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EMPLOYEE RETIREMENT PLANS
12 Months Ended
Dec. 31, 2012
EMPLOYEE RETIREMENT PLANS  
EMPLOYEE RETIREMENT PLANS

13. EMPLOYEE RETIREMENT PLANS

We have certain employee retirement plans that cover substantially all of our employees. The expense incurred for these plans was $9.1 million, $8.0 million and $2.3 million, for the years ended December 31, 2012, 2011 and 2010, respectively. These plans are discussed below.

Most employees are covered by defined contribution plans under which we made contributions to individual employee accounts. We had expense related to our U.S. defined contribution plan of approximately $4.8 million, $3.7 million and $1.3 million for the years ended December 31, 2012, 2011 and 2010, respectively. We also had an expense related to our Canadian defined contribution plan of approximately $2.5 million and $2.1 million, for the years ended December 31, 2012 and 2011, respectively. In July 2010, we announced the reinstatement of our Company match for our U.S. and Canadian retirement savings plans. On October 1, 2012, we announced and implemented an additional Company Retirement Contribution to our U.S. retirement savings plan.

U.S. employees hired before January 1, 2009 are covered by a defined benefit cash balance pension plan, which was frozen to future benefit accruals in 2009. Employees who worked at our now-closed manufacturing facility in Sarnia, Ontario were previously covered by a defined benefit pension plan. In connection with the closure of that manufacturing facility in December 2008, we decided to wind-up the Canadian pension plan. All future benefit obligations for this pension plan were fully funded in 2011 with a contribution in the amount of approximately $0.8 million with a corresponding settlement charge recognized during the year ended December 31, 2011.

Benefit Obligations.    The reconciliation of the beginning and ending balances of the projected benefit obligation for defined benefit plans is as follows:

 
  As of December 31,  
(In thousands)
  2012   2011  

Change in Benefit Obligation

             

Projected benefit obligation, beginning of year

  $ 147,290   $ 143,133  

Interest cost

    7,193     7,397  

Actuarial loss

    19,087     10,226  

Foreign currency translation adjustment

    -     58  

Gross benefits paid

    (5,059 )   (13,524 )
           

Projected benefit obligation, end of year

  $ 168,511   $ 147,290  
           

Accumulated benefit obligation, end of year

  $ 168,511   $ 147,290  
           

The accumulated benefit obligation is defined as the actuarial present value of pension benefits (whether vested or unvested) attributed to employee service rendered before December 31, 2012 and 2011, respectively, and based on employee service and compensation prior to the applicable date. The accumulated benefit obligation is equal to the projected benefit obligation at December 31, 2012 and 2011 because no future benefits are accruing under the pension plans.

Plan Assets.    The summary and reconciliation of the beginning and ending balances of the fair value of the plans' assets were as follows:

 
  As of December 31,  
(In thousands)
  2012   2011  

Change in Plan Assets

             

Fair value of plan assets, beginning of year

  $ 107,738   $ 122,509  

Actual return on plan assets

    12,732     (2,401 )

Foreign currency translation adjustment

    -     60  

Employer contribution

    419     1,094  

Gross benefits paid

    (5,059 )   (13,524 )
           

Fair value of plan assets, end of year

  $ 115,830   $ 107,738  
           

The Plan classifies its investments based on the lowest level of input that is significant to the fair value measurement. The following table sets forth, by level within the fair value hierarchy, a summary of the Plan's investments measured at fair value and the target and current allocation.

Asset Category
  Target
Allocation
2013
  Percentage of
Plan Assets,
December 31,
2012
  Total   Quoted
Prices in
Active
Markets for
Identical
Assets
(Level 1)
  Significant
Observable
Inputs
(Level 2)
  Significant
Unobservable
Inputs
(Level 3)
 
(In thousands, except percentages)
   
   
   
   
   
 

Short-term investment fund

          2 % $ 2,190   $ -   $ 2,190   $ -  

US Equity securities:

                                     

