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Note 1 - Organization and Significant Accounting Policies
12 Months Ended
Dec. 31, 2020
Notes to Financial Statements  
Organization, Consolidation and Presentation of Financial Statements Disclosure and Significant Accounting Policies [Text Block]
(
1
)
Organization and Significant Accounting Policies
 
Consolidation Policy
 
The accompanying consolidated financial statements include the accounts of Sypris Solutions, Inc. and its wholly-owned subsidiaries (collectively, “Sypris” or the “Company”) and have been prepared by the Company in accordance with the rules and regulations of the Securities and Exchange Commission. The Company's operations are domiciled in the United States (U.S.) and Mexico and serve a wide variety of domestic and international customers. All intercompany accounts and transactions have been eliminated.
 
Nature of Business
 
Sypris is a diversified provider of truck components, oil and gas pipeline components and aerospace and defense electronics. The Company produces a wide range of manufactured products, often under multi-year, sole-source contracts with corporations and government agencies. The Company offers such products through its
two
business segments, Sypris Technologies, Inc. (“Sypris Technologies”) and Sypris Electronics, LLC (“Sypris Electronics”). Sypris Technologies derives its revenue primarily from the sale of forged, machined, welded and heat-treated steel components primarily for heavy commercial vehicle and high-pressure energy pipeline applications. Sypris Electronics derives its revenue primarily from circuit card and box build manufacturing, high reliability manufacturing and systems assembly and integration. Most products are built to the customer's design specifications. The Company also provides engineering design services and repair or inspection services. See Note
21
for additional information regarding our segments.
 
Use of Estimates
 
The preparation of the consolidated financial statements and accompanying notes in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts reported and the COVID-
19
pandemic has increased the uncertainty with respect to developing these estimates and assumptions. The COVID-
19
pandemic continues to rapidly evolve and the ultimate impact of the COVID-
19
pandemic is highly uncertain and subject to change. Changes in facts and circumstances could have a significant impact on the resulting estimated amounts included in our consolidated financial statements. Actual results could differ from these estimates.
 
Fair Value Estimates
 
The Company estimates fair value of its financial instruments utilizing an established
three
-level hierarchy. The hierarchy is based upon the transparency of inputs to the valuation of an asset or liability as of the measurement date as follows: Level
1
– Valuation is based upon unadjusted quoted prices for identical assets or liabilities in active markets. Level
2
– Valuation is based upon quoted prices for similar assets and liabilities in active markets, or other inputs that are observable for the asset or liability, either directly or indirectly, for substantially the full term of the financial instruments. Level
3
– Valuation is based upon other unobservable inputs that are significant to the fair value measurements.
 
Cash Equivalents
 
Cash equivalents include all highly liquid investments with a maturity of
three
months or less when purchased.
 
Inventory
 
Inventory is stated at the lower of cost or estimated net realizable value. Costs for raw materials, work in process and finished goods is determined under the
first
-in,
first
-out method. Indirect inventories, which include perishable tooling, repair parts and other materials consumed in the manufacturing process but
not
incorporated into finished products are classified as raw materials.
 
The Company's reserve for excess and obsolete inventory is primarily based upon forecasted demand for its product sales, and any change to the reserve arising from forecast revisions is reflected in cost of sales in the period the revision is made.
 
Property, Plant and Equipment
 
Property, plant and equipment is stated at cost. Depreciation of property, plant and equipment is generally computed using the straight-line method over their estimated economic lives. For land improvements, buildings and building improvements, the estimated economic life is generally
40
years. Estimated economic lives range from
three
to
fifteen
years for machinery, equipment, furniture and fixtures. Leasehold improvements are amortized over the shorter of their economic life or the respective lease term using the straight-line method. Expenditures for maintenance, repairs and renewals of minor items are expensed as incurred. Major rebuilds and improvements are capitalized. Also included in plant and equipment are assets under finance lease, which are stated at the present value of minimum lease payments.
 
