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Employee Benefit Plans
12 Months Ended
Dec. 31, 2017
Employee Benefit Plans [Abstract]  
Employee Benefit Plans

Note 14 – Employee Benefit Plans



The Company has a qualified, defined benefit pension plan that was established to provide benefits to certain employees.  The plan is frozen and participants are no longer accruing benefits. Generally, contributions to the plan are not less than the minimum amounts required under the Employee Retirement Income Security Act of 1974, as amended (“ERISA”), and not more than the maximum amount that can be deducted for federal income tax purposes. The plan’s assets are held by independent trustees and consist primarily of equity and fixed income securities.



The Company also historically provided certain postretirement health care benefits for certain of its salaried and hourly retired employees. Generally, employees may become eligible for health care benefits if they retire after attaining specified age and service requirements. These benefits are subject to deductibles, co-payment provisions and other limitations.



On March 25, 2016, the Company made a cash settlement payment of $31,616 (including $166 of interest) to settle disputed retiree medical and life insurance benefits for hourly retirees of the Company’s Johnstown, Pennsylvania manufacturing facility.  The settlement resulted in a pre-tax gain of $14,306 (net of plaintiffs’ attorneys’ fees of $1,300) and a reduction in the postretirement benefit obligation of approximately $68,806 as of March 25, 2016. Additionally, as a result of the cost reduction programs initiated in August 2016 and January 2017 (see Note 7), certain employees participating in the salaried pension and postretirement benefit plans were impacted, which triggered curtailments of the respective plans.



As of January 1, 2017, the Company changed the method it used to estimate the service and interest components of net periodic benefit cost for postretirement benefits and the interest component for pension benefits.  Historically, the Company estimated these service and interest cost components utilizing a single weighted-average discount rate derived from the yield curve used to measure the benefit obligation at the beginning of the period.  The Company has elected to utilize a full yield curve approach in estimating these components by applying the specific spot rates along the yield curve used in determining the benefit obligation to the relevant projected cash flows.  The Company made this change to provide a more precise measurement of service and interest costs by improving the correlation between projected benefit cash flows and the corresponding spot yield curve rates.  This change did not affect the measurement of the Company’s total benefit obligation at the Company’s annual measurement date of December 31, 2017, as the refinement compared to the previous method results in a decrease in the service cost and interest components of net periodic benefit cost with an equal offset to actuarial gains (losses) with no net impact on the total benefit obligation.  The refinement did not have a material impact on the consolidated balance sheet as of December 31, 2017 or the consolidated statement of operations for the year ended December 31, 2017. This change is accounted for prospectively as a change in accounting estimate.





The changes in benefit obligation, change in plan assets and funded status as of December 31, 2017 and 2016, are as follows:



 

 

 

 

 

 

 

 



 

 

 

 



 

Pension Benefits

 

Postretirement Benefits



 

2017

 

2016

 

2017

 

2016

Change in benefit obligation

 

 

 

 

 

 

 

 

Benefit obligation Beginning of year

 

$             53,293 

 

$                     53,440 

 

$           6,172 

 

$                     72,902 

Service cost

 

 -

 

 -

 

48 

 

60 

Interest cost

 

1,786 

 

2,329 

 

199 

 

934 

Actuarial loss (gain)

 

2,599 

 

1,222 

 

(74)

 

1,586 

Benefits paid

 

(3,629)

 

(3,778)

 

(539)

 

(488)

Lump-sum settlement payment

 

 -

 

 -

 

 -

 

(31,616)

Settlement gain

 

 -

 

 -

 

 -

 

(37,190)

Plan curtailment

 

 -

 

(51)

 

 -

 

(32)

Special termination benefits

 

270 

 

131 

 

150 

 

16 

Benefit obligation End of year

 

54,319 

 

53,293 

 

5,956 

 

6,172 

Change in plan assets

 

 

 

 

 

 

 

 

Plan assets Beginning of year

 

46,472 

 

46,767 

 

 -

 

 -

Return on plan assets

 

5,713 

 

3,483 

 

 -

 

 -

Employer contributions

 

 -

 

 -

 

539 

 

32,104 

Benefits paid

 

(3,629)

 

(3,778)

 

(539)

 

(488)

Lump-sum settlement payment

 

 -

 

 -

 

 -

 

(31,616)

Plan assets at fair value End of year

 

48,556 

 

46,472 

 

 -

 

 -

Funded status of plans End of year

 

$             (5,763)

 

$                    (6,821)

 

$          (5,956)

 

$                    (6,172)











 

 

 

 

 

 

 

 



 

Pension Benefits

 

Postretirement Benefits



 

2017

 

2016

 

2017

 

2016

Amounts recognized in the Consolidated Balance Sheets

 

 

 

 

 

 

 

 

Current liabilities

 

$                    - 

 

$                             - 

 

$            (400)

 

$                      (403)

Noncurrent liabilities

 

(5,763)

 

(6,821)

 

(5,556)

 

(5,769)

