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Postretirement Obligations
12 Months Ended
Sep. 27, 2015
Other Postretirement Benefit Plans, Defined Benefit [Member]  
Defined Benefit Plan Disclosure [Line Items]  
Pension and Other Postretirement Benefits Disclosure [Text Block]
POSTRETIREMENT AND POSTEMPLOYMENT BENEFITS
 
We provide retiree medical and life insurance benefits under postretirement plans at several of our operating locations. The level and adjustment of participant contributions vary depending on the specific plan. In addition, PD LLC provides postemployment disability benefits to certain employee groups prior to retirement. Our liability and related expense for benefits under the postretirement plans are recorded over the service period of active employees based upon annual actuarial calculations. We accrue postemployment disability benefits when it becomes probable that such benefits will be paid and when sufficient information exists to make reasonable estimates of the amounts to be paid. Plan assets may also be used to fund medical costs of certain active employees.
The net periodic postretirement benefit cost (benefit) components for our postretirement plans are as follows:
(Thousands of Dollars)
2015

 
2014

 
2013

 
 
 
 
 
 
Service cost for benefits earned during the year
76

 
596

 
728

Interest cost on projected benefit obligation
922

 
911

 
1,125

Expected return on plan assets
(1,445
)
 
(1,483
)
 
(1,474
)
Amortization of net actuarial gain
(1,386
)
 
(1,819
)
 
(1,324
)
Amortization of prior service benefit
(1,459
)
 
(1,459
)
 
(1,459
)
Net periodic postretirement benefit
(3,292
)
 
(3,254
)
 
(2,404
)

 
Changes in benefit obligations and plan assets are as follows:
(Thousands of Dollars)
2015

 
2014

 
 
 
 
Benefit obligation, beginning of year
25,506

 
23,432

Service cost
76

 
596

Interest cost
922

 
911

Actuarial loss (gain)
(1,149
)
 
2,298

Benefits paid, net of premiums received
(1,541
)
 
(1,905
)
Medicare Part D subsidies
(2
)
 
174

Benefit obligation, end of year
23,812

 
25,506

Fair value of plan assets, beginning of year
32,881

 
33,920

Actual return on plan assets
(547
)
 
1,167

Employer contributions
745

 
597

Benefits paid, net of premiums and Medicare Part D subsidies received
(1,544
)
 
(1,731
)
Benefits paid for active employees
(1,412
)
 
(1,072
)
Fair value of plan assets at measurement date
30,123

 
32,881

Funded status - benefit obligation less than plan assets
(6,311
)
 
(7,375
)

 
The accumulated benefit obligation for plans with benefit obligations in excess of plan assets included in the table above was $7,109,000 at September 27, 2015. These plans are unfunded.

Disaggregated amounts recognized in the Consolidated Balance Sheets are as follows:
(Thousands of Dollars)
September 27
2015

 
September 28
2014

 
 
 
 
Non-current assets
13,420

 
14,136

Postretirement benefit obligations
7,109

 
6,761

Accumulated other comprehensive income (before income tax benefit)
22,551

 
27,250


 
Amounts recognized in accumulated other comprehensive income are as follows:
(Thousands of Dollars)
September 27
2015

 
September 28
2014

 
 
 
 
Unrecognized net actuarial gain
13,155

 
16,394

Unrecognized prior service benefit
9,396

 
10,856

 
22,551

 
27,250


 
We expect to recognize $1,146,000 and $1,459,000 of unrecognized net actuarial gain and unrecognized prior service benefit, respectively, in net periodic postretirement benefit in 2016.

