and introducing more flexibility.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  48

 
 
There are three open-circuit 6.5 ft. x 12 ft. rod mills with Blanket planning to add an additional 8 ft. x 12 ft. rod mill. The mill will operate in parallel, as shown in Figure 38. Each feed belt will have a mill feed mass meter which is used to control and measure the mill feed rate. The foundations of the previous mills were in the process of being demolished which leaves adequate space for future expansion.
 
Approximately 45% to 50% of the gold production is recovered as gravity gold. An additional Knelson will be installed next to the existing Knelsons. Concentrate from the Knelson concentrators will be further treated in new Acacia reactor units in the smelthouse. Although the installation will only be considered at a later date, provision has been made for the installation of Acacia reactors for upgrading of Knelson concentrates. The Gemini tables will be used initially with some modifications as these units operate effectively at present. The Acacia tailings will be recycled back into the milling circuit. Acacia concentrate will be transferred directly to smelting. The Knelson concentrator tails is pumped from a sump through cyclones whose underflow reports to the existing 12 ft. x 16 ft. ball mill. An additional 12 ft. x 22 ft. ball mill will be added. The mills will operate in closed circuit with the cyclone.
 
The product from the Knelson tails cyclone overflow and the regrind mills discharge is pumped into the CIL plant. The CIL consists of one pre-aeration tank and eight leach tanks where alkaline-cyanide leaching and simultaneous absorption of dissolved gold onto granular activated carbon take place. Oxygen generated from a pressure oxygen plant is added into the first CIL tank; liquid oxygen is also available in the event of the oxygen plant being out of circuit for maintenance or breakdowns. There is a TAC 1000 cyanide online analyser which measures and controls cyanide addition. This process control system, in conjunction with oxygen injection, leads to reduced cyanide consumption.
 
Elution of the gold from the loaded carbon and subsequent electrowinning is done on site. There are two 2.5 tonne elution columns which operate in parallel. The design of the columns is unique; the elution process as well as the electrowinning steps take place in the same pressurised vessel. The advantage of this is that there is no circulation of solution outside the vessel which requires heat exchangers for heating and cooling. The overall effect is that the system is very energy-efficient and cost-effective. During electrowinning the gold is deposited on wire wool cathodes within the elution column, the loaded cathodes are removed on a planned cycle and acid-digested. The resultant gold solids from acid digestion and the re-dressed gold concentrate from Knelson concentrators are smelted into bars. The granular activated carbon is kiln regenerated before it is recirculated back to the CIL section. Loaded carbon is not acid treated in an attempt to reduce reagent costs. Carbon reactivation has remained acceptable although the acid treatment can be re-introduced if this is required.
 
The gold bullion, in the form of doré bars, is delivered, as required by Zimbabwean gold-mining law, to the Government-operated Fidelity for sampling and onward delivery to the Zimbabwe gold refinery.
 
Power is supplied from the national grid, but a fully-automated, diesel-driven power plant is available when power trips occur. The diesel power generation sets have a capacity of 10 Megawatts and can service both the mine and the plant when required.
 
The plant tailings from CIL are reduced in cyanide content and deposited on two licensed tailing impoundment areas situated close to the plant. The maximum amount of tailings water is pumped back to the metallurgical plant for re-use. Daily management and operation of the tailing deposition area is contracted out to the Zimbabwean subsidiary of Fraser Alexander.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  49

 
 
 
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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  50

 
 
 
Image

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  51

 
 
11
CAPITAL
 
11.1
Basis of Estimate
 
Capital contained in this section was supplied by the client and reviewed by Minxcon. The capital is deemed sufficient and all major infrastructure costs have been accounted for. In addition to the capital estimation, sustaining capital was applied to the LoM profile. Sustaining capital expenditures are capital expenditures resulting from improvements to and major renewals of existing assets. Such expenditures serve to maintain existing operations, but do not generate additional revenue.
 
11.2
Capital Cost Summary
 
Capital for the various key expansion project items are illustrated in Table 7. These projects include the sinking of a new main shaft and the No 6 Winze extension Below 750 m Level.
 
Table 7: Expansion Project Capital Estimation
Item Description
 
Total Cost
 
 
USD
 
 Construction Machinery
    712,963  
 New Central Shaft *
    22,303,316  
 Haulage Development
    7,040,000  
 Electrical
    27,500  
 Metallurgical Plant
    6,944,184  
 Mine Engineering
    245,000  
 Mechanical Engineering
    1,246,101  
 Technical
    130,520  
 Health, Safety & Environment
    150,000  
 Human Resources
    45,000  
 No 6 Winze
    1,000,000  
 Blanket Deep Drilling Project
    6,800,000  
 Total
    46,644,584  
* The capital estimate for the central shaft is an all-in capital cost to sink and the equip the shaft to hoist men, material and rock
 
The total capital estimation including sustaining capital over the LoM is illustrated in Table 8.
 
Table 8: Total Capital Estimation
Item Description
 
Total
 
Sustaining Capital
    18,417,507  
Project Capital
    46,644,584  
Total
    65,062,091  
 
11.3
Processing
 
Processing Capital Cost (Table 9) details the capital required to upgrade the comminution (crushing and milling) circuits at the Blanket Plant over the next four years (2015 to 2018). The upgrades will allow the circuits to process the targeted mine tonnes of 55 ktpm. The leaching as well as the elution and smelting circuits have sufficient capacity. The capital expenditure schedule is in line with the tonnes ramp-up according to the PEA LoM plan.
 
The following major upgrade activities are planned between 2015 and 2018:-
 
·
Install two new Telsmith (32" x 20") jaw crushers, one at the no. 4 shaft and the main shaft each.
 
·
Extension of the jaw crusher product stockpile.
 
·
Additional primary and regrind mills with auxiliary equipment such as feed weightometers and slurry pumping.
 
·
Addition of a Knelson concentrator.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  52

 
 
 
·
Although the installation will only be considered at a later date, provision has been made for the installation of Acacia reactors for upgrading of Knelson concentrates. The Gemini tables will be used initially with some modifications as these units operate effectively at present.
 
Table 9: Processing Capital Cost Summary
Item
Qty
Total (USD)
No. 4 shaft interlink trailer tipping c/w civils, feeders & conveyor
1
739,000
Upgrade primary surface crushers to 32" x 20" Telsmith
2
564,444
Primary crusher dust extraction/control system
1
150,000
Two step vibrating grizzly's for above granulators
1
85,690
Coarse ore stockpile extension c/w civil, feed & discharge conveyors
1
398,000
Fine ore bin c/w civils, c/w feed, tripping & discharge conveyors
1
886,200
Belt scale (weightometer) x 2 for new rod mills
2
154,000
Primary 8’x12’ rod mills c/w with drives, liners, civil & electrics
1
1,018,000
Regrind 3.66 m x 6.93 m ball mill c/w with drive, liners, civils & electrics
1
1,494,000
Rod & ball mill white metal bearing monitoring system
1
50,000
Girth gear lubrication system
1
25,000
Warman 8/6 slurry pumps complete with motors
3
156,000
Acacia CS2000 reactor & EW cell, spares, pumps, piping
1
755,180
Acacia CS1000 reactor & EW cell, spares, pumps, piping
1
422,670
Top floor extension to smelt house for Acacia EW cells
 
230,000
Knelson 30" CD concentrator
1
335,000
Total
 
          6,944,184
Source: Blanket Mine
 
 
11.4
Capital Scheduling
 
Expansion projects are expected to span a period of approximately 5 years with minor capital being spent in the 6th year to finalise the various expansion projects. The capital schedule for this period is illustrated in Figure 40.
 