Net amount recognized at December 31

 

$           (5,763)

 

$                   (6,821)

 

$         (5,956)

 

$                   (6,172)



Amounts recognized in accumulated other comprehensive loss but not yet recognized in earnings at December 31, 2017 and 2016, are as follows:







 

 

 

 

 

 

 

 



 

Pension Benefits

 

Postretirement Benefits



 

2017

 

2016

 

2017

 

2016



 

 

 

 

 

 

 

 

Net actuarial loss (gain)

 

$             15,827 

 

$                     16,847 

 

$          (2,846)

 

$                    (3,089)

Prior service cost

 

 -

 

 -

 

173 

 

187 

 

 

$             15,827 

 

$                     16,847 

 

$          (2,673)

 

$                    (2,902)



 

 

 

 

 

 

 

 

The estimated net loss for the defined benefit pension plan that will be amortized from accumulated other comprehensive loss into net periodic benefit cost in 2018 is $453. The estimated net gain and prior service cost for the postretirement benefit plan that will be amortized from accumulated other comprehensive loss into net periodic benefit cost in 2018 are $(258) and $14, respectively.



Components of net periodic benefit cost for the years ended December 31, 2017, 2016 and 2015, are as follows:









 

 

 

 

 

 

 

 

 

 

 

 



 

Pension Benefits

 

Postretirement Benefits



 

2017

 

2016

 

2015

 

2017

 

2016

 

2015

Components of net periodic benefit cost

 

 

 

 

 

 

 

 

 

 

 

 

Service cost

 

$               - 

 

$                  - 

 

$                       - 

 

$               48 

 

$               60 

 

$           70 

Interest cost

 

1,786 

 

2,329 

 

2,319 

 

199 

 

934 

 

2,970 

Expected return on plan assets

 

(2,569)

 

(2,745)

 

(3,046)

 

 -

 

 -

 

 -

Amortization of unrecognized prior service cost

 

 -

 

 -

 

 -

 

14 

 

18 

 

42 

Amortization of unrecognized net loss (gain)

 

475 

 

499 

 

440 

 

(317)

 

(97)

 

647 

Lump-sum settlement cost

 

 -

 

 -

 

 -

 

 -

 

(15,606)

 

 -

Curtailment recognition

 

 -

 

 -

 

 -

 

 -

 

 

 -

Contractual benefit charge

 

270 

 

131 

 

 -

 

150 

 

16 

 

 -

Total net periodic benefit cost

 

$           (38)

 

$             214 

 

$                 (287)

 

$               94 

 

$       (14,669)

 

$      3,729 



 

 

 

 

 

 

 

 

 

 

 

 



The increase (decrease) in accumulated other comprehensive loss (pre-tax) for the years ended December 31, 2017 and 2016, are as follows:











 

 

 

 

 

 

 

 



 

2017

 

2016



 

Pension Benefits

 

Postretirement Benefits

 

Pension Benefits

 

Postretirement Benefits

Net actuarial loss (gain)

 

$               (545)

 

$                         (74)

 

$              433 

 

$                       1,586 

Settlement gain

 

 -

 

 -

 

 -

 

(37,190)

Curtailment - prior service cost

 

 -

 

 -

 

 -

 

(38)

Net actuarial loss settlement expense

 

 -

 

 -

 

 -

 

15,606 

Amortization of net actuarial loss (gain)

 

(475)

 

317 

 

(499)

 

97 

Amortization of prior service cost

 

 -

 

(14)

 

 -

 

(18)

Total recognized in accumulated other comprehensive loss (gain)

 

$            (1,020)

 

$                          229 

 

$               (66)

 

$                  (19,957)



The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid as of December 31, 2017:







 

 

 

 



 

Pension Benefits

 

Postretirement               Benefits



 

 

 

 

2018

 

$             3,437

 

$                    400

2019

 

3,334 

 

383 

2020

 

3,307 

 

374 

2021

 

3,281 

 

370 

2022

 

3,282 

 

370 

2023 through 2027

 

16,032 

 

1,814 



The Company is not required to make any contributions to its pension plan in 2018 to meet its minimum funding requirements. The postretirement benefits in the table above represent benefit payments for the Company’s salaried retirees.



The assumptions used to determine end of year benefit obligations are shown in the following table:





 

 

 

 

 

 

 

 



 

Pension Benefits

 

Postretirement Benefits



 

2017

 

2016

 

2017

 

2016

Discount rates

 

3.68%

 

4.21%

 

3.65%

 

4.21%



 

 

 

 

 

 

 

 





The discount rate is determined using a yield curve model that uses yields on high quality corporate bonds (AA rated or better) to produce a single equivalent rate.  The yield curve model excludes callable bonds except those with make-whole provisions, private placements and bonds with variable rates.