Long-lived Assets
 
The Company reviews the carrying value of amortizable long-lived assets whenever events or changes in circumstances indicate that the carrying amount of an asset
may
not
be recoverable. Recoverability of assets to be held for sale and held for use is measured by a comparison of the carrying amount of the asset to the undiscounted future net cash flows expected to be generated by the asset. If facts and circumstances indicate that the carrying value of an asset or groups of assets, as applicable, is impaired, the long-lived asset or groups of long-lived assets are written down to their estimated fair value.
 
Held for sale
 
The Company classifies long-lived assets or disposal groups as held for sale in the period: management commits to a plan to sell; the long-lived asset or disposal group is available for immediate sale in its present condition subject only to terms that are usual and customary for sales of such long-lived assets or disposal groups; an active program to locate a buyer and other actions required to complete the plan to sell have been initiated; the sale is probable within
one
year; the asset or disposal group is being actively marketed for sale at a price that is reasonable in relation to its current fair value; and it is unlikely that significant changes to the plan will be made or that the plan will be withdrawn. Long-lived assets and disposal groups classified as held for sale are measured at the lower of their carrying amount or fair value less costs to sell. See Note
4
for further discussion of our assets held for sale.
 
Leases
 
Our lease portfolio represents leases of real estate, including manufacturing, assembly and office facilities, while the remainder represents leases of personal property, including manufacturing and information technology equipment. We have lease agreements with lease and non-lease components, which are accounted for as a single lease component. Leases with an initial term of
12
months or less are
not
recorded on the balance sheet, and we recognize lease expense for these leases on a straight-line basis over the lease term. Generally, we use our incremental borrowing rate in determining the present value of lease payments, unless the implicit rate is readily available.
 
Stock-based Compensation
 
The Company accounts for stock-based compensation in accordance with the fair value recognition provisions using the Black-Scholes option-pricing method, which requires the input of several subjective assumptions. These assumptions include estimating the length of time employees will retain their vested stock options before exercising them (expected term) and the estimated volatility of our common stock price over the expected term. Changes in the subjective assumptions can materially affect the fair value estimate of stock-based compensation and consequently, the related expense is recognized in the consolidated statements of operations.
 
Income Taxes
 
The Company uses the liability method in accounting for income taxes. Deferred tax assets and liabilities are recorded for temporary differences between the tax basis of assets and liabilities and their reported amounts in the consolidated financial statements, using the statutory tax rates in effect for the year in which the differences are expected to reverse. A valuation allowance is recorded to reduce the carrying amounts of deferred tax assets unless it is more likely than
not
that such assets will be realized.
 
In the ordinary course of business there is inherent uncertainty in quantifying the Company's income tax positions. The Company assesses its income tax positions and records tax benefits for all years subject to examination based upon management's evaluation of the facts, circumstances, and information available at the reporting dates. For those tax positions where it is more-likely-than-
not
that a tax benefit will be sustained, the Company has recorded the largest amount of tax benefit with a greater than
50%
likelihood of being realized upon ultimate settlement with a taxing authority that has full knowledge of all relevant information. For those income tax positions where it is
not
more-likely-than-
not
that a tax benefit will be sustained,
no
tax benefit has been recognized in the financial statements. Where applicable, associated interest has also been recognized.
 
The Company recognizes liabilities or assets for the deferred tax consequences of temporary differences between the tax bases of assets or liabilities and their reported amounts in the financial statements in accordance with ASC
740,
Income Taxes
. The Company recognizes interest accrued related to unrecognized tax benefits in income tax expense. Penalties, if incurred, would be recognized as a component of income tax expense.
 
Net Revenue and Cost of Sales
 
The Company recognizes revenue when it satisfies a performance obligation by transferring control of a promised product or rendering a service to a customer. The amount of revenue recognized reflects the consideration the Company expects to be entitled to in exchange for the product or service (the “transaction price”). The Company's transaction price in its contracts with customers is generally fixed;
no
payment discounts, rebates or refunds are included within its contracts. The Company does
not
provide service-type warranties nor does it allow customer returns. In connection with the sale of various parts to customers, the Company is subject to typical assurance warranty obligations covering the compliance of the electronics parts produced to agreed-upon specifications. Customer returns, when they occur, relate to quality rework issues and are
not
connected to any repurchase obligation of the Company.
 