Assumptions
 
Weighted-average assumptions used to determine post retirement benefit obligations are as follows:
(Percent)
September 27
2015
 
September 28
2014
 
 
 
 
Discount rate
3.7
 
3.7
Expected long-term return on plan assets
4.5
 
4.5


The assumptions related to the expected long-term return on plan assets are developed through an analysis of historical market returns, current market conditions and composition of plan assets.
Weighted-average assumptions used to determine net periodic benefit cost are as follows:
(Percent)
2015

 
2014

 
2013

 
 
 
 
 
 
Discount rate
3.7

 
4.0

 
3.85

Expected long-term return on plan assets
4.5

 
4.5

 
4.5


 
Assumed health care cost trend rates are as follows:
(Percent)
September 27
2015
 
September 28
2014
 
 
 
 
Health care cost trend rates
9.0
 
7.5
Rate to which the cost trend rate is assumed to decline (the “Ultimate Trend Rate”)
4.5
 
5.0
Year in which the rate reaches the Ultimate Trend Rate
2025
 
2018

 
Administrative costs related to indemnity plans are assumed to increase at the health care cost trend rates noted above.
 
Assumed health care cost trend rates have an effect on the amounts reported for the postretirement plans. A one percentage point change in assumed health care cost trend rates would have the following annualized effects on reported amounts for 2015:
 
One Percentage Point
 
(Thousands of Dollars)
Increase

 
Decrease

 
 
 
 
Effect on net periodic postretirement benefit
29

 
(26
)
Effect on postretirement benefit obligation
831

 
(748
)

 
Plan Assets
 
The primary objective of our investment strategy is to satisfy our postretirement obligations at a reasonable cost. Assets are actively invested to balance real growth of capital through appreciation and reinvestment of dividend and interest income and safety of invested funds.
 
Our investment policy outlines the governance structure for decision making, sets investment objectives and restrictions, and establishes criteria for selecting and evaluating investment managers. The use of derivatives is strictly prohibited, except on a case-by-case basis where the manager has a proven capability, and only to hedge quantifiable risks such as exposure to foreign currencies. An investment committee, consisting of certain of our executives and supported by independent consultants, is responsible for monitoring compliance with the investment policy. Assets are periodically redistributed to maintain the appropriate policy allocation.

The weighted-average asset allocation of our postretirement assets is as follows:
(Percent)
Policy Allocation

Actual Allocation
Asset Class
September 27 2015

September 27
2015
September 28
2014
 
 
 
 
Equity securities
20

19
22
Debt securities
70

68
74
Hedge fund investment
10

10
 
Cash and cash equivalents

3
4

 
Plan assets include no Company securities. Assets include cash and cash equivalents and receivables from time to time due to the need to reallocate assets within policy guidelines.

Fair Value Measurements
 
The fair value hierarchy of postretirement assets at September 27, 2015 is as follows:
(Thousands of Dollars)
Level 1

Level 2

Level 3

 
 
 
 
Cash and cash equivalents
790



Domestic equity securities
2,896

1,372


International equity securities
645

857


Debt securities
13,910

6,581


Hedge fund investment

3,072



 
There were no purchases, sales or transfers of assets classified as Level 3 in 2015, 2014 or 2013.
 
Cash Flows
 
Based on our forecast at September 27, 2015, we do not expect to contribute to our postretirement plans in 2016.

The Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “Modernization Act”) introduced a prescription drug benefit under Medicare (“Medicare Part D”) and a federal subsidy to sponsors of retiree health care benefit plans (“Subsidy”) that provide a benefit at least actuarially equivalent (as that term is defined in the Modernization Act) to Medicare Part D. We concluded we qualify for the Subsidy under the Modernization Act since the prescription drug benefits provided under our postretirement health care plans generally require lower premiums from covered retirees and have lower deductibles than the benefits provided in Medicare Part D and, accordingly, are actuarially equivalent to or better than, the benefits provided under the Modernization Act.
 
We anticipate future benefit payments to be paid either with future contributions to the plan or directly from plan assets, as follows:
(Thousands of Dollars)
Gross
Payments

 
Less
Medicare
Part D
Subsidy

 
Net
Payments

 
 
 
 
 
 
2015
3,320

 
(260
)
 
3,060

2016
2,130

 
(260
)
 
1,870

2017
2,040

 
(260
)
 
1,780

2018
2,070

 
(260
)
 
1,810

2019
2,040

 
(260
)
 
1,780

2020-2024
9,180

 
(1,140
)
 
8,040


 

Postemployment Plan
 
Our postemployment benefit obligation, representing certain disability benefits, is $3,951,000 at September 27, 2015 and $3,597,000 at September 28, 2014.