Image
 
The total capital schedule over the LoM, including sustaining capital, is illustrated in Figure 41.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  53

 
 
 
Image
 
11.5
  Study Level Assessment - Capital
 
The capital estimation is mostly based on quotes that include installation costs and other costs associated with capital items. Hence, there is a high level of confidence in the capital estimation accuracy for the Below 750 m Level expansion Project.
 


 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  54

 
 
12
OPERATING COST
 
12.1
Mining
 
The operating costs used for Blanket Mine is based on the business plan received from the mine. The operating costs planned from October 2014 onwards are compared to the actual costs paid during 2012, 2013 and up to September 2014. The comparison was done to ensure that the planned opex, as received from the mine, is, in fact, achievable. The comparison is displayed in Figure 42. The increase in the cost per tonne in 2024 is a function of the decrease in production in the last years as displayed in Figure 43.
 
Image
 
The increase in the total direct mining cost and the decrease in cost per tonne are a function of the increase in tonnes mined and milled from an average of 381,000 tonnes from 2012 to 2014 to a forecasted average of 663,000 tonnes from 2017 to 2022. The actual and forecasted costs per tonne are displayed against the tonnes milled to better indicate the effect it has on the cost per tonne.
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  55

 
 
Image
 
From Figure 42 and Figure 43 it appears that the planned production costs are very similar to the actual cost for 2012, 2013 and 2014, and would be an acceptable assumed rate. The labour is the highest contributor to the direct mining costs and make up 33% of the cost followed by the electricity that average 25% of the cost. The operating cost per milled tonne increased in year 2024 as a result of the smaller amount of tonnes actually produced against similar operating expenditure.
 
The costs were split between fixed costs and variable costs. The fixed cost component in the estimate was determined by identifying the activities which would remain fixed on the operation regardless of the tonnage produced. These activities are flagged as fixed in the model. It should be noted that some of the fixed costs (direct labour, electricity, water and others) would change with tonnage, whether it is a linear or step change. All activities of which the cost would directly change with tonnage, whether it is a linear or step change, has been assumed and flagged as variable cost. The majority portion of the costs is fixed.
 
Table 10 illustrates the average operating cost components over the LoM. Where relevant, the operating cost was linked to the ore tonnes produced. The cash flow was modelled on a variable costs basis for plant and mining consumable costs but fixed costs such as the administration, overheads and management were fixed independent of the tonnes mined. The mechanical engineering cost includes compressors, spares, rolling stock and transport. The other direct mining expense includes administration, security, human resources (“HR”) and safety health and administration costs. Procurement costs and other overheads are included in the operating costs as non-direct mining expenses. The non-direct mining costs make up 14% of the total mining cost. The costs displayed in Table 10 are based on the costs at steady state of 663,000 tonnes per annum.
 
Table 10: Fixed and Variable Mining Operating Cost
Direct Mining Expenses
Unit
Amount per Year
Fixed Direct Mining Expenses
 
At Steady State
Mechanical engineering
USD
                       2,985,359
Mining
USD
                           886,304
Electrical engineering
USD
                       1,199,464
Other
USD
                       2,822,078
ZESA Power
USD
                       7,341,154
Diesel cost
USD
                           245,280
Total non-management payroll Mining
USD
                       8,709,236
Management payroll Mining
USD
                       1,394,175
Other on-mine costs
USD
                       2,158,928
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  56

 
 
Direct Mining Expenses Unit
Amount per Year
Variable Direct Mining Expenses
   
Explosives Cost
USD/RoM t
                                    3.2
Mining Steel Cost
USD/RoM t
                                    1.3
Total Direct Mining Expenses
USD
                     30,680,790
Total Direct Mining Expenses
USD/RoM t
                                  46.3
Non-Direct Mining Expenses
Unit
Unit
Fixed Non-Direct Mining Expenses
   
Other income/(expense)
USD
                             65,976
Exploration EPO fees
USD
                           422,004
CMC Management fee
USD
                       4,680,000
Total Non-Direct Mining Expenses
USD
                       5,167,980
Total Non-Direct Mining Expenses
USD/RoM t
                                  7.8
Total Combined Mining Expenses
USD/RoM t
                                  54.1
 
The total combined mining cost amounts to USD54.1/t with USD46.3/t relating to the direct mining expenditure.
 
12.2
Processing Cost
 
Table 11 summarises the operating costs for the plant. The costs were based on estimations supplied by Blanket and modified according to the RoM tonnes. The costs were split between fixed and variable costs and are average at steady-state operation (between 2017 and 2020).
 
Table 11: Operating Cost Summary
Item
Unit
Monthly Averages
Yearly Averages
at Steady State
at Steady State
Milled Tonnes
kt
                       55.18
                     662.18
Fixed  Plant Expenses
USD'000
                             216.45
                          2,597.46
Milling Fixed Consumables
USD'000
                       26.13
                     313.56
Non-Management
USD'000
                     164.06
                  1,968.74
Management
USD'000
                       26.26
                     315.16
Variable  Plant Expenses
USD/t
                               12.15
                               12.15
ZESA Power
USD/t
                         6.51
                         6.51
Diesel Power
USD/t
                         0.14
                         0.14
Cyanide
USD/t
                         2.38
                         2.38
Steel
USD/t
                         1.53
                         1.53
Other Consumables
USD/t
                         1.60
                         1.60
Total  Plant Expenses
USD'000
                             886.97
                       10,643.70
Total  Plant Expenses
USD/t
                               16.07
                               16.07
 
As shown in Figure 44, the expected operating costs are in line with historic unit costs.
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  57

 
 
Image
 
12.3
Study Level Assessment – Operating Costs
 
The operating cost estimation is based on current operational expenses and is regarded at a high level of confidence for the Below 750 m Level expansion Project. The planned operating costs will decrease as production volumes increase. The good correlation between the historical operating costs and the planned operating costs increases the confidence that the planned costs will be met.
 
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  58

 
 
13
FINANCIALS
 
The scope of this valuation exercise was to determine the financial viability of the Project. This is illustrated by using the Discounted Cash Flow (“DCF”) method on a Free Cash Flow to the Firm (“FCFF”) basis, to calculate the nett present value (“NPV”) and hence the intrinsic value of the project in real terms. The intrinsic value is the amount considered, on the basis of an evaluation of available facts, to be the “true”, “real” or “underlying” worth of an item. Thus it is a long-term, Non-Market Value concept that smooths short-term price fluctuations. In mining, the intrinsic value refers to the fundamental value based on the technical inputs, and a cash flow projection that creates a NPV. Few of these inputs are market-related, except possibly for metal price, benchmarked costs and the discount rate applied.
 
The PEA study includes Inferred Resources that are considered too speculative geologically to have the economic considerations applied to them that would enable them to be categorised as Mineral Reserves. There is no certainty that the PEA will be realised in terms of the Inferred Resources.
 
A company has different sources of finance, namely common stock, retained earnings, preferred stock and debt. Free cash flow is based on either FCFF or Free cash flow to equity (“FCFE”). FCFF is the cash flow available to all the firm’s suppliers of capital once the firm pays all operating expenses (including taxes) and expenditures needed to sustain the firm’s productive capacity. The expenditures include what is needed to purchase fixed assets and working capital, such as inventory. FCFE is the cash flow available to the firm’s common stockholders once operating expenses (including taxes), expenditures needed to sustain the firm’s productive capacity, and payments to (and receipts from) debt holders are accounted for. It must be noted that FCFF minus Nett Debt = FCFE.
 
