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Segment Information
12 Months Ended
Dec. 31, 2013
Segment Reporting [Abstract]  
Segment Information

18. Segment Information

Factors Used by Management to Identify the Enterprise’s Reportable Segments and Measurement of Segment Income or Loss and Segment Assets

We have three operating segments (business segments) but only two reportable segments: the Chemical Business and the Climate Control Business. Our reportable segments are based on business units that offer similar products and services. The reportable segments are each managed separately because they manufacture and distribute distinct products with different production processes.

We evaluate performance and allocate resources based on operating income or loss. The accounting policies of the reportable segments are the same as those described in the summary of significant accounting policies.

Description of Each Reportable Segment

Chemical Business—The Chemical Business segment primarily manufactures and sells:

 

    anhydrous ammonia, fertilizer grade AN, UAN, and AN ammonia solution for agricultural applications,

 

    high purity and commercial grade anhydrous ammonia, high purity AN, sulfuric acids, concentrated, blended and regular nitric acid, mixed nitrating acids, carbon dioxide, and diesel exhaust fluid for industrial applications, and

 

    industrial grade AN and solutions for the mining industry.

Our chemical production facilities are located in El Dorado, Arkansas; Cherokee, Alabama; Pryor, Oklahoma; and Baytown, Texas. Sales to customers of this segment primarily include farmers, ranchers, fertilizer dealers and distributors primarily in the ranch land and grain production markets in the United States; industrial users of acids throughout the United States and parts of Canada; and explosive manufacturers in the United States.

During 2012 and 2013, our Chemical Business encountered a number of significant issues including an explosion in one of our nitric acid plants at the El Dorado Facility in May 2012, a pipe rupture that damaged the ammonia plant at the Cherokee Facility in November 2012 and numerous mechanical issues at the Pryor Facility during 2012 and 2013, all resulting in lost production and causing an adverse effect on 2012 and 2013 sales and operating income. Also see Note 16 – Property and Business Interruption Insurance Claims and Recoveries and Note 21 – Subsequent Events.

In October 2012 and August 2013, a subsidiary within our Chemical Business acquired working interests in certain natural gas properties. Since our Chemical Business purchases a significant amount of natural gas as a feedstock for the production of anhydrous ammonia, management considers these acquisitions as economic hedges against a portion of a potential rise in natural gas prices in the future for a portion of our future natural gas production requirements. We report the working interests as part of the Chemical Business reportable segment. All of our natural gas producing activities are within the United States (in Pennsylvania).

As of December 31, 2013, our Chemical Business employed 530 persons, with 156 represented by unions under agreements, which will expire in November of 2016 through October of 2018.

Climate Control Business—The Climate Control Business segment manufactures and sells the following variety of heating, ventilation, and air conditioning (“HVAC”) products:

 

    geothermal and water source heat pumps,

 

    hydronic fan coils, and

 

    other HVAC products including large custom air handlers, modular geothermal and other chillers and other products and services.

These HVAC products are primarily for use in commercial/institutional and residential new building construction, renovation of existing buildings and replacement of existing systems. Our various facilities located in Oklahoma City comprise substantially all of the Climate Control segment’s operations. Sales to customers of this segment primarily include original equipment manufacturers, contractors and independent sales representatives located throughout the world.

 

Other—The business operation classified as “Other” primarily sells industrial machinery and related components to machine tool dealers and end users located primarily in North America.

Information about our continuing operations in different business segments is detailed below.

 

     2013     2012     2011  
     (In Thousands)  

Net sales:

      

Chemical:

      

Agricultural products

   $ 167,614      $ 217,329      $ 231,599   

Industrial acids and other chemical products

     141,936        162,498        161,776   

Mining products

     63,042        96,538        118,479   

Natural gas

     8,077        1,448        —     
  

 

 

   

 

 

   

 

 

 

Total Chemical

     380,669        477,813        511,854   

Climate Control:

      

Geothermal and water source heat pumps

     183,757        162,697        183,789   

Hydronic fan coils

     64,541        55,812        54,379   

Other HVAC products

     36,720        47,662        43,397   
  

 

 

   

 

 

   

 

 

 

Total Climate Control

     285,018        266,171        281,565   

Other

     13,600        15,047        11,837   
  

 

 

   

 

 

   

 

 

 
   $ 679,287      $ 759,031      $ 805,256   
  

 

 

   

 

 

   

 

 

 

Gross profit:

      

Chemical

   $ 46,165      $ 97,692      $ 130,687   

Climate Control

     92,907        80,981        88,178   

Other

     4,484        5,063        4,153   
  

 

 

   

 

 

   

 

 

 
   $ 143,556      $ 183,736      $ 223,018   
  

 

