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Note 16 - Employee Benefit Plans
12 Months Ended
Dec. 31, 2016
Notes to Financial Statements  
Pension and Other Postretirement Benefits Disclosure [Text Block]
(
16
)
Employee Benefit Plans
 
Sypris Technologies sponsors noncontributory defined benefit pension plans (the “Pension Plans”) covering certain of its employees. The Pension Plans covering salaried and management employees provide pension benefits that are based on the employees’ highest
five
-year average compensation within
ten
years before retirement. The Pension Plans covering hourly employees and union members generally provide benefits at stated amounts for each year of service. All of the Company’s pension plans are frozen to new participants and certain plans are frozen to additional benefit accruals. The Company’s funding policy is to make the minimum annual contributions required by the applicable regulations. The Pension Plans’ assets are primarily invested in equity securities and fixed income securities.
 
The following table details the components of pension (income) expense (in thousands):
 
 
 
Year ended December 31,
 
 
 
2016
 
 
2015
 
Service cost
  $
6
    $
14
 
Interest cost on projected benefit obligation
   
1,675
     
1,691
 
Net amortization of actuarial loss
   
664
     
694
 
Expected return on plan assets
   
(1,971
)    
(2,245
)
Net periodic benefit cost
  $
374
    $
154
 
 
The following are summaries of the changes in the benefit obligations and plan assets and of the funded status of the Pension Plans (in thousands):                    
 
 
 
December 31,
 
 
 
2016
 
 
2015
 
Change in benefit obligation:
                       
Benefit obligation at beginning of year
  $
 
40,958
 
    $
 
45,438
 
 
Service cost
   
 
6
 
     
 
14
 
 
Interest cost
   
 
1,675
 
     
 
1,691
 
 
Actuarial (gain) loss
   
 
(325)
 
     
 
(3,115)
 
 
Benefits paid
   
 
(3,002)
 
     
 
(3,070)
 
 
Benefit obligation at end of year
  $
 
39,312
 
    $
 
40,958
 
 
                         
Change in plan assets:
                       
Fair value of plan assets at beginning of year
  $
 
35,126
 
    $
 
38,038
 
 
Actual return on plan assets
   
 
1,714
 
     
 
(157)
 
 
Company contributions
   
 
0
 
     
 
315
 
 
Benefits paid
   
 
(3,002)
 
     
 
(3,070)
 
 
Fair value of plan assets at end of year
  $
 
33,838
 
    $
 
35,126
 
 
                         
Underfunded status of the plans
  $
 
(5,474)
 
    $
 
(5,832)
 
 
                         
Balance sheet assets (liabilities):
                       
Other assets
  $
 
0
 
    $
 
0
 
 
Other liabilities
   
 
(5,474)
 
     
 
(5,832)
 
 
Net amount recognized
  $
 
(5,474)
 
    $
 
(5,832)
 
 
                         
Pension plans with accumulated benefit obligation in excess of plan assets:
                       
Projected benefit obligation
  $
 
39,312
 
    $
 
40,958
 
 
Accumulated benefit obligation
   
 
39,309
 
     
 
40,953
 
 
Fair value of plan assets
   
 
33,838
 
     
 
35,126
 
 
                         
Projected benefit obligation and net periodic pension cost assumptions:
                       
Discount rate
   
 
4.05%
 
     
 
4.35%
 
 
Rate of compensation increase
   
 
4.00
 
     
 
4.00
 
 
Expected long-term rate of return on plan assets
   
5.40
6.75
     
5.7
6.75
 
                         
Weighted average asset allocation:
                       
Equity securities
   
 
27%
 
     
 
30%
 
 
Debt securities
   
 
73
 
     
 
70
 
 
Total
   
 
100%
 
     
 
100%
 
 
 
The fair values of our pension plan assets as of
December
31,
2016
are as follows (in thousands):
 
 
 
 
 
 
 
Significant
 
 
 
Quoted Prices
 
 
Other
 
 
 
In Active
 
 
Observable
 
 
 
Markets
 
 
Inputs
 
 
 
(Level 1)
 
 
(Level 2)
 
Asset categories:
               
Cash and cash equivalents
  $
1,253
    $
0
 
Equity investments:
               
U.S. Large Cap
   
6,105
     
0
 
U.S. Mid Cap
   
891
     
0
 
U.S. Small Cap
   
443
     
0
 
World Equity
   
1,095
     
0
 
Real estate
   
314
     
0
 
Other
   
223
     
0
 
Fixed income securities
   
8,525
     
14,989
 
Total Plan Assets
  $
18,849
    $
14,989
 
 
 
The fair values of our pension plan assets as of
December
31,
2015
are as follows (in thousands):
 
