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Note 15 - Employee Benefit Plans
12 Months Ended
Dec. 31, 2019
Notes to Financial Statements  
Pension and Other Postretirement Benefits Disclosure [Text Block]
(
15
)
Employee Benefit Plans
 
Sypris Technologies sponsors noncontributory defined benefit pension plans (the “Pension Plans”) covering certain of its employees. The Pension Plans covering salaried and management employees provide pension benefits that are based on the employees’ highest
five
-year average compensation within
ten
years before retirement. The Pension Plans covering hourly employees and union members generally provide benefits at stated amounts for each year of service. All of the Company’s pension plans are frozen to new participants and certain plans are frozen to additional benefit accruals. The Company’s funding policy is to make the minimum annual contributions required by the applicable regulations. The Pension Plans’ assets are primarily invested in equity securities and fixed income securities.
 
The following table details the components of pension (income) expense (in thousands):
 
   
Year ended December 31,
 
   
2019
   
2018
 
Service cost
  $
4
    $
4
 
Interest cost on projected benefit obligation
   
1,407
     
1,315
 
Net amortization of actuarial loss
   
666
     
632
 
Expected return on plan assets
   
(1,103
)    
(1,363
)
Net periodic benefit cost
  $
974
    $
588
 
 
The following are summaries of the changes in the benefit obligations and plan assets and of the funded status of the Pension Plans (in thousands):
 
   
December 31,
 
   
2019
   
2018
 
Change in benefit obligation:
 
 
 
 
 
 
 
 
Benefit obligation at beginning of year
  $
34,690
    $
39,179
 
Service cost
   
4
     
4
 
Interest cost
   
1,407
     
1,315
 
Actuarial (gain) loss
   
2,835
     
(2,913
)
Benefits paid
   
(2,886
)    
(2,895
)
Benefit obligation at end of year
  $
36,050
    $
34,690
 
                 
Change in plan assets:
               
Fair value of plan assets at beginning of year
  $
30,199
    $
34,398
 
Actual return on plan assets
   
4,043
     
(1,381
)
Company contributions
   
382
     
77
 
Benefits paid
   
(2,886
)    
(2,895
)
Fair value of plan assets at end of year
  $
31,738
    $
30,199
 
Underfunded status of the plans
  $
(4,312
)   $
(4,491
)
                 
Balance sheet assets (liabilities):
               
Other assets
  $
607
    $
138
 
Accrued liabilities
   
(893
)    
(357
)
Other liabilities
   
(4,026
)    
(4,272
)
Net amount recognized
  $
(4,312
)   $
(4,491
)
                 
Pension plans with accumulated benefit obligation in excess of plan assets:
               
Projected benefit obligation
  $
24,843
    $
23,466
 
Accumulated benefit obligation
   
24,843
     
23,466
 
Fair value of plan assets
   
19,924
     
18,838
 
 
 
   
December 31,
 
   
2019
   
2018
 
Projected benefit obligation and net periodic pension cost assumptions:
                   
Discount rate – projected benefit obligation
 
3.15%
   
4.25%
 
Discount rate – net periodic pension cost
 
4.25
   
3.55
 
Rate of compensation increase
 
4.00
   
4.00
 
Expected long-term rate of return on plan assets
 
3.65
3.90
   
3.95
4.30
 
                     
Weighted average asset allocation:
                   
Equity securities
 
18%
   
16%
 
Debt securities
 
78
   
80
 
Other
 
4
   
4
 
Total
 
100%
   
100%
 
 
The fair values of our pension plan assets as of
December 31, 2019
are as follows (in thousands):
 
   
 
 
 
 
Significant
 
   
Quoted Prices
   
Other
 
   
In Active
   
Observable
 
   
Markets
   
Inputs
 
   
(Level 1)
   
(Level 2)
 
Asset categories:
               
Cash and cash equivalents
  $
2,228
    $
0
 
Equity securities:
               
U.S. Large Cap
   
1,935
     
0
 
U.S. Mid Cap
   
1,067
     
0
 
U.S. Small Cap
   
609
     
0
 
World Equity
   
2,214
     
0
 
Real Estate
   
546
     
0
 
Other
   
757
     
0
 
Fixed income securities
   
3,394
     
18,988
 
Total Plan Assets
  $
12,750
    $
18,988
 
 
The fair values of our pension plan assets as of
December 31, 2018
are as follows (in thousands):
 
   
 
 
 
 
Significant
 
   
Quoted Prices
   
Other
 
   
In Active
   
Observable
 
   
Markets
   
Inputs
 
   
(Level 1)
   