The NPV is derived post-royalties and tax, pre-debt real cash flows, after taking into account operating costs, capital expenditures for the mining operations and the processing plant and using forecast macro-economic parameters. The valuation date for the Discounted Cash Flow is 1 October 2014.
 
13.1
Key Assumptions
 
13.1.1
Cash Flow Approach (Desktop DCF)
 
Basis of Valuation of the Mining Assets
In generating the financial model and deriving the valuations, the following was considered:-
 
·
The optimised cash flow model with economic input parameters.
 
·
The cash flow model is in constant money terms and USD.
 
·
A hurdle rate of 8.36% (in real terms) was calculated for the discount factor.
 
·
It is assumed that Blanket receives 98.5% of gold value in terms of the sale agreement with Fidelity.
 
·
The impact of the Mineral Royalties Act as per the Zimbabwean Mining Regulation.
 
·
Sensitivity analyses were performed to ascertain the impact of discount factors, commodity prices, grade, working costs and capital expenditures.
 
·
The full value of the operation was reported for Blanket Mine – no attributable values were calculated.
 
·
The model was set up in calendar years with year 2014 only including October to December.
 
13.1.2
Macro-Economic Forecasts
 
The following section includes the macro-economic and commodity price forecasts for the operation over the LoM. The USD gold price is in real monetary terms and is constant throughout the LoM. The model is set up in calendar years from January to December, starting October 2014. Table 12 displays the forecast for gold product in real terms, as received from the client. The historic gold price over the past 3 years averaged USD1,531/oz. and the 2014 average up to September 2014 averaged USD1,298/oz. By comparing the forecast to the Energy and Metals Consensus Forecast with an average gold price of USD1,237/oz. over the next four years, a gold price of USD1,250/oz. is considered to be an acceptable and appropriate forecast.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  59

 
 
Table 12: Gold Forecast
Item
Unit
LoM
Gold
USD/oz.
1,250
Gold
USD/kg
40,188
Source: Caledonia
 
Working Capital
The creditors and debtors days were calculated as the actual averages over the past 3 years. The creditors days were calculated at 93 days and debtors days at 15 days. In September 2014, Blanket’s working capital consisted of debtors payments of USD1.7 million to be received and outstanding creditor payments of USD3.5 million. This balance was also included in the working capital calculation of the financial model.
 
13.1.3
Recoveries
 
The ore from the Blanket Mine operation will be treated at the existing Blanket plant and its expected recovery percentage can be seen in Table 13. The recovery is detailed in Section 10.
 
Table 13: Recovery Percentage
Item
Percentage
Plant Recovery % Blanket Mine
93.5%
 
13.2
 Regulatory Items
 
13.2.1
Corporate Taxes
 
The prevailing taxation regime for mining companies in Zimbabwe includes the following provisions:-
 
·
Corporate Income tax at 25%.
 
·
Exploration, development and capital costs can be expensed against profit in the year incurred or carried forward to be expensed against the first year of production.
 
·
Exemptions on customs duty and import taxes on capital items during exploration and development phases.
 
·
Withholding tax on dividend payments to non-Zimbabweans and on services provided by foreign suppliers at a rate of 5% to 15%, depending on the location of the payee.
 
13.2.2
Royalties
 
Mining royalties are charged in terms of the Mines and Minerals Act (Chapter 21:05). The royalties are collectable from all the minerals or mineral-bearing products obtained from any mining location and disposed by a miner or on his behalf. The royalties are chargeable whether the disposal is made within or outside Zimbabwe.
 
Zimbabwean tax laws and international pricing have pushed deliveries in the gold sector to decline by 26% within the first-half of 2014. A decision was made by the Government of Zimbabwe in its 2014 Mid-Year Fiscal Policy Review Statement to reduce the royalty on Zimbabwean gold producers from 7% to 5%, effective 1 October 2014. The royalty of 5% is, however, not tax deductible and the tax rate is applied on the earnings before royalty deductions.
 
13.3
Discount Rate
 
13.3.1
Beta
 
Beta is a measure of the volatility or systematic risk of a security or a portfolio in comparison to the market as a whole. The analyst must make two estimation decisions when setting up the Beta calculations:-
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  60

 
 
 
1.
The first decision concerns the length of the estimation period. Most estimates of betas, including those by Value Line and Standard and Poors 500 (“S&P 500”), use five years of data, while Bloomberg uses two years of data.
 
2.
The second decision concerns the use of daily or intra-day returns, which will increase the number of observations in the regression, but exposes the estimation process to a significant bias in beta estimates related to non-trading, in particular small stocks.
 
Finding a measurable database for Zimbabwe is not possible. Minxcon considered two Exchange Traded Funds which includes a basket of equities: Junior Gold Miners ETF ((NYSEARCA:”GDXJ”) and Gold Miners ETF (NYSEARCA:”GDX”). This was measured against the S&P 500 typically used for Beta calculations. The S&P 500 is designed to be a leading indicator of U.S. equities and is meant to reflect the risk/return characteristics of the large cap universe. The S&P 500 is one of the most commonly used benchmarks for the overall U.S. stock market. The composite split of junior miners for the GDXJ is based on companies in the following countries which unfortunately are biased towards US and Australian companies but nevertheless gives an indication of a basket Beta: The United States (21.8%), Australia (11.2%), South Africa (2.4%), China (1.3%) and the United Kingdom (0.7%). The GDX consist of the global majors. Using a start date for the indices from 4 January 2010, the following betas were calculated over 56 months:-
 
·
GDX (Juniors) - 0.93741627;
 
·
GDX (Majors) 0.258442589 – this is very much aligned with current Betas of individual mines; and
 
·
Caledonia (Toronto price) – 0.81.
 
Measured monthly over a historic 2-year period, it is evident that Betas of the two gold indices, in particular that of Juniors, have declined. In contrast, those of Blanket Mine have increased.
 
Image
 
Considering that less volatility recently occurred in the Betas of Gold operations, Minxcon proposes a Beta for Blanket Mine averaging between the longer term 0.81 and current number of 2.17 – i.e. – 1.50.
 
13.3.2
Capital Asset Pricing Model
 
To test the appropriateness of the discount rate for the specific Project, Minxcon used the Capital Asset Pricing Model (“CAPM”) to calculate the discount rate. The following were considered:-
 
·
The US Risk Free Rate (30 years) at 3.33% was considered as an acceptable risk-free rate at the time of the valuation.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  61

 
 
 
·
The market risk premium of 5.0%, a rate generally considered as being the investor’s expectation for investing in equity, rather than a risk-free government bond.
 
·
The beta of a stock is normally used to reflect the stock price’s volatility over and above other general equity investments in the country of listing – the Beta was calculated at 1.50 as described above.
 
Table 14: Nominal Discount Rate Calculation
Cost of Equity
Discount Rate
US Risk free rate
3.33%
Risk premium of market
5.0%
Operational Risk (Base Beta)
1.50
Nominal Cost of equity (CAPM)
10.83%
Real Cost of equity (CAPM)
8.36%
 
13.4
Operating Cost Summary
 
Whilst International Financial Reporting Standards (“IFRS”) sets out the form and content of a mining entity’s financial statements, management may wish to present investors with supplemental information in the form of non-Generally Accepted Accounting Principles (“GAAP”) measures. Most commonly, these comprise earnings before interest and tax (EBIT), earnings before interest, tax, depreciation and amortisation (EBITDA) and various forms of adjusted profit or underlying profit based on management’s view of meaningful information for investors. Another common non-GAAP measure in the mining industry is cash costs, e.g., gold mining entities often present the cash cost per ounce of gold produced. Minxcon used the current Australian method of reporting that was suggested by the Gold Institute. This method is perceived as being uniform in the industry but basic differences still exist between countries. The operating costs in the financial model were broken down into different categories:-
(C1) Direct Cash Cost;
(C2) Production Cost; and
(C3) Fully Allocated Cost.
 
