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Segment Information
12 Months Ended
Dec. 31, 2014
Segment Reporting [Abstract]  
Segment Information

17. Segment Information

Factors Used by Management to Identify the Enterprise’s Reportable Segments and Measurement of Segment Income or Loss and Segment Assets

We have three operating segments (business segments) but only two reportable segments: the Chemical Business and the Climate Control Business. A reportable segment may include several business units that offer similar products and services. The reportable segments are managed separately from each other because they manufacture and distribute distinct products with different production processes.

We evaluate performance and allocate resources based on operating results. The accounting policies of the reportable segments are the same as those described in the summary of significant accounting policies.

Description of Each Reportable Segment

Chemical Business -The Chemical Business segment primarily manufactures and sells:

 

    anhydrous ammonia, fertilizer grade AN, UAN, and AN ammonia solution for agricultural applications,

 

    high purity and commercial grade anhydrous ammonia, high purity AN, sulfuric acids, concentrated, blended and regular nitric acid, mixed nitrating acids, carbon dioxide, and diesel exhaust fluid for industrial applications, and

 

    industrial grade AN and solutions for the mining industry.

Our chemical production facilities are located in El Dorado, Arkansas; Cherokee, Alabama; Pryor, Oklahoma; and Baytown, Texas. Sales to customers of this segment primarily include farmers, ranchers, fertilizer dealers and distributors primarily in the ranch land and grain production markets in the United States; industrial users of acids throughout the United States and parts of Canada; and explosive manufacturers in the United States.

 

During the last three years, our Chemical Business encountered a number of significant issues including an explosion in one of our nitric acid plants at the El Dorado Facility in May 2012, a pipe rupture that damaged the ammonia plant at the Cherokee Facility in November 2012, unplanned downtime at the Cherokee Facility in December 2014, and numerous mechanical issues at the Pryor Facility, all resulting in lost production and causing an adverse effect on our sales and operating income for the periods presented. Also see footnotes (2) and (3) below and Note 20 – Property and Business Interruption Insurance Claims and Recoveries relating to business interruption and property insurance recoveries.

Other products relate to working interests in certain natural gas properties. In 2012 and 2013, a subsidiary within our Chemical Business acquired these working interests. Since our Chemical Business purchases a significant amount of natural gas as a feedstock for the production of anhydrous ammonia, management considers these acquisitions as economic hedges against a portion of a potential rise in natural gas prices in the future for a portion of our future natural gas production requirements. We report the working interests as part of the Chemical Business reportable segment. All of our natural gas producing activities are within the United States (in Pennsylvania).

As of December 31, 2014, our Chemical Business employed 545 persons, with 166 represented by unions under agreements, which will expire in November of 2016 through October of 2018.

Climate Control Business - The Climate Control Business segment manufactures and sells the following variety of heating, ventilation, and air conditioning (“HVAC”) products:

 

    water source and geothermal heat pumps,

 

    hydronic fan coils, and

 

    other HVAC products including large custom air handlers, modular geothermal and other chillers and other products and services.

These HVAC products are primarily for use in commercial/institutional and residential new building construction, renovation of existing buildings and replacement of existing systems. Our various facilities located in Oklahoma City, Oklahoma comprise substantially all of the Climate Control segment’s operations. Sales to customers of this segment primarily include original equipment manufacturers, contractors and independent sales representatives located throughout the world.

Other - The business operation classified as “Other” primarily sells industrial machinery and related components to machine tool dealers and end users located primarily in North America.

 

Information about our continuing operations in different business segments is detailed below.

 

     2014      2013      2012  
     (In Thousands)  

Net sales:

        

Chemical (1):

        

Agricultural products

   $ 215,523       $ 167,614       $ 217,329   

Industrial acids and other chemical products

     160,104         141,936         162,498   

Mining products

     67,043         63,042         96,538   

Other products

     12,232         8,077         1,448   
  

 

 

    

 

 

    

 

 

 

Total Chemical

  454,902      380,669      477,813   

Climate Control:

Water source and geothermal heat pumps

  168,804      183,757      162,697   

Hydronic fan coils

  61,307      64,541      55,812   

Other HVAC products

  35,247      36,720      47,662   
  

 

 

    

 

 

    

 

 

 

Total Climate Control

  265,358      285,018      266,171   

Other

  12,250      13,600      15,047   
  

 

 

    

 

 

    

 

 

 
$ 732,510    $ 679,287    $ 759,031   
  

 

 

    

 

 

    

 

 

 

Gross profit:

Chemical (1) (2)

$ 66,565    $ 46,165    $ 97,692   

Climate Control

  82,443      92,907      80,981   

Other

  4,347      4,484      5,063   
  

 

 

    

 

 

    

 

 

 
$ 153,355    $ 143,556    $ 183,736   
  

 

 

    

 

 

    

 

 

 

Operating income:

Chemical (1) (2) (3)

$ 51,281    $ 87,784    $ 82,101   

Climate Control

  21,675      30,386      25,834   

Other

  1,771      1,699      2,091   

General corporate expenses (4)

  (21,365   (14,561   (14,371
  

 

 

    

 

 

    

 

