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CONSOLIDATED STATEMENTS OF CASH FLOWS (USD $)
In Thousands, unless otherwise specified
 12 Months Ended
Dec. 29, 2012
Dec. 31, 2011
Jan. 01, 2011
Cash flows from operating activities:      
Net loss $ (23,027) $ (38,567) $ (53,243)
Adjustments to reconcile net loss to cash used in operations:      
Depreciation and amortization 8,565 10,562 13,365
Amortization of debt issue costs 3,746 2,940 1,963
Payments from terminating the Georgia-Pacific Supply Agreement     4,706
Gain from sale of properties (9,885) (10,604)  
Gain from property insurance settlements (476) (1,230)  
Changes associated with the ineffective interest rate swap   (1,676) (4,603)
Write-off of debt issue costs     183
Vacant property charges, net (30) (291) 53
Gain on modification of lease agreement   (1,971)  
Payments on modification on lease agreement (5,875)    
Deferred income tax benefit (20) (25) (600)
Share-based compensation 2,797 1,974 3,978
Decrease in restricted cash related to the ineffective interest rate swap, insurance, and other 695 987 6,556
Changes in assets and liabilities:      
Receivables (18,593) (19,670) 145
Inventories (44,482) 2,673 (15,065)
Accounts payable 9,050 5,973 (1,791)
Changes in other working capital 1,722 (375) 15,452
Other 1,563 (1,032) (960)
Net cash used in operating activities (74,250) (50,332) (29,861)
Cash flows from investing activities:      
Property, plant and equipment investments (2,826) (6,533) (4,140)
Proceeds from disposition of assets 19,195 18,355 711
Net cash provided by (used in) investing activities 16,369 11,822 (3,429)
Cash flows from financing activities:      
Repurchase of common stock     (583)
Repurchase of shares to satisfy employee tax withholdings (526)    
Repayments on revolving credit facilities (473,349) (478,630) (466,219)
Borrowings from revolving credit facilities 550,270 475,918 507,419
Principal payments on mortgage (37,272) (42,416)  
Payments on capital lease obligations (2,259) (1,440) (629)
Increase (decrease) in bank overdrafts 13,020 (725) (4,143)
Decrease (increase) in restricted cash related to the mortgage 9,970 20,604 (11,201)
Debt financing costs (1,683) (2,721) (6,521)
Proceeds from stock offering less expenses paid   58,521  
Other     7
Net cash provided by financing activities 58,171 29,111 18,130
Increase (decrease) in cash 290 (9,399) (15,160)
Cash and cash equivalents balance, beginning of period 4,898 14,297 29,457
Cash and cash equivalents balance, end of period 5,188 4,898 14,297
Supplemental Cash Flow Information      
Net income tax (payments) refunds during the period (508) (22) 19,983
Interest paid during the period 24,288 28,098 31,675
Noncash transactions:      
Capital leases $ 5,238 $ 3,131 $ 1,889