(Level 2)
 
Asset categories:
               
Cash and cash equivalents
  $
1,415
    $
0
 
Equity securities:
               
U.S. Large Cap
   
1,590
     
0
 
U.S. Mid Cap
   
967
     
0
 
U.S. Small Cap
   
489
     
0
 
World Equity
   
1,886
     
0
 
Real Estate
   
458
     
0
 
Other
   
690
     
0
 
Fixed income securities
   
5,237
     
17,467
 
Total Plan Assets
  $
12,732
    $
17,467
 
 
Investments in our defined benefit plans are stated at fair value. The following valuation methods were used to value our pension assets:
 
  Equity securities The fair value of equity securities is determined by either direct or indirect quoted market prices. When the value of assets held in separate accounts is
not
published, the value is based on the underlying holdings, which are primarily direct quoted market prices on regulated financial exchanges.
     
  Fixed income securities The fair value of fixed income securities is determined by either direct or indirect quoted market prices. When the value of assets held in separate accounts is
not
published, the value is based on the underlying holdings, which are primarily direct quoted market prices on regulated financial exchanges.
     
  Cash and cash equivalents The fair value of cash and cash equivalents is set equal to its cost.
 
The methods described above
may
produce a fair value calculation that
may
not
be indicative of net realizable value or reflective of future fair values. Furthermore, while the Company believes the valuation methods are appropriate and consistent with other market participants, the use of different methodologies or assumptions to determine the fair value of certain financial instruments could result in a different fair value measurement at the reporting date.
 
The Company uses
December 
31
as the measurement date for the Pension Plans. Total estimated contributions expected to be paid to the plans during
2020
is
$893,000,
which represents the minimum funding amounts required by federal law. The expected long-term rates of return on plan assets for determining net periodic pension cost for
2019
and
2018
were chosen by the Company from a best estimate range determined by applying anticipated long-term returns and long-term volatility for various assets categories to the target asset allocation of the plan. The target asset allocation of plan assets is equity securities ranging
0
-
55%,
fixed income securities ranging
35
-
100%
and non-traditional/other of
0
-
10%
of total investments.
 
When establishing the expected long-term rate of return on our U.S. pension plan assets, the Company considered historical performance and forward looking return estimates reflective of our portfolio mix and investment strategy. Based on the most recent analysis of projected portfolio returns, the Company concluded that the use of
3.90%
for the Louisville Hourly Plan,
3.85%
for the Marion Plan and
3.65%
for the Louisville Salaried Plan as the expected return on our U.S. pension plan assets for
2019
was appropriate.
 
Actuarial gains and losses, which are primarily the result of changes in the discount rate and other assumptions and differences between actual and expected asset returns, are deferred in Accumulated other comprehensive loss and amortized to expense following the corridor approach. We use the average remaining service period of active participants unless almost all of the plan’s participants are inactive, in which case we use the average remaining life expectancy for all active and inactive participants. Accumulated other comprehensive loss at
December 
31,
 
2019
includes
$13,007,000
of unrecognized actuarial losses that have
not
yet been recognized in net periodic pension cost. The actuarial loss included in accumulated other comprehensive loss and expected to be recognized in net periodic pension cost during the fiscal year ending
December 
31,
 
2020
is
$635,000.
The actual loss reclassified from accumulated other comprehensive loss for
2019
and
2018
was
$666,000
and
$632,000,
respectively.
 
At
December 
31,
 
2019,
the benefits expected to be paid in each of the next
five
fiscal years, and in aggregate for the
five
fiscal years thereafter are as follows (in thousands):
 
2020
    $
2,839
 
2021
     
2,782
 
2022
     
2,715
 
2023
     
2,638
 
2024
     
2,571
 
2025-2029      
11,582
 
Total
    $
25,127
 
 
The Company sponsors a defined contribution plan (the “Defined Contribution Plan”) for substantially all domestic employees of the Company. The Defined Contribution Plan is intended to meet the requirements of Section
401
(k) of the Internal Revenue Code. The Defined Contribution Plan allows the Company to match participant contributions up to
3%
and provide discretionary contributions. In connection with the matching contributions, the Company recognized compensation expense of approximately
$392,000
and
$376,000
in
2019
and
2018,
respectively.
 
In addition, certain of the Company’s non-U.S. employees are covered by various defined benefit and defined contribution plans. The Company’s expenses for these plans totaled approximately
$40,000
and
$41,000
in
2019
and
2018,
respectively. The aggregate benefit plan assets and accumulated benefit obligation of these plans are
not
significant.