 

 
  53,362      105,308      95,655   

Interest expense, net (5)

  21,599      13,986      4,237   

Losses on extinguishment of debt

  —        1,296      —     

Non-operating expense (income), net:

Chemical

  (249   (1   (1

Climate Control

  —        (1   (1

Corporate and other business operations

  (32   (98   (279

Provisions for income taxes

  12,400      35,421      33,594   

Equity in earnings of affiliate - Climate Control

  (79   (436   (681
  

 

 

    

 

 

    

 

 

 

Income from continuing operations

$ 19,723    $ 55,141    $ 58,786   
  

 

 

    

 

 

    

 

 

 

 

(1) As discussed above under “Chemical Business”, during the last three years, our Chemical Business encountered a number of significant issues at certain of our facilities resulting in lost production and adverse effects on operating results. However, some of these issues were covered by our business interruption and property insurance policies.
(2) For 2014, 2013, and 2012, we recognized business interruption insurance recoveries, of which $22.9 million, $28.4 million, and $7.3 million, respectively, were classified as reductions to cost of sales.
(3) For 2014 and 2013, we recognized property insurance recoveries, of which $5.1 million and $66.3 million, were classified as property insurance recoveries in excess of losses incurred (none for 2012).
(4) General corporate expenses consist of the following:

 

     2014      2013      2012  
     (In Thousands)  

Selling, general and administrative:

        

Personnel costs

   $ (8,434    $ (8,096    $ (8,110

Fees and expenses relating to certain activist shareholders’ proposals (A)

   $ (4,163    $ —         $ —     

Professional fees

     (4,536      (4,813      (4,116

All other

     (4,312      (2,208      (2,533
  

 

 

    

 

 

    

 

 

 

Total selling, general and adminsitrative

  (21,445   (15,117   (14,759

Other income

  97      584      388   

Other expense

  (17   (28   —     
  

 

 

    

 

 

    

 

 

 

Total general corporate expenses

$ (21,365 $ (14,561 $ (14,371
  

 

 

    

 

 

    

 

 

 

 

(A) During the first quarter of 2014, we incurred fees and expenses in evaluating and analyzing proposals received from certain activist shareholders and dealing, negotiating and settling with those shareholders in order to avoid a proxy contest in 2014.

 

(5) For 2014, 2013 and 2012, interest expense is net of capitalized interest of $14.1 million, $4.0 million and $0.4 million, respectively.

 

Information about our PP&E and total assets by business segment is detailed below:

 

     2014      2013      2012  
     (In Thousands)  

Depreciation, depletion and amortization of PP&E:

        

Chemical

   $ 30,364       $ 23,497       $ 16,355   

Climate Control

     4,946         4,707         4,250   

Other

     34         49         32   

Corporate assets

     320         57         44   
  

 

 

    

 

 

    

 

 

 

Total depreciation, depletion and amortization of PP&E

$ 35,664    $ 28,310    $ 20,681   
  

 

 

    

 

 

    

 

 

 

Additions to PP&E:

Chemical

$ 238,070    $ 160,343    $ 141,399   

Climate Control

  1,859      5,576      5,816   

Other

  27      65      889   

Corporate

  148      435      2,701   
  

 

 

    

 

 

    

 

 

 

Total additions to PP&E

$ 240,104    $ 166,419    $ 150,805   
  

 

 

    

 

 

    

 

 

 

Total assets at December 31:

Chemical

$ 929,745    $ 842,725    $ 394,479   

Climate Control

  133,183      159,960      139,526   

Other

  5,960      6,832      8,204   

Corporate

  68,117      73,580      34,403   
  

 

 

    

 

 

    

 

 

 

Total assets

$ 1,137,005    $ 1,083,097    $ 576,612   
  

 

 

    

 

 

    

 

 

 

Net sales by business segment include net sales to unaffiliated customers as reported in the consolidated financial statements. Net sales classified as “Other” consist of sales of industrial machinery and related components. Intersegment net sales are not significant.

Gross profit by business segment represents net sales less cost of sales. Gross profit classified as “Other” relates to the sales of industrial machinery and related components.

Our chief operating decision makers use operating income by business segment for purposes of making decisions that include resource allocations and performance evaluations. Operating income by business segment represents gross profit by business segment less SG&A incurred by each business segment plus other income and other expense earned/incurred by each business segment before general corporate expenses. General corporate expenses consist of SG&A, other income and other expense that are not allocated to one of our business segments.

Identifiable assets by business segment are those assets used in the operations of each business. Corporate assets are those principally owned by LSB or by subsidiaries not involved in the three business segments.

All net sales and long-lived assets relate to domestic operations for the periods presented.

 

Net sales to unaffiliated customers are to U.S. customers except foreign export sales as follows:

 

Geographic Area

   2014      2013      2012  
            (In Thousands)         

Canada

   $ 19,334       $ 19,976       $ 21,079   

Other

     12,642         14,178         11,091   
  

 

 

    

 

 

    

 

 

 
$ 31,976    $ 34,154    $ 32,170   
  

 

 

    

 

 

    

 

 

 

In general, foreign export sales are attributed based upon the location of the customer.