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SEGMENT INFORMATION
12 Months Ended
Apr. 28, 2019
Segment Reporting [Abstract]  
SEGMENT INFORMATION
21.
SEGMENT INFORMATION
Overall
Our operations are classified into
three 
business segments: mattress fabrics, upholstery fabrics, and home accessories. The mattress fabrics segment manufactures, sources, and sells fabrics and mattress covers primarily to bedding manufacturers. The upholstery fabrics segment develops, manufactures, sources, and sells fabrics primarily to residential and commercial furniture manufacturers. The home accessories segment is our new finished products business that manufactures, sources, and sells bedding accessories and home goods directly to consumers and businesses through global e-commerce and business-to-business sales channels.
Effective April 1, 2018, we acquired Read (see Note 2 for further details), a turn-key provider of window treatments that offers the sourcing of upholstery fabrics and other products, measuring, and installation services of their own products for the hospitality and commercial industries. Read’s financial information is aggregated with our upholstery fabrics segment.
Effective June 22, 2018, we acquired an 80% ownership interest in eLuxury (see Note 2 for further details), a company that offers bedding accessories and home goods directly to consumers and businesses through its e-commerce platform. eLuxury’s financial information is included in our home accessories segment.
Net Sales Geographic Concentration
Net sales denominated in U.S. dollars accounted for 90%, 90% and 92% of total consolidated net sales in fiscal 2019, 2018, and 2017, respectively. International sales accounted for 24%, 23%, and 22% of net sales during fiscal 2019, 2018, and 2017, respectively, and are summarized by geographic area as follows:
 
(dollars in thousands)
 
2019
 
 
2018
 
 
2017
 
north america (excluding USA) (1)
 
$
29,247
 
 
 
27,844
 
 
 
29,995
 
far east and asia (2)
 
 
39,277
 
 
 
40,671
 
 
 
34,695
 
all other areas
 
 
3,712
 
 
 
5,681
 
 
 
3,618
 
 
 
$
72,236
 
 
 
74,196
 
 
 
68,308
 
 
(1)
Of this amount, $22.5 million, $21.9 million, and $22.3 million are attributable to shipments to Mexico in fiscal 2019, 2018, and 2017, respectively.
(2)
Of this amount $29.8 million, $32.6 million, and $26.6 million are attributable to shipments to China in fiscal 2019, 2018, and 2017, respectively. 
 
Sales are attributed to individual countries based upon location that the company ships its products to for delivery to customers.
Customer Concentration
One
customer within the upholstery fabrics segment represented 11%, 12%, and 11% of consolidated net sales in fiscal 2019, 2018 and 2017, respectively. No customers within the upholstery fabrics segment accounted for greater than 10% of the consolidated net accounts receivable balance as of April 28, 2019.
One
customer within the upholstery fabrics segment accounted for 13% of the consolidated net accounts receivable balance as of April 29, 2018.
No customers within the mattress fabrics segment represented greater than 10% of consolidated net sales during fiscal 2019.
One
customer within the mattress fabrics segment represented 13% of consolidated net sales during 2018, and 2017, respectively. No customers within the mattress fabrics segment accounted for greater than 10% of the consolidated net accounts receivable balance as of April 28, 2019. Two customers within the mattress fabrics segment accounted for 20% of the consolidated net accounts receivable balance as of April 29, 2018.
No customers within the home accessories segment represented greater than 10% of consolidated net sales during fiscal 2019. No customers within the home accessories segment accounted for greater than 10% of the consolidated net accounts receivable balance as of April 28, 2019.
Employee Workforce Concentration
The hourly employees at our manufacturing facility in Canada (approximately
11
% of our workforce) are represented by a local, unaffiliated union. The collective bargaining agreement for these employees expires on February 1, 2020. We are not aware of any efforts to organize any more of our employees, and we believe our relations with our employees are good.
Financial Information
We evaluate the operating performance of our segments based upon income from operations before certain unallocated corporate expenses, restructuring expense (credit) and related charges, and other non-recurring items. Cost of sales in all of our segments include costs to manufacture, develop, or source our products, including costs such as raw material and finished goods purchases, direct and indirect labor, overhead and incoming freight charges. Unallocated corporate expenses primarily represent compensation and benefits for certain executive officers, all costs related with being a public company, and other miscellaneous expenses. Segment assets include assets used in operations of each segment and primarily consist of accounts receivable, inventories, and property, plant, and equipment. The mattress fabrics segment also includes in segment assets their investment in an unconsolidated joint venture.
During fiscal 2019, we elected to no longer include goodwill and intangible assets in segment assets, as these assets are not used by the Chief Operating Decision Maker to evaluate the respective segment’s operating performance, to allocate resources to the individual segments, or determine executive compensation.
 