A performance obligation is a promise in a contract to transfer a distinct product or render a service to a customer and is the unit of account to which the transaction price is allocated under ASC
606,
Revenue from Contracts with Customers
(“ASC
606”
). When a contract contains multiple performance obligations, we allocate the transaction price to the individual performance obligations using the price at which the promised goods or services would be sold to customers on a standalone basis. For most sales within our Sypris Technologies segment and a portion of sales within Sypris Electronics, control transfers to the customer at a point in time. Indicators that control has transferred to the customer include the Company having a present right to payment, the customer obtaining legal title and the customer having the significant risks and rewards of ownership. The Company's principal terms of sale are FOB Shipping Point, or equivalent, and, as such, the Company primarily transfers control and records revenue for product sales upon shipment.
 
For contracts where Sypris Electronics serves as a contractor for aerospace and defense companies under federally funded programs, we generally recognize revenue over time as we perform due to the continuous transfer of control to the customer. This continuous transfer of control to the customer is supported by clauses in the contracts that allow the customer to unilaterally terminate the contract for convenience, pay us for costs incurred plus a reasonable profit and take control of any work in process. Because control is transferred over time, revenue is recognized based on the extent of progress towards completion of the performance obligation. We use labor hours incurred as a measure of progress for these contracts because it best depicts the Company's performance of the obligation to the customer, which occurs as we incur labor on our contracts. Under this measure of progress, the extent of progress towards completion is measured based on the ratio of labor hours incurred to date to the total estimated labor hours at completion of the performance obligation.
 
Our contract profit margins
may
include estimates of revenues for goods or services on which the customer and the Company have
not
reached final agreements, such as contract changes, settlements of disputed claims, and the final amounts of requested equitable adjustments permitted under the contract. These estimates are based upon management's best assessment of the totality of the circumstances and are included in our contract profit based upon contractual provisions and our relationships with each customer.
 
Allowance for Doubtful Accounts
 
An allowance for uncollectible trade receivables is recorded when accounts are deemed uncollectible based on consideration of write-off history, aging analysis, and any specific, known troubled accounts.
 
Product Warranty Costs
 
The provision for estimated warranty costs is recorded at the time of sale and is periodically adjusted to reflect actual experience. The Company's warranty liability, which is included in accrued liabilities in the accompanying balance sheets, as of
December 
31,
 
2020
and
2019,
was
$638,000
and
$569,000,
respectively. The Company's warranty expense for the years ended
December 
31,
 
2020
and
2019
was
$294,000
and
$156,000,
respectively.
 
Concentrations of Credit Risk
 
Financial instruments which potentially expose the Company to concentrations of credit risk consist of accounts receivable. The Company's customer base consists of a number of customers in diverse industries across geographic areas, primarily in North America and Mexico, and aerospace and defense companies under contract with the U.S. Government. The Company performs periodic credit evaluations of its customers' financial condition and does
not
require collateral on its commercial accounts receivable. Credit losses are provided for in the consolidated financial statements and consistently have been within management's expectations. Approximately
53%
of accounts receivable outstanding at
December 
31,
 
2020
is due from
four
customers. More specifically, Sistemas, Detroit Diesel, CECO Peerless and Tremec comprise
17%,
14%,
11%
and
11%,
respectively, of
December 
31,
 
2020
outstanding accounts receivables. Approximately
27%
of accounts receivable outstanding at
December 
31,
 
2019
is due from
two
customers. More specifically, SubCom and Detroit Diesel comprise
17%
and
10%,
respectively, of
December 
31,
 
2019
outstanding accounts receivables.
 
