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CONSOLIDATED BALANCE SHEETS (USD $)
In Thousands, unless otherwise specified
Apr. 04, 2015
Jan. 03, 2015
Current assets:    
Cash $ 6,033us-gaap_CashAndCashEquivalentsAtCarryingValue $ 4,522us-gaap_CashAndCashEquivalentsAtCarryingValue
Receivables, net 177,635us-gaap_ReceivablesNetCurrent 144,537us-gaap_ReceivablesNetCurrent
Inventories, net 275,095us-gaap_InventoryNet 242,546us-gaap_InventoryNet
Other current assets 20,773us-gaap_OtherAssetsCurrent 23,289us-gaap_OtherAssetsCurrent
Total current assets 479,536us-gaap_AssetsCurrent 414,894us-gaap_AssetsCurrent
Property, plant, and equipment:    
Land and land improvements 40,997us-gaap_LandAndLandImprovements 41,095us-gaap_LandAndLandImprovements
Buildings 89,978us-gaap_BuildingsAndImprovementsGross 90,161us-gaap_BuildingsAndImprovementsGross
Machinery and equipment 79,390us-gaap_MachineryAndEquipmentGross 77,279us-gaap_MachineryAndEquipmentGross
Construction in progress 278us-gaap_ConstructionInProgressGross 1,188us-gaap_ConstructionInProgressGross
Property, plant, and equipment, at cost 210,643us-gaap_PropertyPlantAndEquipmentGross 209,723us-gaap_PropertyPlantAndEquipmentGross
Accumulated depreciation (104,964)us-gaap_AccumulatedDepreciationDepletionAndAmortizationPropertyPlantAndEquipment (104,456)us-gaap_AccumulatedDepreciationDepletionAndAmortizationPropertyPlantAndEquipment
Property, plant, and equipment, net 105,679us-gaap_PropertyPlantAndEquipmentNet 105,267us-gaap_PropertyPlantAndEquipmentNet
Non-current deferred income tax assets, net 501us-gaap_DeferredTaxAssetsNetNoncurrent 501us-gaap_DeferredTaxAssetsNetNoncurrent
Other non-current assets 13,073us-gaap_OtherAssetsNoncurrent 18,320us-gaap_OtherAssetsNoncurrent
Total assets 598,789us-gaap_Assets 538,982us-gaap_Assets
Current liabilities:    
Accounts payable 100,946us-gaap_AccountsPayableCurrent 67,291us-gaap_AccountsPayableCurrent
Bank overdrafts 25,815us-gaap_BankOverdrafts 27,280us-gaap_BankOverdrafts
Accrued compensation 5,697us-gaap_EmployeeRelatedLiabilitiesCurrent 5,643us-gaap_EmployeeRelatedLiabilitiesCurrent
Current maturities of long-term debt 4,505us-gaap_LongTermDebtCurrent 2,679us-gaap_LongTermDebtCurrent
Deferred income taxes, net 518us-gaap_DeferredTaxLiabilitiesCurrent 518us-gaap_DeferredTaxLiabilitiesCurrent
Other current liabilities 13,032us-gaap_OtherLiabilitiesCurrent 13,831us-gaap_OtherLiabilitiesCurrent
Total current liabilities 150,513us-gaap_LiabilitiesCurrent 117,242us-gaap_LiabilitiesCurrent
Non-current liabilities:    
Long-term debt 438,826us-gaap_LongTermDebtNoncurrent 403,274us-gaap_LongTermDebtNoncurrent
Pension benefit obligation 40,523us-gaap_DefinedBenefitPensionPlanLiabilitiesNoncurrent 41,734us-gaap_DefinedBenefitPensionPlanLiabilitiesNoncurrent
Other non-current liabilities 13,333us-gaap_OtherLiabilitiesNoncurrent 12,758us-gaap_OtherLiabilitiesNoncurrent
Total liabilities 643,195us-gaap_Liabilities 575,008us-gaap_Liabilities
Stockholders’ equity (deficit):    
Common Stock, $0.01 par value, 200,000,000 shares authorized at April 4, 2015 and January 3, 2015; 89,416,235 and 88,748,638 shares issued at April 4, 2015 and January 3, 2015, respectively. 895us-gaap_CommonStockValue 888us-gaap_CommonStockValue
Additional paid-in capital 253,679us-gaap_AdditionalPaidInCapitalCommonStock 253,051us-gaap_AdditionalPaidInCapitalCommonStock
Accumulated other comprehensive income (loss) (34,496)us-gaap_AccumulatedOtherComprehensiveIncomeLossNetOfTax (34,425)us-gaap_AccumulatedOtherComprehensiveIncomeLossNetOfTax
Accumulated stockholders' equity (deficit) (264,484)us-gaap_RetainedEarningsAccumulatedDeficit (255,540)us-gaap_RetainedEarningsAccumulatedDeficit
Total stockholders’ equity (deficit) (44,406)us-gaap_StockholdersEquity (36,026)us-gaap_StockholdersEquity
Total liabilities and stockholders’ equity (deficit) $ 598,789us-gaap_LiabilitiesAndStockholdersEquity $ 538,982us-gaap_LiabilitiesAndStockholdersEquity