Statements of operations for the company’s operating segments are as follows:
 
(dollars in thousands)
 
 
2019
 
 
 
2018
 
 
 
2017
 
net sales:
 
 
 
 
 
 
 
 
 
 
 
 
upholstery fabrics
 
$
135,654
 
 
 
131,128
 
 
 
118,739
 
mattress fabrics
 
 
145,059
 
 
 
192,597
 
 
 
190,805
 
home accessories
 
 
15,956
 
 
 
 
 
 
 
 
 
$
296,669
 
 
 
323,725
 
 
 
309,544
 
gross profit:
 
 
 
 
 
 
 
 
 
 
 
 
upholstery fabrics
 
$
25,374
 
 
 
25,836
 
 
 
26,170
 
mattress fabrics
 
 
22,904
 
 
 
38,797
 
 
 
43,065
 
home accessories
 
 
4,428
 
 
 
 
 
 
 
total segment gross profit
 
 
52,706
 
 
 
64,633
 
 
 
69,235
 
other non-recurring charges (1)
 
 
(159
)
 
 
 
 
 
 
restructuring related charges (2)
 
 
(2,349
)
 
 
 
 
 
 
total gross profit
 
$
50,198
 
 
 
64,633
 
 
 
69,235
 
selling, general, and administrative expenses:
 
 
 
 
 
 
 
 
 
 
 
 
upholstery fabrics
 
$
14,551
 
 
 
14,881
 
 
 
15,079
 
mattress fabrics
 
 
11,296
 
 
 
12,935
 
 
 
13,685
 
home accessories
 
 
5,163
 
 
 
 
 
 
 
unallocated corporate
 
 
6,837
 
 
 
9,356
 
 
 
10,393
 
total segment selling, general, and administrative expenses
 
 
37,847
 
 
 
37,172
 
 
 
39,157
 
other non-recurring charges (3)
 
 
518
 
 
 
 
 
 
 
restructuring related charges (4)
 
 
40
 
 
 
 
 
 
 
total selling, general, and administrative expenses
 
$
38,405
 
 
 
37,172
 
 
 
39,157
 
Income (loss) from operations:
 
 
 
 
 
 
 
 
 
 
 
 
upholstery fabrics
 
$
10,823
 
 
 
10,956
 
 
 
11,091
 
mattress fabrics
 
 
11,608
 
 
 
25,861
 
 
 
29,380
 
home accessories
 
 
(735
)
 
 
 
 
 
 
unallocated corporate expenses
 
 
(6,837
)
 
 
(9,356
)
 
 
(10,393
)
total segment income from operations
 
 
14,859
 
 
 
27,461
 
 
 
30,078
 
other non-recurring charges (1) (3)
 
 
(678
)
 
 
 
 
 
 
restructuring credit and related charges (5) (6)
 
 
(1,563
)
 
 
 
 
 
 
total income from operations
 
 
12,618
 
 
 
27,461
 
 
 
30,078
 
interest expense
 
 
(42
)
 
 
(94
)
 
 
 
interest income
 
 
766
 
 
 
534
 
 
 
299
 
other expense
 
 
(1,346
)
 
 
(1,018
)
 
 
(681
)
income before income taxes
 
$
11,996
 
 
 
26,883
 
 
 
29,696
 
 
(1)
The $159 represents employee termination benefits and other operational reorganization costs associated with our mattress fabrics segment.
(2)
The $2.3 million represents a restructuring related charge of $1.6 million for inventory markdowns and $784 for other operating costs associated with our closed Anderson, SC upholstery fabrics plant facility. 
(3)
The $518 represents a non-recurring charge of $429 for the accelerated vesting of certain stock-based compensation agreements associated with a key executive and was recorded in unallocated corporate expenses. Additionally, the $518 includes $89 for employee termination benefits and operational reorganizational costs associated with our mattress fabrics segment. 
(4)
The $40 represents a restructuring related charge for the accelerated vesting for certain stock-based compensation agreements associated with an employee that was located at our closed Anderson, SC upholstery fabrics plant facility. 
(5)
The $1.6 million represent charges and credits that were associated our closed Anderson, SC upholstery fabrics plant facility and include $1.6 million for inventory markdowns, $784 for other operating costs, $661 for employee termination benefits, and $40 for the accelerated vesting of certain stock-based compensation agreements associated an employee, partially offset by a $1.5 million gain on the sale of property, plant, and equipment. 
(6)
Of this total net charge, a charge of $2.3 million, a charge of $40, and a credit of $825 were recorded in cost of sales, selling, general, and administrative expenses, and restructuring credit, respectively, in the fiscal 2019 Consolidated Statement of Net Income. 
Balance sheet information for the company’s operating segments follow:
 