 

   

 

 

   

 

 

 

Operating income:

      

Chemical

   $ 87,784      $ 82,101      $ 116,503   

Climate Control

     30,386        25,834        32,759   

Other

     1,699        2,091        1,584   

General corporate expenses (1)

     (14,561     (14,371     (14,403
  

 

 

   

 

 

   

 

 

 
     105,308        95,655        136,443   

Interest expense, net

     13,986        4,237        6,658   

Losses on extinguishment of debt

     1,296        —          136   

Non-operating expense (income), net:

      

Chemical

     (1     (1     (1

Climate Control

     (1     (1     (2

Corporate and other business operations

     (98     (279     3   

Provisions for income taxes

     35,421        33,594        46,208   

Equity in earnings of affiliate—Climate Control

     (436     (681     (543
  

 

 

   

 

 

   

 

 

 

Income from continuing operations

   $ 55,141      $ 58,786      $ 83,984   
  

 

 

   

 

 

   

 

 

 

 

(1) General corporate expenses consist of the following:

 

     2013     2012     2011  
     (In Thousands)  

Selling, general and administrative:

      

Personnel costs

   $ (8,096   $ (8,110   $ (6,791

Professional fees

     (4,813     (4,116     (3,804

All other

     (2,208     (2,533     (3,404
  

 

 

   

 

 

   

 

 

 

Total selling, general and administrative

     (15,117     (14,759     (13,999

Other income

     584        388        226   

Other expense

     (28     —          (630
  

 

 

   

 

 

   

 

 

 

Total general corporate expenses

   $ (14,561   $ (14,371   $ (14,403
  

 

 

   

 

 

   

 

 

 

Information about our PP&E and total assets by business segment is detailed below:

 

     2013      2012      2011  
     (In Thousands)  

Depreciation, depletion and amortization of PP&E:

        

Chemical

   $ 23,497       $ 16,355       $ 14,659   

Climate Control

     4,707         4,250         3,853   

Other

     49         32         107   

Corporate assets

     57         44         143   
  

 

 

    

 

 

    

 

 

 

Total depreciation, depletion and amortization of PP&E

   $ 28,310       $ 20,681       $ 18,762   
  

 

 

    

 

 

    

 

 

 

Additions to PP&E:

        

Chemical

   $ 160,343       $ 141,399       $ 39,835   

Climate Control

     5,576         5,816         5,746   

Other

     65         889         54   

Corporate assets

     435         2,701         2,322   
  

 

 

    

 

 

    

 

 

 

Total additions to PP&E

   $ 166,419       $ 150,805       $ 47,957   
  

 

 

    

 

 

    

 

 

 

Total assets at December 31:

        

Chemical

   $ 842,725       $ 394,479       $ 294,886   

Climate Control

     159,960         139,526         160,515   

Other

     6,832         8,204         7,857   

Corporate assets

     73,580         34,403         38,751   
  

 

 

    

 

 

    

 

 

 

Total assets

   $ 1,083,097       $ 576,612       $ 502,009   
  

 

 

    

 

 

    

 

 

 

Net sales by business segment include net sales to unaffiliated customers as reported in the consolidated financial statements. Net sales classified as “Other” consist of sales of industrial machinery and related components. Intersegment net sales are not significant.

Gross profit by business segment represents net sales less cost of sales. Gross profit classified as “Other” relates to the sales of industrial machinery and related components.

 

Our chief operating decision makers use operating income by business segment for purposes of making decisions that include resource allocations and performance evaluations. Operating income by business segment represents gross profit by business segment less SG&A incurred by each business segment plus other income and other expense earned/incurred by each business segment before general corporate expenses. General corporate expenses consist of SG&A, other income and other expense that are not allocated to one of our business segments.

Identifiable assets by business segment are those assets used in the operations of each business. Corporate assets are those principally owned by LSB or by subsidiaries not involved in the three business segments.

All net sales and long-lived assets relate to domestic operations for the periods presented.

Net sales to unaffiliated customers are to U.S. customers except foreign export sales as follows:

 

Geographic Area

   2013      2012      2011  
     (In Thousands)  

Canada

   $ 19,976       $ 21,079       $ 23,765   

Other

     14,178         11,091         12,450   
  

 

 

    

 

 

    

 

 

 
   $ 34,154       $ 32,170       $ 36,215   
  

 

 

    

 

 

    

 

 

 

In general, foreign export sales are attributed based upon the location of the customer.

Major Customer

Net sales to one customer, Orica, of our Chemical Business segment represented approximately 6%, 9% and 11% of our total net sales for 2013, 2012 and 2011, respectively. See discussion concerning the supply agreement in Note 11 – Commitments and Contingencies.