The definitions of these costs are as follows:-
 
(C1) Direct Cash Cost
C1 represents the cash cost incurred at each processing stage, from mining through to recoverable metal delivered to market, less net by-product credits (if any). The M1 margin is defined as metal price received minus C1. Direct Cash Costs cover:-
 
·
mining, ore freight and milling costs;
 
·
ore purchase and freight costs from third parties in the case of custom smelters or mills;
 
·
mine-site administration and general expenses;
 
·
concentrate freight, smelting and smelter general and administrative costs;
 
·
matte freight, refining and refinery general and administrative costs; and
 
·
marketing costs (freight and selling).
 
(C2) Production Cost
Production Cost (C2) is the sum of net direct cash costs (C1) and Capex. The M2 margin is defined as metal price received minus C2.
 
(C3) Fully Allocated Cost
Fully Allocated Cost (C3) is the sum of the production cost (C2), indirect costs and net interest charges. The M3 margin is defined as metal price received minus C3. Indirect costs are the cash costs for:-
 
·
The portion of corporate and divisional overhead costs attributable to the operation;
 
·
Research and exploration attributable to the operation;
 
·
Royalties and "front-end" taxes (excluding income and profit-related taxes);
 
·
Extraordinary costs i.e. those incurred as a result of strikes, unexpected shutdowns etc.; and
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  62

 
 
 
·
Interest charges including all interest paid, both directly attributable to the operation and any corporate allocation (net of any interest received) on short-term loans, long-term loans, corporate bonds, bank overdrafts etc.
 
Costs reported for the Blanket Mine, which consist of plant and mining operating costs are displayed in Table 15. Other costs (C3) include the general and administration fees, Caledonia management fees as well as overheads. Detail about the operating cost and the breakdown of the mining and plant costs are described in the mining and plant cost sections. The royalty amount includes the Zimbabwean revenue royalty of 5%.
 
Table 15: OPEX Summary over LoM
Item
Unit
Amount
Unit
Amount
Net Turnover
USD/Milled tonne
151
USD/Gold oz.
1,250
Mine Cost
USD/Milled tonne
46
USD/Gold oz.
379
Plant Costs
USD/Milled tonne
16
USD/Gold oz.
136
Other Costs
USD/Milled tonne
4
USD/Gold oz.
30
Direct Cash Costs (C1)
USD/Milled tonne
66
USD/Gold oz.
546
Capex
USD/Milled tonne
11
USD/Gold oz.
92
Production Costs (C2)
USD/Milled tonne
77
USD/Gold oz.
637
Royalties
USD/Milled tonne
8
USD/Gold oz.
63
Other Cash Costs
USD/Milled tonne
9
USD/Gold oz.
75
Fully Allocated Costs/ Notional Costs (C3)
USD/Milled tonne
94
USD/Gold oz.
775
NCE Margin
%
38%
%
38%
EBITDA*
USD/Milled tonne
69
USD/Gold oz.
567
EBITDA Margin
%
45%
   
Gold Recovered
oz.
707,934
   
Notes:
 
1.
* EBITDA excludes capital expenditure.
 
2.
Numbers may not add up due to rounding.
 
Direct Cash cost for Blanket is USD66/milled tonne that equates to USD546/oz. which is below the global cash cost of USD767/oz.
 
Image
 
Blanket Mine has a fully-allocated cost of USD94/milled tonne that equates to USD775/oz. The fully-allocated cost is displayed per ounce together with the gold price of USD1,250/oz. that was used in the LoM. During year 2024 the tonnes mined decreases, but the grade mined increases, resulting in lower cost per ounce produced.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  63

 
 
Image
 
13.5
Capital Estimation Summary
 
The capital schedule for the Blanket mining operations for the LoM is illustrated in Figure 47. Detail about the capital is described in the relevant capital sections. Sustaining capital expenditures are capital expenditures resulting from improvements to and major renewals of existing assets. Such expenditures serve to maintain existing operations, but do not generate additional revenues. Total capital expenditure over the LoM is USD65 million with the peak capital expenditure of USD17 million during 2016.
 
Image
 
13.6
Saleable Product
 
The saleable product ounces per year are illustrated in Figure 48. The average recovery over the LoM is 93.5% for an average grade of 4.02 g/t.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  64

 
 
Image
 
A breakdown of the tonnes and ounces used in the LoM are displayed in Table 17. The PEA LoM plan included Mineral Resources that were diluted by using the modifying factors described in the mining section.
 
Table 17: Production Breakdown in LoM
Item
Project
Blanket Mine LoM
Ore Tonnes Mined
Tonnes ('000)
5,855
Average Mined Grade
g/t
4.02
Total Oz. in PEA LoM Plan
oz.
757,148
Grade Delivered to Plant
g/t
4.02
Metal Recovered
   
Recovered grade
g/t
3.76
Yield/Recovery
%
93.5%
Total Oz. Recovered
oz.
707,934
 
13.7
Valuation Summary
 
The highlights of the valuation conducted by Minxcon are discussed in the following sections. Table 18 illustrates the Project NPV at various discount rates with a best-estimated value of USD147 million at a real discount rate of 8.36% and an IRR of 267%.
 
Table 18: Project Valuation Summary – Real Terms
Item
Unit
Value
Real NPV @ 0.00%
USDm
239
Real NPV @ 5.00%
USDm
169
Real NPV @ 8.36%
USDm
147
Real NPV @ 10.00%
USDm
123
Real NPV @ 15.00%
USDm
91
Internal Rate of Return (IRR)
%
267%
 
Table 19 illustrates the Project profitability ratios.
 
Table 19: Profitability Ratios
Item
Unit
Profitability Ratios
Total ounces in PEA LoM plan
oz.
757,148
In situ Mining Inventory Valuation
USD/oz.
195
LoM
Years
11
Present Value of Income flow
USDm
261
Present Value of Investment
USDm
39
Benefit-Cost Ratio
Ratio
6.7
Return on Investment
%
568%
Average Payback Period
months
10
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  65

 
 
Item Unit
Profitability Ratios
Peak Funding Requirement
USDm
-2
Peak Funding Year
Year
2014
Break Even Milled Grade (Including Capex)
g/t
2.49
Incentive Gold Price (Including Capex)
USD/oz.
775
 
13.7.1
Monte Carlo
 
In order to evaluate risk, a Monte Carlo simulation was developed using a population of 5,000 simulations. This is a tool which allows the simulation of random scenarios to determine the effect thereof. Minxcon simulated various input parameters using a range in which a parameter is expected to vary (see Table 20).
 
