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CONSOLIDATED BALANCE SHEETS (USD $)
In Thousands, unless otherwise specified
Jan. 03, 2015
Jan. 04, 2014
Current assets:    
Cash $ 4,522us-gaap_CashAndCashEquivalentsAtCarryingValue $ 5,034us-gaap_CashAndCashEquivalentsAtCarryingValue
Accounts receivable, less allowances of $3,112 in fiscal 2014 and $4,359 in fiscal 2013 144,537us-gaap_ReceivablesNetCurrent 150,297us-gaap_ReceivablesNetCurrent
Inventories, net 242,546us-gaap_InventoryNet 223,580us-gaap_InventoryNet
Other current assets 23,289us-gaap_OtherAssetsCurrent 22,814us-gaap_OtherAssetsCurrent
Total current assets 414,894us-gaap_AssetsCurrent 401,725us-gaap_AssetsCurrent
Property, plant, and equipment:    
Land and land improvements 41,095us-gaap_LandAndLandImprovements 41,176us-gaap_LandAndLandImprovements
Buildings 90,161us-gaap_BuildingsAndImprovementsGross 90,082us-gaap_BuildingsAndImprovementsGross
Machinery and equipment 77,279us-gaap_MachineryAndEquipmentGross 73,004us-gaap_MachineryAndEquipmentGross
Construction in progress 1,188us-gaap_ConstructionInProgressGross 3,028us-gaap_ConstructionInProgressGross
Property, plant, and equipment, at cost 209,723us-gaap_PropertyPlantAndEquipmentGross 207,290us-gaap_PropertyPlantAndEquipmentGross
Accumulated depreciation (104,456)us-gaap_AccumulatedDepreciationDepletionAndAmortizationPropertyPlantAndEquipment (96,171)us-gaap_AccumulatedDepreciationDepletionAndAmortizationPropertyPlantAndEquipment
Property, plant, and equipment, net 105,267us-gaap_PropertyPlantAndEquipmentNet 111,119us-gaap_PropertyPlantAndEquipmentNet
Non-current deferred income tax assets, net 501us-gaap_DeferredTaxAssetsNetNoncurrent 824us-gaap_DeferredTaxAssetsNetNoncurrent
Other non-current assets 18,320us-gaap_OtherAssetsNoncurrent 14,821us-gaap_OtherAssetsNoncurrent
Total assets 538,982us-gaap_Assets 528,489us-gaap_Assets
Current liabilities:    
Accounts payable 67,291us-gaap_AccountsPayableCurrent 60,363us-gaap_AccountsPayableCurrent
Bank overdrafts 27,280us-gaap_BankOverdrafts 19,377us-gaap_BankOverdrafts
Accrued compensation 5,643us-gaap_EmployeeRelatedLiabilitiesCurrent 4,173us-gaap_EmployeeRelatedLiabilitiesCurrent
Current maturities of long-term debt 2,679us-gaap_LongTermDebtCurrent 9,141us-gaap_LongTermDebtCurrent
Deferred income taxes, net 518us-gaap_DeferredTaxLiabilitiesCurrent 823us-gaap_DeferredTaxLiabilitiesCurrent
Other current liabilities 13,831us-gaap_OtherLiabilitiesCurrent 12,949us-gaap_OtherLiabilitiesCurrent
Total current liabilities 117,242us-gaap_LiabilitiesCurrent 106,826us-gaap_LiabilitiesCurrent
Non-current liabilities:    
Long-term debt 403,274us-gaap_LongTermDebtNoncurrent 387,238us-gaap_LongTermDebtNoncurrent
Other non-current liabilities 54,492us-gaap_OtherLiabilitiesNoncurrent 40,323us-gaap_OtherLiabilitiesNoncurrent
Total liabilities 575,008us-gaap_Liabilities 534,387us-gaap_Liabilities
STOCKHOLDERS’ EQUITY (DEFICIT)    
Common Stock, $0.01 par value, 200,000,000 shares authorized; 88,748,638 and 86,545,000 shares issued and outstanding at January 3, 2015 and January 4, 2014, respectively 888us-gaap_CommonStockValueOutstanding 866us-gaap_CommonStockValueOutstanding
Additional paid-in capital 253,051us-gaap_AdditionalPaidInCapitalCommonStock 251,150us-gaap_AdditionalPaidInCapitalCommonStock
Accumulated other comprehensive income (loss) (34,425)us-gaap_AccumulatedOtherComprehensiveIncomeLossNetOfTax (16,293)us-gaap_AccumulatedOtherComprehensiveIncomeLossNetOfTax
Accumulated stockholders’ equity (deficit) (255,540)us-gaap_RetainedEarningsAccumulatedDeficit (241,621)us-gaap_RetainedEarningsAccumulatedDeficit
Total stockholders’ equity (deficit) (36,026)us-gaap_StockholdersEquity (5,898)us-gaap_StockholdersEquity
Total liabilities and stockholders’ equity (deficit) $ 538,982us-gaap_LiabilitiesAndStockholdersEquity $ 528,489us-gaap_LiabilitiesAndStockholdersEquity