Consumer discretionary sector

                1,734     1,734     -     -  

Consumer staples sector

                4,151     4,151     -     -  

Energy sector

                1,158     1,158     -     -  

Finance sector

                581     581              

Health care sector

                2,985     2,985     -     -  

Industrials sector

                1,130     1,130     -     -  

Information technology sector

                4,390     4,390     -     -  

Capital appreciation mutual fund

                6,365     6,365     -     -  

SMALL cap growth mutual fund

                5,129     5,129     -     -  

Pooled equity fund

                19,200     -     -     19,200  

Other

                849     849     -     -  
                               

Total US equity securities:

    43 %   41 %   47,672     28,472     -     19,200  

International equity securities:

                                     

EUROPACIFIC GROWTH fund

                24,981     24,981     -     -  

Consumer staples sector

                394     394     -     -  

Emerging markets fund

    5 %   5 %   5,340     5,340     -     -  
                               

Total International equity securities

    20 %   27 %   30,715     30,715     -     -  

Fixed income securities:

                                     

Pimco total return INSTL

                22,899     22,899     -     -  

Financial services sector

                177     -     177     -  
                               

Total fixed income securities:

    20 %   20 %   23,076     22,899     177     -  

Long-biased hedge fund

    10 %   9 %   10,579     -     -     10,579  

Real estate partnership

    2 %   1 %   1,598     -     -     1,598  
                               

Total

              $ 115,830   $ 82,086   $ 2,367   $ 31,377  
                               

 

Asset Category
  Target
Allocation
2012
  Percentage of
Plan Assets,
December 31,
2011
  Total   Quoted
Prices in
Active
Markets for
Identical
Assets
(Level 1)
  Significant
Observable
Inputs
(Level 2)
  Significant
Unobservable
Inputs
(Level 3)
 
(In thousands, except percentages)
   
   
   
   
   
 

Short-term investment fund

          1 % $ 1,547   $ -   $ 1,547   $ -  

US equity securities:

                                     

Consumer discretionary sector

                2,921     2,921     -     -  

Consumer staples sector

                4,475     4,475     -     -  

Energy sector

                1,638     1,638     -     -  

Health care sector

                3,276     3,276     -     -  

Industrials sector

                1,471     1,471     -     -  

Information technology sector

                4,258     4,258     -     -  

Capital appreciation mutual fund

                5,502     5,502     -     -  

SMALL cap growth mutual fund

                6,456     6,456     -     -  

Pooled equity fund

                17,308     -     -     17,308  

Other

                476     476     -     -  
                               

Total US equity securities:

    43 %   45 %   47,781     30,473     -     17,308  

International equity securities:

                                     

EUROPACIFIC GROWTH fund

                20,955     20,955     -     -  

Consumer staples sector

                258     258     -     -  

Information technology sector

                1     1     -     -  
                               

Total International equity securities

    20 %   20 %   21,214     21,214     -     -  

Fixed income securities:

                                     

Pimco total return INSTL

                25,184     25,184     -     -  

Financial services sector

                64     -     64     -  
                               

Total fixed income securities:

    20 %   23 %   25,248     25,184     64     -  

Long-biased hedge fund

    10 %   10 %   10,359     -     -     10,359  

Real estate partnership

    2 %   1 %   1,447     -     -     1,447  

Other securities

                142     142     -     -  

Emerging markets

    5 %   - %   -     -     -     -  
                               

Total

              $ 107,738   $ 77,013   $ 1,611   $ 29,114  
                               

Funded Status.    The following table shows the funded status of the pension benefits, reconciled to the amounts reported on the balance sheets:

 
  As of December 31,  
(In thousands)
  2012   2011  

Funded status, end of year:

             

Fair value of plan assets

  $ 115,830   $ 107,738  

Benefit obligations

    168,511     147,290  
           

Unfunded status

    (52,681 )   (39,552 )
           

Amount recognized, end of year

  $ (52,681 ) $ (39,552 )
           

Amounts recognized in the balance sheets consist of:

             

Current liability

  $ (419 ) $ (419 )

Noncurrent liability

    (52,262 )   (39,133 )
           

Amount recognized, end of year

  $ (52,681 ) $ (39,552 )
           

Gross amounts recognized in accumulated other comprehensive loss consist of:

             

