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Note 15 - Commitments and Contingencies
6 Months Ended
Jul. 02, 2017
Notes to Financial Statements  
Commitments and Contingencies Disclosure [Text Block]
(
1
5
)
Commitments and Contingencies
 
The provision for estimated warranty costs is recorded at the time of sale and periodically adjusted to reflect actual experience. The Company’s warranty liability, which is included in accrued liabilities in the accompanying condensed consolidated balance sheets as of
July 
2
2017
and
December 31, 2016
was
$581,000
and
$856,000,
respectively. The Company’s warranty expense for the
three
and
six
months ended
July 
2,
 
2017
and
July 3, 2016
was
not
material.
 
Additionally, prior to the sale of the CSS product lines (see Note
6
) the Company sold
three
- and
five
-year extended warranties for certain link encryption products. The revenue from the extended warranties is deferred and recognized ratably over the contractual term. As of
July 2, 
2017
and
December 
31,
 
2016,
the Company had deferred
$46,000
and
$162,000,
respectively, related to extended warranties.
 
The Company bears insurance risk as a member of a group captive insurance entity for certain general liability, automobile and workers’ compensation insurance programs, a self-insured worker’s compensation program and a self-insured employee health program. The Company records estimated liabilities for its insurance programs based on information provided by the
third
-party plan administrators, historical claims experience, expected costs of claims incurred but
not
paid, and expected costs to settle unpaid claims. The Company monitors its estimated insurance-related liabilities on a quarterly basis. As facts change, it
may
become necessary to make adjustments that could be material to the Company’s consolidated results of operations and financial condition.
 
The Company is involved in certain litigation and contract issues arising in the normal course of business. While the outcome of these matters cannot, at this time, be predicted in light of the uncertainties inherent therein, management does
not
expect that these matters will have a material adverse effect on the consolidated financial position or results of operations of the Company.
 
The Company accounts for loss contingencies in accordance with U.S. GAAP.  Estimated loss contingencies are accrued only if the loss is probable and the amount of the loss can be reasonably estimated.  With respect to a particular loss contingency, it
may
be probable that a loss has occurred but the estimate of the loss is within a wide range or undeterminable.  If the Company deems an amount within the range to be a better estimate than any other amount within the range, that amount will be accrued.  However, if
no
amount within the range is a better estimate than any other amount, the minimum amount of the range is accrued.
 
On
May 3, 2016,
the Company entered into a lease for a manufacturing facility, effective
December 
31,
 
2016.
The Company, Sypris Electronics and the landlord of the previous Tampa facility were involved in litigation over certain terms of the previous lease (see Part II, Item
1,
“Legal Proceedings”). As such, the Company accrued an estimated
$500,000
during the
six
months ended
July 
3,
 
2016,
related to its estimated obligation under the lease and repairs required to be made to the facility. During the
first
six
months of
2017,
the Company had spent
$52,000
in repairs to the facility as part of the dispute. On
April 7, 2017,
the Company entered a settlement agreement, whereby the Company’s net cash outlay was
$448,000
to resolve the disputes and the legal proceeding was dismissed.
 
The Company has various current and previously-owned facilities subject to a variety of environmental regulations. The Company has received certain indemnifications either from companies previously owning these facilities or from purchasers of those facilities. As of
July 
2,
 
2017
and
December 
31,
 
2016,
no
amounts were accrued for any environmental matters.
 
On
December 16, 2016,
the Company received a letter (the “Letter”) from the U.S. Department of Labor (the “DOL”) containing proposed findings related to the DOL’s recent audit of the Company’s
401
(k) Plans for the
five
year period from
2011
through
2015
(collectively, the “Plan”).  Among other things, the Letter alleges several potential violations of the Plan documents and ERISA provisions and requests that the Company take appropriate corrective actions and notify the DOL of its responses.  On
March 3, 2017,
the Company formally disagreed with all of the DOL’s findings, but has offered a resolution that involves de minimis amounts of additional contributions into the Plan.  The Company regards the DOL’s remaining allegations to be without merit and plans to vigorously defend any potential enforcement action in the future.
 
As of
July 
2,
 
2017,
the Company had outstanding purchase commitments of approximately
$9,601,000,
primarily for the acquisition of inventory and manufacturing equipment.