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Note 6 - Exit and Disposal Activities
9 Months Ended
Sep. 30, 2018
Notes to Financial Statements  
Restructuring and Related Activities Disclosure [Text Block]
(
6
)
Exit and Disposal Activities
 
On
February 21, 2017,
the Board of Directors approved a modified exit or disposal plan with respect to the Broadway Plant, which included the relocation of production to other Company facilities, as needed, and/or the closure of the plant. The relocation of production was complete as of the end of
2017.
The Company has relocated certain assets from the Broadway Plant to other manufacturing facilities, as needed, to serve its existing and target customer base and identified underutilized or non-core assets for disposal. Management expects to apply the proceeds from the sale of any underutilized or non-core assets to help fund the costs to transfer any additional equipment from the Broadway Plant. Management is currently evaluating options for the real estate and any remaining assets in the Broadway Plant.
 
As a result of these initiatives, the Company recorded charges of
$1,088,000,
or
$0.05
per share, and
$2,235,000,
or
$0.11
per share, during the
first
nine
months of
2018
and
2017,
respectively, related to the transition of production from the Broadway Plant, which is included in severance, relocation and other costs in the consolidated statement of operations. All
$1,088,000
incurred during the
nine
months ended
September 
30,
 
2018
was recorded within Sypris Technologies. Of these costs,
$254,000
was for equipment relocation costs and
$834,000
was primarily related to mothball costs associated with the closed facility. The charges for the
nine
months ended
October 
1,
 
2017
included
$1,017,000
for severance and benefit related costs and
$1,218,000
for equipment relocation costs. A summary of the total pre-tax charges is as follows (in thousands):
 
   
 
 
 
 
Costs Incurred
   
 
 
 
   
 
 
 
 
Nine Months
   
Total
   
Remaining
 
   
Total
   
Ended
   
Recognized
   
Costs to be
 
   
Program
   
Sept. 30, 2018
   
to date
   
Recognized
 
Severance and benefit related costs
  $
1,350
    $
0
    $
1,350
    $
0
 
Asset impairments
   
188
     
0
     
188
     
0
 
Equipment relocation costs
   
1,804
     
254
     
1,678
     
126
 
Other
   
1,302
     
834
     
877
     
425
 
    $
4,644
    $
1,088
    $
4,093
    $
551
 
 
A summary of costs and related reserves for the transition of production from the Broadway Plant at
September 
30,
 
2018
is as follows (in thousands):
 
   
Accrued
   
 
 
 
 
Cash
   
Accrued
 
   
Balance at
   
 
 
 
 
Payments
   
Balance at
 
   
Dec. 31,
   
2018
   
or Asset
   
Sept. 30,
 
   
2017
   
Charge
   
Write-Offs
   
2018
 
Severance and benefit-related costs
  $
145
    $
0
    $
(145
)   $
0
 
Equipment relocation costs
   
0
     
254
     
(254
)    
0
 
Other
   
0
     
834
     
(834
)    
0
 
    $
145
    $
1,088
    $
(1,233
)   $
0
 
 
The Company expects to incur additional pre-tax costs of approximately
$551,000
within Sypris Technologies, the majority of which is expected to be cash expenditures.
 
As noted above, management expects to apply proceeds from the sale of underutilized or non-core assets to help fund the costs to transfer additional equipment from the Broadway Plant and the transition of the related production. The following assets have been segregated and included in assets held for sale in the consolidated balance sheets (in thousands):
 
   
September 30,
   
December 31,
 
   
2018
   
2017
 
   
(Unaudited)
   
 
 
 
                 
Machinery, equipment, furniture and fixtures
  $
16,819
    $
28,874
 
Accumulated depreciation
   
(14,803
)    
(25,976
)
Total assets
  $
2,016
    $
2,898