Table 20: Monte Carlo Input Ranges
Input
Min
Max
Current
Min
Max
Gold Price (USD/oz.)
80%
120%
1,250
1,000
1,500
Grade (g/t)
90%
110%
4.0
3.6
4.4
Fixed Costs (USD/t)
95%
105%
56
53
59
Variable Cost (USD/t)
95%
105%
10
9
10
Mining Capex (USD)
95%
110%
58
55
64
Plant Capex (USD)
95%
105%
7
7
7
 
The simulation was done on the LoM model. The results of the simulation are depicted in Figure 49. Using these figures in the Monte Carlo model, the value range of the Blanket operation plots between USD105 million (Q25%) and USD186 million (Q75%). The analysis shows a positive distribution with a relatively small deviation from the mean. The operation is therefore a robust operation and not very sensitive to change in the input parameters - an indication of low risk. The best-estimated value of USD147 million is also similar to the mean value of USD147 million derived from the Monte Carlo.
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  66

 
 
 
Image
 
13.8
Cash Flows
 
The annual cash flow before capital expenditure, total capital expenditure and cumulative cash flow forecast for the LoM is displayed in Figure 50. During 2022 the tonnes mined and the grade mined is slightly higher than the average of the preceding and succeeding years which results in peak cash flow of USD45 million during this year.
 
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  67

 
 
Image
 
 
13.9
Sensitivity Analysis
 
Based on the real cash flow calculated in the financial model, Minxcon performed single-parameter sensitivity analyses to ascertain the impact on the NPV. The bars represent various inputs into the model, each being increased or decreased by 2.5% i.e., the left side of graph shows lower NPVs because of lower prices and lower grades, higher Opex and Capex and the opposite on the right hand. The red line and black line representing the least sensitive and most sensitive impacts to the NPV. For the DCF, the gold price and grade have the biggest impact on the sensitivity of the Project followed by the operating cost. The Project is not sensitive to the capital.
 
Image
 
A sensitivity analysis was conducted on the grade and the gold price to better indicate the effect these two factors have on the NPV, as well as the total costs and the capital (Table 21 and Table 22).
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  68

 

Table 21: Sensitivity Analysis of Gold Price and Grade to NPV8.36% (USDm)
 
Grade delivered to plant
3.42
3.52
3.62
3.72
3.82
3.92
4.02
4.12
4.22
4.32
4.38
4.52
4.63
AU Price
Change %
85.0%
87.5%
90.0%
92.5%
95.0%
97.5%
100.0%
102.5%
105.0%
107.5%
109.0%
112.5%
115.0%
1,063
85.0%
34
43
51
60
69
78
86
95
104
112
117
130
138
1,094
87.5%
43
52
61
70
79
88
97
105
114
123
129
141
150
1,125
90.0%
51
61
70
79
88
98
107
116
125
134
140
152
161
1,156
92.5%
60
70
79
89
98
107
117
126
136
145
151
164
173
1,188
95.0%
69
79
88
98
108
117
127
137
146
156
162
175
185
1,219
97.5%
78
88
98
107
117
127
137
147
157
167
173
187
196
1,250
100.0%
86
97
107
117
127
137
147
157
168
178
184
198
208
1,281
102.5%
95
105
116
126
137
147
157
168
178
189
195
209
220
1,313
105.0%
104
114
125
136
146
157
168
178
189
200
206
221
231
1,344
107.5%
112
123
134
145
156
167
178
189
200
210
217
232
243
1,363
109.0%
117
129
140
151
162
173
184
195
206
217
224
239
250
1,406
112.5%
130
141
152
164
175
187
198
209
221
232
239
255
266
1,438
115.0%
138
150
161
173
185
196
208
220
231
243
250
266
278
1,500
120.0%
155
168
180
192
204
216
228
241
253
265
272
289
301
 
 
Table 22: Sensitivity Analysis of Production Costs and Capital to NPV8.36% (USDm)
 
Total Capex
55.3
56.9
58.6
60.2
61.8
63.4
65.1
66.7
68.3
69.9
70.9
73.2
74.8
Production Cost (USD/t)
Change %
85.0%
87.5%
90.0%
92.5%
95.0%
97.5%
100.0%
102.5%
105.0%
107.5%
109.0%
112.5%
115.0%
86
130.0%
94
93
93
92
91
90
90
89
88
87
87
86
85
82
125.0%
104
103
102
102
101
100
99
99
98
97
97
96
95
79
120.0%
113
113
112
111
110
110
109
108
108
107
106
105
105
76
115.0%
123
122
122
121
120
119
119
118
117
116
116
115
114
73
110.0%
133
132
131
130
130
129
128
127
127
126
126
124
124
69
105.0%
142
141
141
140
139
138
138
137
136
136
135
134
133
66
100.0%
152
151
150
149
149
148
147
147
146
145
145
144
143
63
95.0%
161
161
160
159
158
158
157
156
155
155
154
153
152
59
90.0%
171
170
169
169
168
167
166
166
165
164
164
163
162
56
85.0%
180
180
179
178
177
177
176
175
175
174
173
172
172
53
80.0%
190
189
188
188
187
186
186
185
184
183
183
182
181
49
75.0%
200
199
198
197
197
196
195
194
194
193
192
191
191
46
70.0%
209
208
208
207
206
205
205
204
203
203
202
201
200

 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  69

 
 
14
PAY-BACK AREA
 
The pay-back area is the area that is required to be extracted until the cumulative cash flow of the Project becomes positive. The payback period is from the starting date of the Project until the date that the cumulative cash flow becomes positive. The payback period is illustrated in Figure 52.
 
Image
 
The cumulative cash flow at the end of year 2016 is approximately USD 1million. For the purposes of determining the payback period it was assumed that the period will end on 31 December 2016. The tonnes produced that forms part of the payback period is illustrated in Figure 53.
 
Image
 
The graph illustrates that only a small portion of the Below 750 m Level tonnes will be part of the payback period and are all from the Blanket Below 750 m Level area. All the resource blocks that are included in the payback period are highlighted on the mine plan to illustrate the payback area. Figure 54 illustrates the payback area.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  70

 
 
Image
 
The total tonnes and ounces from this area is illustrated in Table 23.
 
Table 23: Payback Area Tonnes and Ounces
Resources in Payback area
Tonnes
Ounces
Tonnes Split
Measured
612,671
67,028
59%
Indicated
389,750
50,464
38%
Inferred
30,721
6,400
3%
Total
1,033,142
123,892
 
 
The USD 65 million capital expenditure resulted in a USD 17 Million peak expenditure in year 2016. This peak capital expenditure is, for the most part, paid back by the Measured and Indicated Mineral Resources with only 3% from the Inferred Mineral Resources. As a result, the risk associated with the Expansion Project being planned predominantly in the Inferred Resources is almost completely mitigated.
 
 
 

 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  71

 
 
 
15
MAJOR RISKS
 
The major risks are summarised in Table 24 and ranked from high to low. Refer to Appendix 1 for risk assessment methodology and definitions.
 
Image




 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  72

 
 
Imagae

 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  73

 
 
16
CONCLUSIONS
 
Study Level:
 
·
The Mineral Resource confidence is concept level because the resources below 750 m Level are predominantly in the Inferred category, mitigated by the fact that there is only 3% Inferred Resources in the payback area. Also important to note that the exploration target areas below AR Main and AR South (currently contributing up to 70% of total mine’s production) as well as below Lima and Eroica are excluded from the PEA LoM plan. The following figure illustrates the areas included in the PEA LoM plan:-
 
Image
 
 
·
The PEA LoM plan, design, schedule and OPEX estimation is better than concept level and is based on current actual performance.
 
·
The capital estimation was estimated at a very high level of confidence based on engineering designs, drawings and firm quotes and is at least at a definitive level of confidence.
 
Mining Areas:
 
·
The PEA includes the Mineral Reserves as well as all the Inferred Mineral Resources in the Above 750 m Level area. The PEA also includes Indicated and Inferred Mineral Resources from the Below 750m Level area.
 
Infrastructure:
 
·
The existing infrastructure at the Blanket mine will be utilised in parallel with new infrastructure and is specifically aimed at targeting the Below 750 m Level mining areas.
 