(dollars in thousands)
 
April 28

2019
 
 
April 29,

2018
 
segment assets
 
 
 
 
 
 
 
 
mattress fabrics
 
 
 
 
 
 
 
 
accounts receivable
 
$
12,098
 
 
 
15,195
 
inventory
 
 
24,649
 
 
 
28,740
 
property, plant, and equipment
 
 
44,266
(1)
 
 
48,797
(2)
investment in unconsolidated joint venture
 
 
1,508
 
 
 
1,501
 
total mattress fabrics assets
 
 
82,521
 
 
 
94,233
 
upholstery fabrics
 
 
 
 
 
 
 
 
accounts receivable
 
 
11,274
 
 
 
11,112
 
inventory
 
 
22,915
 
 
 
24,714
 
property, plant, and equipment
 
 
1,795
(3)
 
 
2,445
(4)
total upholstery fabrics assets
 
 
35,984
 
 
 
38,271
 
home accessories
 
 
 
 
 
 
 
 
accounts receivable
 
 
379
 
 
 
 
inventory
 
 
3,296
 
 
 
 
property, plant, and equipment
 
 
1,910
(5)
 
 
 
total home accessories assets
 
 
5,585
 
 
 
 
total segment assets
 
 
124,090
 
 
 
132,504
 
non-segment assets
 
 
 
 
 
 
 
 
cash and cash equivalents
 
 
40,008
 
 
 
21,228
 
short-term investments – available for sale
 
 
 
 
 
2,451
 
short-term investments – held-to-maturity
 
 
5,001
 
 
 
25,759
 
current income taxes receivable
 
 
776
 
 
 
 
deferred income taxes
 
 
457
 
 
 
1,458
 
other current assets
 
 
2,849
 
 
 
2,870
 
property, plant, and equipment (6)
 
 
418
 
 
 
552
 
goodwill
 
 
27,222
 
 
 
13,569
 
intangible assets
 
 
10,448
 
 
 
4,275
 
long-term investments - held-to-maturity
 
 
 
 
 
5,035
 
long-term investments - rabbi trust
 
 
7,081
 
 
 
7,326
 
noncurrent income taxes receivable
 
 
733
 
 
 
 
 
other assets
 
 
643
 
 
 
957
 
total assets
 
$
219,726
 
 
 
217,984
 
 
(dollars in thousands)
 
2019
 
 
2018
 
 
2017
 
capital expenditures (7):
 
 
 
 
 
 
 
 
 
 
 
 
mattress fabrics
 
$
2,526
 
 
 
6,713
 
 
 
17,689
 
upholstery fabrics
 
 
382
 
 
 
488
 
 
 
822
 
home accessories
 
 
53
 
 
 
 
 
 
 
unallocated corporate
 
 
14
 
 
 
238
 
 
 
260
 
 
 
$
2,975
 
 
 
7,439
 
 
 
18,771
 
depreciation expense
 
 
 
 
 
 
 
 
 
 
 
 
mattress fabrics
 
$
7,008
 
 
 
6,850
 
 
 
6,245
 
upholstery fabrics
 
 
787
 
 
 
822
 
 
 
840
 
home accessories
 
 
322
 
 
 
 
 
 
 
total segment depreciation expense
 
$
8,117
 
 
 
7,672
 
 
 
7,085
 
 
(1)
The $44.3 million at April 28, 2019, represents property, plant, and equipment located in the U.S. of $32.4 million and located in Canada of $11.9 million.
(2)
The $48.8 million at April 29, 2018, represents property, plant, and equipment located in the U.S. of $35.4 million and located in Canada of $13.4 million. 
(3)
The $1.8 million at April 28, 2019, represents property, plant, and equipment located in the U.S. of $1.2 million and located in China of $591. 
(4)
The $2.4 million at April 29, 2018, represents property, plant, and equipment located in the U.S. of $1.8 million and located in China of $661. 
(5)
The $1.9 million at April 28, 2019, represents property, plant, and equipment located in the U.S. 
(6)
The $418 and $552 at April 28, 2019, and April 29, 2018, represent property, plant, and equipment associated with unallocated corporate departments and corporate departments shared by both the mattress fabrics, upholstery fabrics, and home accessories segments located in the U.S. 
(7)
Capital expenditure amounts are stated on an accrual basis. See the Consolidated Statement of Cash Flows for capital expenditure amounts on a cash basis.