 
 
 
 
 
 
Significant
 
 
 
Quoted Prices
 
 
Other
 
 
 
In Active
 
 
Observable
 
 
 
Markets
 
 
Inputs
 
 
 
(Level 1)
 
 
(Level 2)
 
Asset categories:
               
Cash and cash equivalents
  $
1,001
    $
0
 
Equity investments:
               
U.S. Large Cap
   
7,065
     
0
 
U.S. Mid Cap
   
1,012
     
0
 
U.S. Small Cap
   
496
     
0
 
World Equity
   
1,458
     
0
 
Real estate
   
306
     
0
 
Other
   
103
     
0
 
Fixed income securities
   
8,511
     
15,174
 
Total Plan Assets
  $
19,952
    $
15,174
 
 
Investments in our defined benefit plans are stated at fair value. The following valuation methods were used to value our pension assets:
 
Equity securities
The fair value of equity securities is determined by either direct or indirect quoted market prices. When the value of assets held in separate accounts is not published, the value is based on the underlying holdings, which are primarily direct quoted market prices on regulated financial exchanges.
   
Fixed income securities
The fair value of fixed income securities is determined by either direct or indirect quoted market prices. When the value of assets held in separate accounts is not published, the value is based on the underlying holdings, which are primarily direct quoted market prices on regulated financial exchanges.
   
Cash and cash equivalents
The fair value of cash and cash equivalents is set equal to its cost.
 
The methods described above
may
produce a fair value calculation that
may
not be indicative of net realizable value or reflective of future fair values. Furthermore, while the Company believes the valuation methods are appropriate and consistent with other market participants, the use of different methodologies or assumptions to determine the fair value of certain financial instruments could result in a different fair value measurement at the reporting date.
 
 
The Company uses
December
 
31
as the measurement date for the Pension Plans. There are no amounts expected to be paid to the Pension Plans during
2017
as designated under the minimum funding amounts required by federal law. The expected long-term rates of return on plan assets for determining net periodic pension cost for
2016
and
2015
were chosen by the Company from a best estimate range determined by applying anticipated long-term returns and long-term volatility for various assets categories to the target asset allocation of the plan. The target asset allocation of plan assets is equity securities ranging
0
-
55%,
fixed income securities ranging
35
-
100%
and non-traditional/other of
0
-
10%
of total investments.
 
 
Accumulated other comprehensive loss at
December
 
31,
 
2016
includes
$15,675,000
of unrecognized actuarial losses that have not yet been recognized in net periodic pension cost. The actuarial loss included in accumulated other comprehensive loss and expected to be recognized in net periodic pension cost during the fiscal year ended
December
 
31,
 
2016
is
$705,000.
The actual loss reclassified from accumulated other comprehensive loss for
2016
and
2015
was
$664,000
and
$694,000,
respectively.
 
At
December
 
31,
 
2016,
the benefits expected to be paid in each of the next
five
fiscal years, and in aggregate for the
five
fiscal years thereafter are as follows (in thousands):
 
2017
 
 
  $
3,049
 
2018
 
 
   
3,005
 
2019
 
 
   
2,957
 
2020
 
 
   
2,890
 
2021
 
 
   
2,846
 
2022
-
2026
   
13,214
 
 
 
 
  $
27,961
 
 
The Company sponsors a defined contribution plan (the “Defined Contribution Plan”) for substantially all domestic employees of the Company. The Defined Contribution Plan is intended to meet the requirements of Section
401(k)
of the Internal Revenue Code. The Defined Contribution Plan allows the Company to match participant contributions up to
3%
and provide discretionary contributions. Contributions to the Defined Contribution Plan by the Company in
2016
and
2015
totaled approximately
$668,000
and
$930,000,
respectively.
 
The Company has self-insured medical plans (the “Medical Plans”) covering substantially all domestic employees. The number of employees participating in the Medical Plans was approximately
368
and
423
at
December
 
31,
 
2016
and
2015,
respectively. The Medical Plans limit the Company’s annual obligations to fund claims to specified amounts per participant. The Company is insured for amounts in excess of these limits. Employees are responsible for payment of a portion of the premiums. During
2016
and
2015,
the Company charged approximately
$2,502,000
and
$4,058,000,
respectively, to operations related to medical claims incurred and estimated, reinsurance premiums, and administrative costs for the Medical Plans.
 
In addition, certain of the Company’s non-U.S. employees are covered by various defined benefit and defined contribution plans. The Company’s expenses for these plans totaled approximately
$11,000
and
$30,000
in
2016
and
2015,
respectively. The aggregate benefit plan assets and accumulated benefit obligation of these plans are not significant.