·
The extensions will entail the sinking of a new vertical shaft from surface as well as the completion of the No 6 Winze deepening project.
 
Additional Capital:
 
·
Capital for the various key expansion project items amounts to USD46.6 million.
 
Recoveries:
 
·
The historic metallurgical recoveries of 93.5% are not expected to change with the increased tonnes from the Blanket Mine.
 

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PEA LoM Plan:
 
·
The tonnage profile for the PEA is based on the Reserve LoM plan including replacement tonnages (Inferred Resources) to be mined through the existing shaft and the new central shaft situated in-between AR Main and AR South.
 
·
The average tonnage planned in the Reserve LoM plan at steady state is around 38 ktpm and this is expected to increase to above 50 ktpm.
 
·
The average grade is expected to increase slightly from 3.67 g/t to 4.02 g/t.
 
·
The infrastructure extensions as defined in the PEA adds an additional approximately 345 koz. to the 320 koz. already in the Reserve LoM plan, effectively doubling the amount of gold. The additional PEA ounces are illustrated in the following figure.
 
Image
 
 
·
The PEA LoM plan excludes the Exploration Target areas below AR Main, AR South, Lima and Eroica. The PEA project will provide access to these Exploration target areas and to future exploration areas below 1120 level that will potentially extend the LoM.
 
Valuation:
 
·
The best-estimated value of the PEA was calculated at USD147 million at a real discount rate of 8.36% compared to the value of USD66 million derived from the Reserve LoM plan. The IRR was calculated at 267%
 
·
The PEA thus adds an additional USD81 million to the Reserve LoM plan.
 
·
By using the Monte Carlo model for the PEA, the value range of the Blanket operation plots between USD105 million and USD186 million.
 
·
The PEA is most sensitive to gold price and grade.
 
·
The PEA has a break-even gold price of USD775/oz., including capital.
 
·
Direct Cash cost for the PEA is USD66/milled t that equates to USD546/oz., which is below the average global gold cash cost of USD767/oz.
 
 
·
Fully-allocated cost for the PEA is USD94/milled t that equates to USD775/oz.; noticeably lower than similar gold mining operations.
 
 
Payback area:
 
·
The pay-back area is the area that is required to be extracted until the cumulative cash flow of the Project becomes positive. The payback period is from the starting date of the Project until the date that the cumulative cash flow becomes positive.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  75

 
 
 
·
The payback area includes a total of approximately 1 M tonnes and 124 koz. This area consists of 59% Measured Resources from above 750 m Level, 38% Indicated Resources from above and below 750 m Level and only 3% Inferred Resources below 750 m Level.
 
·
As a result, the risk associated with the Expansion Project being planned predominantly in the Inferred Resources is almost completely mitigated.
 
 
 
 
 
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  76

 
 
17
RECOMMENDATIONS
 
Payback Area
 
·
To fully de-risk the PEA expansion project, it is recommended to do exploration drilling in the payback area, as illustrate in the figure below, to increase the level of confidence of the Mineral Resources to Indicated.
 
Image
 
Mineral Resources:
 
·
Best practice QA/QC must be implemented on the operation, especially for deep drilling and other exploration drilling as these sample points are single points and have greater influence than the day-to-day evaluation samples.
 
·
Short deflections must be drilled when drilling the "deep" drill holes and exploration drill holes to understand variability and improve the confidence of the intersections for the Indicated and Inferred resources.
 
·
Long inclined boreholes or directional drilling should be investigated as an option to drill more and deeper intersections in the "pay shoots" without increasing the cross-cut development. This could help to convert the Inferred Mineral Resources to Indicated Mineral Resources.
 
Processing:
 
·
The incorporation of additional process control systems should be pursued to improve gold recoveries and reduce costs.
 
·
Metering of power consumptions to the main process units should be installed so that plant power utilisation can be controlled.
 
·
Although the Gemini tables operate effectively at the moment, installation of Acacia reactors should be considered for upgrading of Knelson concentrates.
 
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  77

 
 
18
GLOSSARY OF TERMS
 
Table 25: Glossary of Terms
Term
Definition
Alluvial
The product of sedimentary processes in rivers, resulting in the deposition of alluvium (soil deposited by a river).
Arenite
A sedimentary rock composed mainly of quartz minerals.
Argillite
A sedimentary rock composed mainly of clay minerals.
Assay laboratory
A facility in which the proportions of metal in ores or concentrates are determined using analytical techniques.
Auriferous
A synonym for gold-bearing.
Beneficial Interest
The ultimate interest accruing or due to a party in a project. Depending on the circumstances, the beneficial interest may differ from participation, contributory or share subscription interests.
Capital Asset Pricing Model (CAPM)
A model that describes the relationship between risk and expected return.
Carbon-In-Leach (CIL)
A process similar to CIP (described below) except that the ore slurries are not leached with cyanide prior to carbon loading. Instead, the leaching and carbon loading occur simultaneously.
Carbon-In-Pulp (CIP)
A common process used to extract gold from cyanide leach slurries. The process consists of carbon granules suspended in the slurry and flowing counter-current to the process slurry in multiple-staged agitated tanks. The process slurry, which has been leached with cyanide prior to the CIP process, contains solubilised gold. The solubilised gold is absorbed onto the carbon granules, which are subsequently separated from the slurry by screening. The gold is then recovered from the carbon by electrowinning onto steel wool cathodes or by a similar process.
Comminution
Action of reducing material, normally ore, to minute particles or fragments.
Conglomerate
A sedimentary rock containing rounded fragments (clasts) derived from the erosion and abrasion of older rocks. Conglomerates are usually formed through the action of water in rivers and beaches. The interstitial spaces between the clasts are filled with finer grained sediment.
Contributory interest
In general, a contributory interest is the amount required to be contributed towards the exploration and development costs of a project by a party in order for that party to earn its participation interest in the project. If that party does not contribute its share of the funding then its participating interest will be diluted. The precise definition of this term can differ between agreements.
Cut-off grade
Cut-off grade is any grade that, for any specific reason, is used to separate two courses of action, e.g. to mine or to leave, to mill or to dump.
Development
Activities related to preparation for mining activities to take place and reach the required level of production.
Diamond drilling
An exploration drilling method, where the rock is cut with a diamond drilling bit, usually to extract core samples.
Dilution
Waste which is mixed with ore in the mining process.
Dip
The angle that a structural surface, i.e. a bedding or fault plane, makes with the horizontal. It is measured perpendicular to the strike of the structure.
Discount rate
The interest rate used in discounted cash flow analysis to determine the present value of future cash flows. The discount rate takes into account the time value of money (the idea that money available now is worth more than the same amount of money available in the future because it could be earning interest) and the risk or uncertainty of the anticipated future cash flows (which might be less than expected).
Discounted Cash Flow (DCF)
In finance, discounted cash flow analysis is a method of valuing a project, company, or asset using the concepts of the time value of money. All future cash flows are estimated and discounted to give their present values (PVs) – the sum of all future cash flows, both incoming and outgoing, is the net present value (NPV), which is taken as the value or price of the cash flows in question.
Electro-winning
The process of removing gold from solution by the action of electric currents.
EMPR
Environmental Management Programme Report.
Exploration
Prospecting, sampling, mapping, diamond drilling and other work involved in the search for mineralisation.
Facies
The features that characterise rock as having been emplaced, metamorphosed or deposited in a sedimentary fashion, under specific condition. In the case of sediment host deposits, this infers deposition within a particular depositional environment.
 