The Company's largest customers for the year ended
December 
31,
 
2020
were Northrop Grummon, Sistemas, and Detroit Diesel, which represented approximately
22%,
14%
and
12%,
respectively, of the Company's total net revenue. Detroit Diesel and Sistemas are both customers within the Sypris Technologies segment and Northrop Grummon is a customer within the Sypris Electronics segment. Sistemas, Detroit Diesel and Northrop Grummon were the Company's largest customers for the year ended
December 
31,
 
2019,
which represented approximately
22%,
14%
and
11%,
respectively, of the Company's total net revenue.
No
other single customer accounted for more than
10%
of the Company's total net revenue for the years ended
December 
31,
 
2020
or
2019.
 
Foreign Currency Translation
 
The functional currency for the Company's Mexican subsidiaries is the Mexican peso. Assets and liabilities are translated at the period end exchange rate, and income and expense items are translated at the weighted average exchange rate. The resulting translation adjustments are recorded in comprehensive loss as a separate component of stockholders' equity. Remeasurement gains or losses for U.S. dollar denominated accounts of the Company's Mexican subsidiaries are included in other income, net.
 
Collective Bargaining Agreements
 
Approximately
386,
or
58%
of the Company's employees, all within Sypris Technologies, were covered by collective bargaining agreements at
December 31, 2020.
Excluding certain Mexico employees covered under an annually ratified agreement, there are
no
collective bargaining agreements expiring within the next
12
months. Certain Mexico employees are covered by an annually ratified collective bargaining agreement. These employees represented approximately
53%
of the Company's workforce, or
350
employees as of
December 
31,
 
2020.
 
Recently Issued Accounting Standards
 
In
August 2018,
the FASB issued ASU
2018
-
14,
Compensation
Retirement Benefits
Defined Benefit Plans
General, Disclosure Framework
Changes to the Disclosure Requirements for Defined Benefit Plans
. The guidance eliminated certain disclosures about defined benefit plans, added new disclosures, and clarified other requirements. This guidance became effective
January 1, 2020.
As this standard relates only to financial disclosures, its adoption did
not
have an impact to our operating results, financial position or cash flows.
 
In
August 2018,
the FASB issued ASU
2018
-
15,
Intangibles-Goodwill and Other-Internal-Use Software: Customer
'
s Accounting for Implementation Costs Incurred in a Cloud Computing Arrangement That is a Service Contract
(ASU
2018
-
15
). ASU
2018
-
15
aligns the requirements for capitalizing implementation costs incurred in a hosting arrangement that is a service contract with the requirements for capitalizing implementation costs incurred to develop or obtain internal-use software. The Company adopted ASU
2018
-
48
prospectively on
January 1, 2020,
and the adoption did
not
have a material impact on the consolidated financial statements or disclosures. All future implementation costs in such arrangements will be capitalized and amortized over the life of the arrangement, which
may
have a material impact in those future periods if such costs are material.
 
In
June 2016,
the FASB issued ASU
2016
-
13,
Credit Losses
Measurement of Credit Losses on Financial Instruments
, new guidance for the accounting for credit losses on certain financial instruments. This guidance introduces a new approach to estimating credit losses on certain types of financial instruments and modifies the impairment model for available-for-sale debt securities. This guidance, which becomes effective
January 1, 2023,
is
not
expected to have a material impact on our consolidated financial statements.
 
In
December 2019,
the FASB issued ASU
2019
-
12,
Income Taxes
Simplifying the Accounting for Income Taxes
. This guidance is intended to simplify various aspects of income tax accounting including the elimination of certain exceptions related to the approach for intraperiod tax allocation, the methodology for calculating income taxes in an interim period and the recognition of deferred tax liabilities for outside basis differences. The new guidance also simplifies aspects of the accounting for franchise taxes and enacted changes in tax laws or rates and clarifies the accounting for transactions that result in a step-up in the tax basis of goodwill. This guidance becomes effective
January 1, 2021
and early adoption is permitted. Adoption of this guidance requires certain changes to primarily be made prospectively, with some changes to be made retrospectively. The Company did
not
early adopt this standard. The adoption is
not
expected to have a material impact on the Company's consolidated financial statements.
 
Reclassifications
 
Certain amounts in the Company's
2019
consolidated financial statements have been reclassified to conform to the
2020
presentation, which had
no
impact to the previously reported net loss and stockholder's equity.