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Note 14 - Debt
12 Months Ended
Dec. 31, 2016
Notes to Financial Statements  
Long-term Debt [Text Block]
(
14
)
Debt
 
Long-term obligations consists of the following (in thousands):
 
 
 
December 31,
 
 
 
2016
 
 
2015
 
Current:
               
Revolving Credit facility
  $
0
    $
2,132
 
Current portion of long term debt
   
0
     
1,714
 
Current portion of capital lease obligation
   
208
     
0
 
Current debt and capital lease obligation
  $
208
    $
3,846
 
                 
Long Term:
               
Term loan
  $
0
    $
10,000
 
Note payable – related party
   
6,500
     
5,500
 
Capital lease obligation
   
2,950
     
0
 
Less unamortized debt issuance and modification costs
   
(125
)    
(1,220
)
Long term debt and capital lease obligations, net of unamortized debt costs
  $
9,325
    $
14,280
 
 
 
The weighted average interest rate for outstanding borrowings at
December
 
31,
 
2016
was
8.0%.
The weighted average interest rates for borrowings during the years ended
December
 
31,
 
2016
and
2015
were
10.4%
and
7.2%,
respectively. The Company had
no
capitalized interest in
2016
or
2015.
Interest paid during the years ended
December
 
31,
 
2016
and
2015
totaled approximately
$3,579,000
and
$1,436,000,
respectively.
 
Note Payable – Related Party
 
 
During
2015,
the Company received the proceeds of subordinated indebtedness from GFCM in an amount of
$5,500,000.
On
February
26,
2016,
the Company further amended the GFCM note to increase the amount by
$1,000,000
to
$6,500,000.
GFCM is an entity controlled by the Company’s chairman, president and chief executive officer, Jeffrey T. Gill and
one
of our directors, R. Scott Gill. GFCM, Jeffrey T. Gill and R. Scott Gill are significant beneficial stockholders of the Company. The promissory note bears interest at a rate of
8.0%
per year and the principal is due on
January
 
30,
 
2019.
On
September
30,
2016,
the Note was amended to begin paying interest on a quarterly basis.
 
 
Obligations under the Note Payable are guaranteed by all of the U.S. subsidiaries and are secured by a
first
priority lien on substantially all assets of the Company.
 
Revolving Credit Facility and Term Loan
 
On
October
 
30,
 
2015,
the Company secured debt financing consisting of a
$12,000,000
term loan (“Term Loan”) and a
$15,000,000
revolving credit facility (“Revolving Credit Facility”). Proceeds from the
two
new financing arrangements (collectively the “Loan Agreements”) were used in part to repay the senior secured debt with a prior lender and the Meritor Note.
 
On
February
25,
2016,
the Company entered into an amendment (the “Term Loan Amendment”) to the Term Loan and an amendment (the “Revolving Credit Amendment”) to the Revolving Credit Facility (together, the “Amendments”). The Amendments increased the Company’s borrowing capability under its Revolving Credit Facility and provided for an agreement on the use of proceeds from the sale of its Toluca, Mexico property and buildings, as described below.
 
As a result of the Term Loan Amendment, the Company deposited
$6,000,000
of the proceeds of the sale-leaseback of its Toluca, Mexico property and buildings (the “Toluca Sale-Leaseback”) into a Cash Collateral Account, to be held as additional collateral for the Term Loan. The Term Loan Amendment also permitted the Company to retain the remaining balance of the proceeds from Toluca Sale-Leaseback, and increased the interest rate of the Term Loan by
1.0%.
 
On
August
16,
2016,
the Company repaid the Term Loan in full and paid down the outstanding balance under the Revolving Credit Facility with proceeds generated from the CSS Sale (see Note
4).
In connection with the repayment of the Term Loan, the
$6,000,000
held in the Cash Collateral Account was released. Additionally, on
September
 
2,
 
2016,
the Company terminated and paid all remaining obligations due under the Revolving Credit Facility. As a result of the early extinguishment of debt, the Company was required to pay
$1,521,000
in penalties, which is included in loss on extinguishment of debt in the accompanying statements of operations, and wrote off the remaining amount of deferred loan costs associated with the Term Loan and Revolving Credit Facility, which is included in interest expense, net in the accompanying statements of operations.
 
