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Consolidated Statements of Cash Flows (USD $)
In Thousands, unless otherwise specified
 12 Months Ended
Dec. 31, 2011
Jan. 01, 2011
Jan. 02, 2010
Cash flows from operating activities:      
Net loss $ (38,567) $ (53,243) $ (61,463)
Adjustments to reconcile net loss to cash used in operations:      
Depreciation and amortization 10,562 13,365 16,984
Amortization of debt issue costs 2,940 1,963 2,459
Net gain from terminating the Georgia-Pacific supply agreement     (17,772)
Payments from terminating the Georgia-Pacific Supply Agreement   4,706 14,118
Gain from sale of properties (10,604)   (10,397)
Gain from property insurance settlements (1,230)    
Prepayment fees associated with principal payments on mortgage     616
Changes associated with the ineffective interest rate swap (1,676) (4,603) 6,252
Write-off of debt issue costs   183 1,407
Vacant property changes (291) 53 1,222
Gain on modification of lease agreement (1,971)    
Deferred income tax (benefit) provision (25) (600) 24,220
Share-based compensation 1,974 3,978 2,922
Decrease (increase) in restricted cash related to the ineffective interest rate swap, insurance, and other 987 6,556 (2,511)
Changes in assets and liabilities:      
Receivables (19,670) 145 11,306
Inventories 2,673 (15,065) 16,297
Accounts payable 5,973 (1,791) (13,749)
Changes in other working capital (375) 15,452 (13,583)
Other (343) (1,008) 1,819
Net cash used in operating activities (49,643) (29,909) (19,853)
Cash flows from investing activities:      
Property and equipment investments (7,222) (4,092) (1,815)
Proceeds from disposition of assets 18,355 711 14,451
Net cash provided by (used in) investing activities 11,133 (3,381) 12,636
Cash flows from financing activities:      
Repurchase of common stock   (583) (2,042)
Repayments on revolving credit facilities (478,630) (466,219) (116,682)
Borrowings from revolving credit facilities 475,918 507,419 16,682
Principal payments on mortgage (42,416)   (3,201)
Payments on capital lease obligations (1,440) (629)  
Prepayment fees associated with principal payments on mortgage     (616)
(Decrease) increase in bank overdrafts (725) (4,143) 2,517
Decrease (increase) in restricted cash related to the mortgage 20,604 (11,201) (10,296)
Debt financing costs (2,721) (6,521)  
Proceeds from stock offering less expenses paid 58,521    
Other   7 (41)
Net cash provided by (used in) financing activities 29,111 18,130 (113,679)
Decrease in cash (9,399) (15,160) (120,896)
Cash and cash equivalents balance, beginning of period 14,297 29,457 150,353
Cash and cash equivalents balance, end of period 4,898 14,297 29,457
Supplemental Cash Flow Information      
Net income tax (payments) refunds during the period (22) 19,983 10,299
Interest paid during the period 28,098 31,675 28,288
Noncash transactions:      
Capital leases $ 3,131 $ 1,889