 

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Term Definition
Faulting
The process of fracturing that produces a displacement within, of across lithologies.
Fair Value
The estimated price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between knowledgeable and willing parties at the measurement date (an exit price) [IFRS], other than in a liquidation sale [US GAAP, FAS 157].
Feasibility study
A definitive engineering estimate of all costs, revenues, equipment requirements and production levels likely to be achieved if a mine is developed. The study is used to define the economic viability of a project and to support the search for project financing.
Fluvial
River environments.
Footwall
The underlying side of a fault, ore body or stope.
Forward sales
The sale of a commodity for delivery at a specified future date and price.
Grade
The quantity of metal per unit mass of ore expressed as a percentage or, for gold, as grams per tonne of ore.
Hanging wall
The overlying side of a fault, ore body or stope.
Heap leaching
A low-cost technique for extracting metals from ore by percolating leaching solutions through heaps of ore placed on impervious pads. Generally used on low-grade ores.
In situ
In place, i.e. within unbroken rock.
Indicated Mineral Resource
An “Indicated Mineral Resource” is that part of a Mineral Resource for which quantity, grade or quality, densities, shape and physical characteristics, can be estimated with a level of confidence sufficient to allow the appropriate application of technical and economic parameters, to support mine planning and evaluation of the economic viability of the deposit. The estimate is based on detailed and reliable exploration and testing information gathered through appropriate techniques from locations such as outcrops, trenches, pits, workings and drill holes that are spaced closely enough for geological and grade continuity to be reasonably assumed (NI43-101 definition).
Inferred Mineral Resource
An “Inferred Mineral Resource‟ is that part of a Mineral Resource for which quantity and grade or quality can be estimated on the basis of geological evidence and limited sampling and reasonably assumed, but not verified, geological and grade continuity. The estimate is based on limited information and sampling gathered through appropriate techniques from locations such as outcrops, trenches, pits, workings and drill holes.
Internal Rate of return (IRR)
The internal rate of return on an investment or project is the "annualised effective compounded return rate" or "rate of return" that makes the net present value of all cash flows (both positive and negative) from a particular investment equal to zero. It can also be defined as the discount rate at which the present value of all future cash flow is equal to the initial investment or in other words the rate at which an investment breaks even.
Intrinsic Value
The amount considered, on the basis of an evaluation of available facts, to be the “true”, “real” or “underlying” worth of an item.  Thus it is a long-term, Non-Market Value concept that smooths short term price fluctuations. In the case of real estate, this would be the value of the property taking into account the structure, size, location etc., as opposed to taking into account the current state of the market. In mining, the intrinsic value refers to the fundamental value based on the technical inputs, and a cash flow projection that creates a Net Present Value. Few of these inputs are market related, except possibly for metal price, benchmarked costs and the discount rate applied.
Kriging
An estimation method that minimises the estimation error between data points in determining mineral resources. Kriging is the best linear unbiased estimator of a mineral resource.
Level
The workings or tunnels of an underground mine which are on the same horizontal plane.
Lithology
The general compositional characteristics of rocks.
Marginal  mine
A mine which has a relatively small cash operating margin (cash operating costs including capital expenditures in relation to gross gold sales) at the current gold price.
Market Value
The estimated amount for which an asset or liability should exchange on the valuation date between a willing buyer and a willing seller in an arm's length transaction after proper marketing wherein the parties had each acted knowledgeably, prudently, and without compulsion [IVSC, IFRS].
Measured mineral resource
“Measured Mineral Resource‟ is that part of a Mineral Resource for which quantity, grade or quality, densities, shape, and physical characteristics are so well established that they can be estimated with confidence sufficient to allow the appropriate application of technical and economic parameters, to support production planning and evaluation of the economic viability of the deposit. The estimate is based on detailed and reliable exploration, sampling and testing information gathered through appropriate techniques from locations such as outcrops, trenches, pits, workings and drill holes that are spaced closely enough to confirm both geological and grade continuity.
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  79

 
 
Term Definition
Metallurgical plant
Process plant erected to treat ore and extract the contained gold.
Metallurgical recovery
Proportion of metal in mill feed which is recovered by a metallurgical process or processes.
Metallurgy
The science of extracting metals from ores and preparing them for sale.
Milling/Crush
The comminution of the ore, although the term has come to cover the broad range of machinery inside the treatment plant where the gold is separated from the ore prior to leaching or flotation processes.
Mine call factor (MCF)
The ratio of the grade of material recovered at the mill (plus residue) to the grade of ore calculated by sampling in stopes.
Mine recovery factor (MRF)
The MRF is equal to the mine call factor multiplied by the plant recovery factor.
Mineable
That portion of a mineral resource for which extraction is technically and economically feasible.
Mineral Reserve
A Mineral Reserve is the economically mineable part of a Measured or Indicated Mineral Resource demonstrated by at least a Preliminary Feasibility Study. Adequate information on mining, processing, metallurgical, economic and other relevant factors that demonstrate, at the time of reporting, that economic extraction can be justified. A Mineral Reserve includes diluting materials and allowances for losses that may occur when the material is mined. (NI43-101 definition). Mineral reserves are reported as general indicators of the life of mineral deposits. Changes in reserves generally reflect:
i.development of additional reserves;
ii.depletion of existing reserves through production;
iii.actual mining experience;  and
iv.price forecasts.
Grades of mineral reserve actually processed from time to time may be different from stated reserve grades because of geologic variation in different areas mined, mining dilution, losses in processing and other factors. Neither reserves nor projections of future operations should be interpreted as assurances of the economic life of mineral deposits or of the profitability of future operations.
Mineral Resource
A Mineral Resource is a concentration or occurrence of diamonds, natural solid inorganic material, or natural solid fossilised organic material including base and precious metals, coal, and industrial minerals in or on the Earth’s crust in such form and quantity and of such a grade or quality that it has reasonable prospects for economic extraction. The location, quantity, grade, geological characteristics and continuity of a Mineral Resource are known, estimated or interpreted from specific geological evidence and knowledge.
Mineralisation
The presence of a target mineral in a mass of host rock.
Mineralised area
Any mass of host rock in which minerals of potential commercial value occur.
Net Present Value (NPV)
The difference between the present value of cash inflows and the present value of cash outflows. NPV is used in capital budgeting to analyse the profitability of an investment or project.
Notional Cost
All in cost which includes total cash costs (net of by-product credits), capital spending, general and administrative expenses, and exploration expenses.
Ore
A mixture of valuable and worthless minerals from which at least one of the minerals can be mined and processed at an economic profit.
Ore body
A continuous well defined mass of material of sufficient ore content to make extraction economically feasible.
Outcrop
The exposure of rock on surface.
Participation interest
The interest that a party holds in any benefits arising from the development or sale of a project. In order to earn this interest the party may, or may not, be required to contribute towards the exploration and development costs. The definition of this term may differ between agreements.
Pay limit
The breakeven grade at which the ore-body can be mined without profit or loss and is calculated using the gold price, the working cost and recovery factors.
PEA LoM plan
The Life of Mine plan that was done as part of the Preliminary Economic Assessment of the area that includes “Above 750 m Level” areas and “Below 750 m Level” areas. The PEA LoM plan are inclusive of the Reserve LoM plan and Inferred Mineral Resources.
Placer
A sedimentary deposit containing economic quantities of valuable minerals mainly formed in alluvial and eluvial environments.
Plant recovery factor
The gold recovered after treatment processes in a metallurgical plant. It is expressed as a percentage of gold produced (in mass) over the mass of gold fed into the front of the plant (i.e. into the milling circuit).
Probable Mineral Reserve
“Probable Mineral Reserve” is the economically mineable part of an Indicated and, in some circumstances, a Measured Mineral Resource demonstrated by at least a Preliminary Feasibility Study. This Study must include adequate information on mining, processing, metallurgical, economic, and other relevant factors that demonstrate, at the time of reporting, that economic extraction can be justified. (NI43-101 definition).
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  80

