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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


FORM 10-Q

(Mark One)

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended March 31, 2007

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED]

For the transition period from                      to                     

Commission File Number 0-20646

 


Caraustar Industries, Inc.

(Exact name of registrant as specified in its charter)

 

North Carolina   58-1388387
(State or other jurisdiction of incorporation or organization)   (I.R.S. Employer Identification Number)

 

5000 Austell Powder Springs Road, Suite 300,

Austell, Georgia

  30106
(Address of principal executive offices)   (Zip Code)

(770) 948-3101

(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  Yes  x     No  ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act.

Large accelerated filer  ¨                Accelerated filer  x                Non-accelerated filer  ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act.):  Yes  ¨    No  x

Indicate the number of shares outstanding of each of issuer’s classes of common stock, as of the latest practicable date, May 7, 2007.

 

Common Stock, $.10 par value

 

29,106,308

(Class)   (Outstanding)

 



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FORM 10-Q FOR THE QUARTER ENDED MARCH 31, 2007

CARAUSTAR INDUSTRIES, INC.

TABLE OF CONTENTS

 

          Page
PART I — FINANCIAL INFORMATION   
Item 1.    Condensed Consolidated Financial Statements (unaudited):   
   Condensed Consolidated Balance Sheets as of March 31, 2007 and December 31, 2006    1
   Condensed Consolidated Statements of Operations for the three-month periods ended March 31, 2007 and 2006    2
   Condensed Consolidated Statements of Cash Flows for the three-month periods ended March 31, 2007 and 2006    3
   Notes to Condensed Consolidated Financial Statements    4
Item 2.    Management’s Discussion and Analysis of Financial Condition and Results of Operations    23
Item 3.    Quantitative and Qualitative Disclosures About Market Risk    31
Item 4.    Controls and Procedures    31
PART II — OTHER INFORMATION   
Item 1A.    Risk Factors    31
Item 2.    Unregistered Sales of Equity Securities and Use of Proceeds    31
Item 6.    Exhibits    31
Signatures    32
Exhibit Index    33


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ITEM 1. Condensed Consolidated Financial Statements

CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED)

(In thousands, except share data)

 

     March 31,
2007
    December 31,
2006
 
Assets     

Current assets:

    

Cash and cash equivalents

   $ 1,162     $ 1,022  

Receivables, net of allowances for doubtful accounts, returns, and discounts of $3,235 and $3,062 as of March 31, 2007 and December 31, 2006, respectively

     102,348       85,577  

Inventories

     74,694       75,041  

Refundable income taxes

     1,563       172  

Current deferred tax assets

     7,381       9,272  

Other current assets

     9,451       8,354  
                

Total current assets

     196,599       179,438  
                

Property, plant and equipment:

    

Land

     10,032       10,316  

Buildings and improvements

     90,262       93,275  

Machinery and equipment

     441,019       436,705  

Furniture and fixtures

     31,194       29,975  
                
     572,507       570,271  

Less accumulated depreciation

     (308,748 )     (306,666 )
                

Property, plant and equipment, net

     263,759       263,605  
                

Goodwill

     127,574       127,574  

Investment in unconsolidated affiliates

     41,733       41,574  

Other assets

     12,021       12,084  
                
   $ 641,686     $ 624,275  
                
Liabilities and Shareholders’ Equity     

Current liabilities:

    

Current maturities of debt

   $ 5,830     $ 5,830  

Accounts payable

     77,137       65,033  

Accrued interest

     6,020       1,482  

Accrued compensation

     7,841       10,127  

Accrued pension

     271       271  

Capital lease obligations

     463       544  

Other accrued liabilities

     23,952       27,187  
                

Total current liabilities

     121,514       110,474  
                

Long-term debt, less current maturities

     275,362       260,092  

Long-term capital lease obligations

     33       91  

Deferred income taxes

     29,288       43,315  

Pension liability

     40,277       38,854  

Other liabilities

     25,161       9,863  

Shareholders’ equity:

    

Preferred stock, $.10 par value; 5,000,000 shares authorized, no shares issued

     —         —    

Common stock, $.10 par value; 60,000,000 shares authorized, 29,091,859 and 29,084,246 shares issued and outstanding at March 31, 2007 and December 31, 2006, respectively

     2,909       2,909  

Additional paid-in capital

     191,873       191,411  

Retained deficit

     (19,555 )     (7,502 )

Accumulated other comprehensive loss:

    

Unrecognized pension and other benefit liabilities

     (26,791 )     (26,791 )

Foreign currency translation

     1,615       1,559  
                

Total accumulated other comprehensive loss

     (25,176 )     (25,232 )
                

Total shareholders’ equity

     150,051       161,586  
                
   $ 641,686     $ 624,275  
                

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED)

(In thousands, except per share data)

 

     For the Three Months Ended
March 31,
 
     2007     2006  

Sales

   $ 232,745     $ 263,881  

Cost of goods sold

     205,337       226,551  

Selling, general and administrative expenses

     29,433       35,507  

Restructuring and impairment costs

     5,788       4,810  
                

Loss from operations

     (7,813 )     (2,987 )

Other (expense) income:

    

Interest expense

     (4,650 )     (10,163 )

Interest income

     54       2,180  

Equity in income of unconsolidated affiliates

     159       1,591  

Gain on sale of interest in Standard Gypsum, L.P.