In October 2017, the Society of Actuaries published updated mortality improvement assumptions for U.S. plans, scale (MP-2017), which reflects additional data that the Social Security Administration has released since prior assumptions (MP-2016) were developed.  Scale (MP-2017) results in lower projected mortality improvement than scale (MP-2016).  The Company has historically utilized the Society of Actuaries’ published mortality data in its plan assumptions.  Accordingly, the Company adopted MP-2017 for purposes of measuring its pension and postretirement obligations at December 31, 2017.



The assumptions used in the measurement of net periodic cost are shown in the following table:











 

 

 

 

 

 

 

 

 

 

 

 



 

Pension Benefits

 

Postretirement Benefits



 

2017

 

2016

2015

 

2017

 

2016

2015

Discount rate for benefit obligations

 

4.22%

 

4.47%

 

4.15%

 

4.18%

 

4.39%

 

4.03%

Expected return on plan assets

 

5.75%

 

6.11%

 

6.24%

 

N/A

 

N/A

 

N/A

Rate for interest on benefit obligations

 

3.51%

 

N/A

 

N/A

 

3.48%

 

N/A

 

N/A

Discount rate for service cost

 

N/A

 

N/A

 

N/A

 

4.55%

 

N/A

 

N/A





As benefits under these postretirement healthcare plans have been capped, assumed health care cost trend rates have no effect on the amounts reported for the health care plans.



The Company’s pension plan’s weighted average asset allocations at December 31, 2017 and 2016, and target allocations for 2018, by asset category, are as follows:





 

 

 

 

 

 



 

Plan Assets at December 31,

 

Target Allocation



 

2017

 

2016

 

2018

Asset Category

 

 

 

 

 

 

Cash and cash equivalents

 

1% 

 

1% 

 

0% - 5%

Equity securities

 

57% 

 

55% 

 

45% - 65%

Fixed income securities

 

37% 

 

39% 

 

30% - 50%

Real estate

 

5% 

 

5% 

 

4%-6%



 

100% 

 

100% 

 

100% 



 

 

 

 

 

 

The basic goal underlying the pension plan investment policy is to ensure that the assets of the plans, along with expected plan sponsor contributions, will be invested in a prudent manner to meet the obligations of the plans as those obligations come due under a broad range of potential economic and financial scenarios, maximize the long-term investment return with an acceptable level of risk based on such obligations, and broadly diversify investments across and within the capital markets to protect asset values against adverse movements in any one market.  The Company’s investment strategy balances the requirement to maximize returns using potentially higher return

generating assets, such as equity securities, with the need to manage the risk of such investments with less volatile assets, such as fixed-income securities.  Investment practices must comply with the requirements of ERISA and any other applicable laws and regulations. The Company, in consultation with its investment advisors, has determined a targeted allocation of invested assets by category and it works with its advisors to reasonably maintain the actual allocation of assets near the target.  The long term return on assets was estimated based upon historical market performance, expectations of future market performance for debt and equity securities and the related risks of various allocations between debt and equity securities. Numerous asset classes with differing expected rates of return, return volatility and correlations are utilized to reduce risk through diversification.



The Company’s pension plan assets are invested in one mutual fund for each fund classification.  The following table presents the fair value of pension plan assets classified under the appropriate level of the ASC 820 fair value hierarchy (see Note 2 for a description of the fair value hierarchy) as of December 31, 2017 and 2016:















 

 

 

 

 

 

 

 

   Pension Plan Assets

 

As of December 31, 2017



 

Level 1

 

Level 2

 

Level 3

 

Total

Mutual funds:

 

 

 

 

 

 

 

 

Fixed income funds

 

$    18,250 

 

 -

 

 -

 

$    18,250 

Large cap funds

 

15,356 

 

 -

 

 -

 

15,356 

Small cap funds

 

4,589 

 

 -

 

 -

 

4,589 

International funds

 

7,755 

 

 -

 

 -

 

7,755 

Real estate funds

 

2,385 

 

 -

 

 -

 

2,385 

Cash and equivalents

 

221 

 

 -

 

 -

 

221 

Total

 

$    48,556 

 

$              - 

 

$              - 

 

$    48,556 









 

 

 

 

 

 

 

 

 Pension Plan Assets

 

As of December 31, 2016



 

Level 1

 

Level 2

 

Level 3

 

Total

Mutual funds:

 

 

 

 

 

 

 

 

Fixed income funds

 

$    18,051 

 

 -

 

 -

 

$    18,051 

Large cap funds

 

14,864 

 

 -

 

 -

 

14,864 

Small cap funds

 

3,970 

 

 -

 

 -

 

3,970 

International funds

 

6,554 

 

 -

 

 -

 

6,554 

Real estate funds

 

2,273 

 

 -

 

 -

 

2,273 

Cash and equivalents

 

760 

 

 -

 

 -

 

760 

Total

 

$    46,472 

 

$              - 

 

$              - 

 

$    46,472 









The Company also maintains qualified defined contribution plans, which provide benefits to their employees based on employee contributions and employee earnings, with discretionary contributions allowed. Expenses related to these plans were $1,486,  $2,062 and $2,857 for the years ended December 31, 2017, 2016 and 2015, respectively.