 
 
Term Definition
Proven Mineral Reserve
A “Proven Mineral Reserve” is the economically mineable part of a Measured Mineral Resource demonstrated by at least a Preliminary Feasibility Study. This Study must include adequate information on mining, processing, metallurgical, economic, and other relevant factors that demonstrate, at the time of reporting, that economic extraction is justified. (NI43-101 definition).
Recovered grade
The actual grade of ore realised or produced after the mining and treatment processes.
Reef
A narrow gold-bearing lithology, normally a conglomerate in the Witwatersrand Basin that may contain economic concentrates of gold and uranium.
Refining
The final stage of metal production in which final impurities are removed from the molten metal by introducing air and fluxes. The impurities are removed as gases or slag.
Reserve LoM Plan
The Life of Mine that are based only on Measured and Indicated Mineral Resources and only for the area “Above 750 m Level”. The Reserve LoM plan will be used to state Mineral Reserves.
Rehabilitation
The process of restoring mined land to a condition approximating to a greater or lesser degree its original state.  Reclamation standards are determined by the South African Department of Mineral and Energy Affairs and address ground and surface water, topsoil, final slope gradients, waste handling and re-vegetation issues.
Sampling
Taking small pieces of rock at intervals along exposed mineralisation for assay (to determine the mineral content).
Sedimentary
Formed by the deposition of solid fragmental material that originates from weathering of rocks and is transported from a source to a site of deposition.
Semi-Autogenous Grinding (SAG) mill
A piece of machinery used to crush and grind ore, which uses a mixture of steel balls, and the ore itself to achieve communition.
Semi-variogram
A graph that describes the expected difference in value between pairs of samples as a function of sample spacing.
Share Subscription Right
The right which a party has to subscribe for shares in any company set up to develop the mineral rights. The precise definition can differ between agreements.
Slimes
The finer fraction of tailings discharged from a processing plant after the valuable minerals have been recovered.
Slurry
A fluid comprising fine solids suspended in a solution (generally water containing additives).
Smelting
Thermal processing whereby molten metal is liberated from beneficiated ore or concentrate with impurities separating as lighter slag.
Spot price
The current price of a metal for immediate delivery.
Stockpile
A store of unprocessed ore or marginal grade material.
Stope
Excavation within the ore body where the main production takes place.
Stratigraphic
A term describing the chronological sequence in which bedded rocks occur that can usually be correlated between different localities.
Strike length
Horizontal distance along the direction that a structural surface takes as it intersects the horizontal.
Stripping
The process of removing overburden to expose ore.
Sulphide
A mineral characterised by the linkages of sulphur with a metal or semi-metal, such as pyrite (iron sulphide). Also a zone in which sulphide minerals occur.
Sweepings
The clean-up of residual broken ore in stopes.
Syncline
A basin shaped fold.
Syndepositional
A process that took place at the same time as sedimentary deposition.
Tailings
Finely ground rock from which valuable minerals have been extracted by milling.
Tailings dam
Dams or dumps created to store waste material (tailings) from processed ore after the economically recoverable gold has been extracted.
Tonnage
Quantities where the tonne is an appropriate unit of measure. Typically used to measure reserves of gold-bearing material in situ or quantities of ore and waste material mined, transported or milled.
Total cost per ounce
A measure of the average cost of producing an ounce of gold, calculated by dividing the total operating costs in a period by the total gold production over the same period.
Transgress
Systematic inundation of an erosional surface by sedimentary deposition.
Unconformity
A surface within a package of sedimentary rocks which may be parallel to or at an angle with overlying or underlying rocks, and which represents a period of erosion or non-deposition, or both.
Vamping
The final clean-up of gold bearing rock and mud from track ballast and/or accumulations in gullies and along transportation routes.
 
 

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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  81

 
 
Term Definition
Waste rock
Rock with an insufficient gold content to justify processing.
Weighted average Cost of Capital
A company's assets are financed by either debt or equity. WACC is the average of the costs of these sources of financing, each of which is weighted by its respective use in the given situation.
Working costs
Working costs represent production costs directly associated with the processing of gold and selling, administration and general charges related to the operation.
Zinc precipitation
A chemical reaction using zinc dust that converts gold solution to a solid form for smelting into unrefined gold bars.


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Preliminary Economic Assessment on Blanket Mine, Zimbabwe  82

 
19
APPENDICES
 
Appendix 1: Risk Assessment Methodology

Risk Assessment Methodology
All items were critically reviewed and assessed using the risk severity criteria shown below. The criteria were then weighted to give an overall risk score. These individual scores are then highlighted into three categories, viz:
 
 
·
Green – Low Risk (score less than 1);
 
·
Yellow – Medium Risk (score greater than 1 but less than 2.5); and
 
·
Red – High Risk (score greater than 2.5).
 
Once a high risk is identified, the project team is then required to take remedial action to either resolve or mitigate the risk.
 
Risk Assessment Results
The assessment highlighted specific risks associated with the operation in general, run of mine and concentrate production. These were then analysed for its chance of occurrence and secondly the impact on the viability of the operation. These are detailed in the tables below:-
 
Table 26: Likelihood of Risk Matrix
Level
Chance of Occurrence
Approach and Processes
15%
Not likely: 15% chance
Will effectively avoid this risk based on standard practices.
25%
Low likelihood: 25% chance
Have usually avoided this type of risk with minimal oversight in similar cases.
50%
Moderate: 50% chance
May avoid risk, but rework will be required.
75%
Highly Likely: 75% chance
Cannot avoid this risk with standard practices, but a different approach may work.
90%
Near Certainty: 90% chance
Cannot avoid this risk with standard practices, probably not able to mitigate.

Table 27: Magnitude of Risk Impact
Level
Classification
Delivery to Business Plan
Revenue Impact (%)
Cost
Impact on Business Objectives
1
Negligible
System performance largely unaffected. Minimal uncertainty of outcomes. Limited or no action required.
Negligible 0 – 2% reduction
Insignificant cost increase
Barely noticeable
2
Minor
Performance shortfall below goal but within acceptable limits. Minor uncertainty in key revenue drivers. Action should be taken to address impact.
Negative 3% - 5% reduction
Cost increase
< 5%
Minor areas of functionality are affected
3
Moderate
Overall system performance below goal & acceptable limits. Moderate uncertainty in key revenue drivers. Mitigating plans have to be developed to address risk areas.
Negative
6% - 10% reduction
Cost increase
5% - 10%
Many areas of functionality affected but still acceptable
4
Critical
Overall system performance well below goal & acceptable limits. Impact of potential uncertainties with major implications for the success of project. Immediate action to be taken to address risk drivers.
Negative
11% - 20% reduction
Cost increase
10% - 20%
Functionality unacceptably high
5
Catastrophic
Overall system performance unac­ceptable to the degree that the project is undeliverable. There will be catastrophic impact on the success of the project. Immediate action to be taken to address risk drivers.
Negative
> 20% reduction
Cost increase
> 20%
Functionality doesn’t deliver good business solution

 

Prepared by Minxcon (Pty) Ltd
 
 

 
Preliminary Economic Assessment on Blanket Mine, Zimbabwe  83

 
 
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Prepared by Minxcon (Pty) Ltd