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Restructuring
12 Months Ended
Dec. 31, 2011
Restructuring

11. Restructuring

 

On October 29, 2007, the Company announced restructuring initiatives to improve manufacturing efficiency and cost position by ceasing manufacturing operations at its Sarasota, Florida (Control Devices reportable segment), and Mitcheldean, United Kingdom (Electronics reportable segment), locations. During 2008 and 2009, in response to the depressed conditions in the North American and European commercial and automotive vehicle markets, the Company continued and expanded the restructuring initiatives in the Control Devices and Electronics reportable segments. While the initiatives were completed in 2009 in regards to the Control Devices reportable segment, in 2010 the Company continued restructuring initiatives within the Electronics reportable segment and recorded amounts related to its cancelled lease in Mitcheldean, United Kingdom. During 2011, the Company continued negotiations in regards to this lease and recorded additional amounts to reflect the expected costs to be paid under the currently proposed settlement agreement. In connection with the restructuring initiatives, the Company recorded a restructuring charge of $951, $304 and $3,668 in the Company’s consolidated statements of operations as part of selling, general and administrative for the years ended December 31, 2011, 2010 and 2009, respectively. At December 31, 2011 and 2010, the only remaining restructuring liability relates to the cancelled lease in Mitcheldean, United Kingdom, for which the Company has accrued $1,920 and $1,117, respectively, on the consolidated balance sheets as a component of other long-term liabilities.

 

The expenses related to the restructuring activities that belong to the Electronics reportable segment include the following:

 

          Contract              
    Severance     termination     Other exit        
    costs     costs     costs     Total  
Total expected restructuing charges   $ 5,250     $ 2,264     $ 2,401     $ 9,915  
Accrued balance at January 1, 2009   $ 531     $ 1,305     $ 180     $ 2,016  
2009 charge to expense     2,237       374       -       2,611  
Foreign currency translation effect     -       400       -       400  
Cash payments     (2,641 )     (656 )     (180 )     (3,477 )
Accrued balance at December 31, 2009     127       1,423       -       1,550  
2010 charge to expense     183       121       -       304  
Foreign currency translation effect     -       64       -       64  
Cash payments     (310 )     (491 )     -       (801 )
Accrued balance at December 31, 2010     -       1,117       -       1,117  
2011 charge to expense     -       951       -       951  
Foreign currency translation effect     -       (148 )     -       (148 )
Cash payments     -       -       -       -  
Accrued balance at December 31, 2011   $ -     $ 1,920     $ -     $ 1,920  

 

The expenses related to restructuring charges that belong to the Control Devices reportable segment include the following:

 

    Severance     Other exit        
    costs     costs     Total  
Total expected restructuing charges   $ 3,555     $ 6,348     $ 9,903  
Accrued balance at January 1, 2009   $ 1,468     $ 400     $ 1,868  
2009 charge to expense     1,034       23       1,057  
Cash payments     (2,463 )     (164 )     (2,627 )
Accrued balance at December 31, 2009     39       259       298  
Cash payments     (39 )     (259 )     (298 )
Accrued balance at December 31, 2010   $ -     $ -     $ -  

 

All restructuring charges, except for asset-related charges, result in cash outflows. Severance costs relate to a reduction in workforce. Contract termination costs represent costs associated with long-term lease obligations that were cancelled as part of the restructuring initiatives. Other exit costs include premium direct labor, inventory and equipment move costs, relocation expense, increased inventory carrying cost and miscellaneous expenditures associated with exiting business activities. No fixed-asset impairment charges were incurred because assets were transferred to other locations for continued production.