The classification of debt as of
December
 
31,
 
2015
considers debt outstanding under the Loan Agreements on a long-term basis. However, the Revolving Credit Facility allowed the lender to establish certain reserves against the borrowing base which could, under certain circumstances, cause a potential event of default. Because such an event is not objectively measureable in advance and because the Company was required to maintain a lock-box arrangement, ASC
470
-
10
-
45
requires the otherwise long-term revolving advances to be classified as a current liability. As a result, all borrowings under the Revolving Credit Facility were classified in the accompanying consolidated balance sheets as a current liability.
 
 
Capital Lease Obligation
 
On
March
 
9,
 
2016,
the Company completed the sale of its
24
-acre Toluca property pursuant to an agreement with Promotora y Desarrolladora Pulso Inmobiliario, S.C. (together with its affiliates and assignees, “Buyer”) for
215,000,000
Mexican Pesos, or approximately
$12,182,000
in U.S. currency. Simultaneously, the Company entered into a long-term lease of the
9
acres and buildings currently occupied by the Company and needed for its ongoing business in Toluca (see Note
5).
The Company incurred transaction related expenses of
$1,116,000.
 
The Company recorded an initial gain on the sale of
$2,370,000
during the year ended
December
 
31,
 
2016,
which is included in other income, net in the consolidated income statement, and recorded a deferred gain of
$4,368,000
as of
December
 
31,
 
2016,
which will be recognized over the
ten
year lease term. The Company’s base rent, which is denominated in U.S. currency, is
$936,000
annually, adjusted based on U.S. CPI with certain cap conditions. As a result of the Toluca Sale-Leaseback, the Company has a capital lease obligation of
$3,158,000
for the building.
 
The future minimum payments for the capital lease as of
December
 
31,
2016
are as follows (in thousands):
 
2017
  $
503
 
2018
   
549
 
2019
   
549
 
2020
   
503
 
2021
   
548
 
Thereafter
   
2,242
 
Total future payments
   
4,894
 
Less: Amount representing interest
   
(1,736
)
Present value of future minimum payments
   
3,158
 
Less: Current portion
   
(208
)
Long term portion
  $
2,950
 
 
Note Payable – Meritor
 
On
July
2,
2015,
the Company entered into a secured promissory note (the “Meritor Note”) in the principal amount of
$3,047,000,
with Meritor, in exchange for the release of certain outstanding net trade payables owed to Meritor for ongoing purchases of raw materials and the guarantee of certain inventory values related to Meritor’s business as collateral under the Credit Facility. The Meritor Note was secured by substantially all of the collateral for the Credit Facility, was senior to the promissory note previously issued to GFCM and was subordinate to the rights under the Credit Facility. The Meritor Note bore interest at a rate of
10.0%
per year and all principal and interest on the Meritor Note was due and payable on the maturity date.
 
On
July
9,
2015,
the Company entered an asset purchase agreement to sell certain assets and related liabilities used in the Company’s manufacturing facility in Morganton, North Carolina, to Meritor for
$12,500,000.
Meritor also agreed to purchase the Morganton plan facility and real estate for
$3,200,000.
At closing, the parties also entered into a Meritor Note Amendment, whereby the Company issued an additional secured obligation to Meritor of
$412,000
on
July
 
9,
 
2015
for the release of certain outstanding net trade payables and other accrued liabilities and further agreed to increase the Meritor Note by an additional
$321,000
in
September
to reflect certain potential roof repairs required at the Morganton facility.
 
On
October
 
30,
 
2015,
the Meritor Note and interest were repaid in full in conjunction with the Company’s new financing agreements.