Net actuarial loss

  $ 77,459   $ 64,095  

Prior service cost

    99     103  
           

Amount recognized, end of year

  $ 77,558   $ 64,198  
           

Changes in Other Comprehensive Income (Loss).    The following table summarizes the changes in plan assets and benefit obligations which were recognized in other comprehensive income (loss):

 
  Other Changes in Plan Assets and Benefit Obligations Recognized in Other Comprehensive Income (Loss) for Pension

 
 
  For the Years Ended December 31,  
(In thousands)
  2012   2011   2010  

End of year:

                   

Current year actuarial loss

  $ 15,045   $ 22,172   $ 6,495  

Amortization of actuarial loss

    (1,680 )   (1,539 )   (794 )

Current year prior service cost

                110  

Amortization of prior service cost

    (4 )   (4 )   (4 )
               

Total recognized in other comprehensive income (loss)

  $ 13,361   $ 20,629   $ 5,807  
               

Total recognized in net periodic benefit cost and other comprehensive income (loss)

  $ 13,549   $ 20,023   $ 4,498  
               

The estimated amount that will be amortized from accumulated other comprehensive loss into net periodic benefit cost in 2013, excluding any effects of the consummation of the Transactions, is $2.1 million consisting of:

(In thousands)
  Pension  

Actuarial loss

  $ 2,133  

Prior service cost

    4  
       

Total

  $ 2,137  
       

Net Periodic Benefit Cost (Income).    The amount of net periodic benefit cost (income) recognized includes the following components:

 
  Pension Benefit
Years Ended December 31,
 
(In thousands)
  2012   2011   2010  

Components of net periodic benefit cost (income):

                   

Interest cost

  $ 7,193   $ 7,397   $ 7,747  

Expected return on assets

    (8,689 )   (9,548 )   (9,854 )

Amortization of:

                   

Prior service cost

    4     4     4  

Actuarial loss

    1,680     1,539     794  
               

Total net periodic benefit cost (income)

  $ 188   $ (608 ) $ (1,309 )
               

Assumptions.    The major assumption used to determine benefit obligations for our pension plans is a weighted average discount rate, which was 4.00 percent and 5.00 percent at December 31, 2012 and 2011, respectively. The pension plans were frozen prior to 2010, therefore, a rate of compensation increase is not an applicable assumption in determining benefit obligations for our pension plans.

The major assumptions used to determine net periodic benefit cost (income) for pension plans are presented as weighted averages:

 
  Years Ended December 31,  
 
  2012   2011   2010  

Discount rate

    5.00 %   5.48 %   6.00 %

Expected long-term rate of return on plan assets

    8.25 %   8.49 %   8.66 %

The expected long-term rate of return on plan assets assumption is based on historical and projected rates of return for current and planned asset classes in the plan's investment portfolio. Projected rates of return for each of the plans' projected asset classes were selected after analyzing historical experience and future expectations of the returns and volatility of the various asset classes. Based on the target asset allocation for each asset class, the overall expected rate of return for the portfolio was developed and adjusted for historical and expected experience of active portfolio management results compared to the benchmark returns and for the effect of expenses paid from plan assets.

Our investment committee establishes investment policies and strategies and regularly monitors the performance of the plans' funds. Our investment strategy with respect to pension assets is to invest the assets in accordance with the "prudent investor" guidelines contained in the Employee Retirement Income Security Act of 1974 and fiduciary standards. Our policy on funding is to contribute an amount within the range of the minimum required and the maximum tax-deductible contribution.

Employer contributions include direct benefits paid under all pension plans of $0.4 million from employer assets in 2012, 2011 and 2010.

Expected Cash Flows.    We expect to make contributions of $0.4 million to our pension plans during 2013 in direct benefit payments. These contributions exclude payments to be made in connection with plans assumed upon the consummation of the Transactions. Expected benefit payments for all pension plans, excluding plans assumed in connection with the consummation of the Transactions, are as follows:

(In thousands)
  Pension Benefits  

Expected benefit payments

       

2013

  $ 6,150  

2014

    6,802  

2015

    7,410  

2016

    7,996  

2017

    8,525  

2018-2022

    49,318