     —         135,247  

Other, net

     16       95  
                
     (4,421 )     128,950  
                

(Loss) income from continuing operations before income taxes and minority interest

     (12,234 )     125,963  

Benefit (provision) for income taxes

     3,290       (44,378 )

Minority interest in income

     —         (14 )
                

(Loss) income from continuing operations

     (8,944 )     81,571  
                

Discontinued operations:

    

Loss from discontinued operations before income taxes

     —         (1,411 )

Benefit for income taxes of discontinued operations

     —         492  
                

Loss from discontinued operations

     —         (919 )
                

Net (loss) income

     (8,944 )     80,652  

Other comprehensive income (loss):

    

Foreign currency translation adjustment

     56       (85 )
                

Comprehensive (loss) income

   $ (8,888 )   $ 80,567  
                

Basic (loss) income per common share:

    

Continuing operations

   $ (0.31 )   $ 2.82  
                

Discontinued operations

   $ —       $ (0.03 )
                

Net (loss) income

   $ (0.31 )   $ 2.79  
                

Weighted average number of shares outstanding

     28,605       28,874  
                

Diluted (loss) income per common share:

    

Continuing operations

   $ (0.31 )   $ 2.82  
                

Discontinued operations

   $ —       $ (0.03 )
                

Net (loss) income

   $ (0.31 )   $ 2.79  
                

Diluted weighted average number of shares outstanding

     28,605       28,937  
                

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

(In thousands)

 

     For the Three Months Ended
March 31,
 
     2007     2006  

Operating activities:

    

Net (loss) income

   $ (8,944 )   $ 80,652  

Adjustments to reconcile net (loss) income to net cash used in operating activities:

    

Depreciation and amortization

     5,753       5,820  

Write-off of deferred debt costs

     —         155  

Equity-based compensation expense

     380       225  

Restructuring and impairment costs

     937       4,860  

Deferred income taxes

     (3,414 )     28,804  

Gain on sale of interest in Standard Gypsum, L.P.

     —         (135,247 )

Loss on sale of assets held for sale

     —         1,880  

Equity in income of unconsolidated affiliates

     (159 )     (1,591 )

Changes in operating assets and liabilities, net of acquisitions

     (2,400 )     9,175  
                

Net cash used in operating activities

     (7,847 )     (5,267 )
                

Investing activities:

    

Purchases of property, plant and equipment

     (8,144 )     (7,795 )

Proceeds from disposal of property, plant and equipment

     684       224  

Proceeds from sale of assets held for sale

     —         6,026  

Acquisition of businesses, net of cash acquired

     —         (11,059 )

Changes in restricted cash

     (36 )     10,818  

Net proceeds from sale of interest in Standard Gypsum, L.P.

     —         148,460  
                

Net cash (used in) provided by investing activities

     (7,496 )     146,674  
                

Financing activities:

    

Proceeds from senior credit facility-revolver

     43,108       30,000  

Repayments of senior credit facility-revolver

     (26,048 )     —    

Proceeds from senior credit facility-term loan

     —         35,000  

Repayments of short and long-term debt

     (1,458 )     —    

Deferred debt costs

     —         (1,135 )

Payments for capital lease obligations

     (139 )     (122 )

Issuances of stock, net of forfeitures

     20       74  
                

Net cash provided by financing activities

     15,483       63,817  
                

Net change in cash and cash equivalents

     140       205,224  

Cash and cash equivalents at beginning of period

     1,022       95,152  
                

Cash and cash equivalents at end of period

   $ 1,162     $ 300,376  
                

Supplemental disclosures:

    

Cash payments for interest

   $ 874     $ 147  
                

Income tax payments, net

   $ 124     $ 348  
                

Property acquired under capital leases

   $ —       $ 36  
                

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

MARCH 31, 2007

(UNAUDITED)

Note 1. Basis of Presentation

The financial information included herein is unaudited; however, such information reflects all adjustments (consisting of normal recurring adjustments) which are, in the opinion of management, necessary to present fairly, in all material respects, the financial position of the Company as of March 31, 2007, and the results of operations and cash flows for the three months ended March 31, 2007 and 2006. The results of operations and cash flows for the three months ended March 31, 2007 and 2006 are not, and should not be, construed as necessarily indicative of the results of the operations or cash flows which may be reported for the remainder of 2007.

There were no discontinued operations to be reported for the three months ended March 31, 2007. For the three months ended March 31, 2006, certain reclassifications of balances have been made between discontinued operations and continuing operations as a result of the Company’s retention of the Tama, Iowa coated recycled paperboard mill, which was announced in December 2006.

The accompanying unaudited condensed financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission for reporting on Form 10-Q. Pursuant to such rules and regulations, certain footnote disclosures and other information normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted. These unaudited condensed financial statements should be read in conjunction with the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2006. The accounting policies followed for interim financial reporting are the same as those disclosed in Note 1 of the notes to the financial statements included in the Company’s Form 10-K, except for the adoption of FASB Interpretation No. 48, “Accounting for Uncertainty in Income Taxes (an interpretation of FASB Statement No. 109)” (“FIN 48”), on January 1, 2007.

Note 2. New Accounting Pronouncements

Effective January 1, 2007, the Company adopted FIN 48. FIN 48 was issued to clarify the accounting for uncertainty in income taxes recognized in the financial statements by prescribing a recognition threshold and measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to be taken in a tax return. As a result of the adoption of FIN 48, the Company recognized a cumulative effect adjustment of $3.1 million, which was accounted for as a reduction to the January 1, 2007 retained deficit balance. See Note 11, “Income Taxes,” to the Condensed Consolidated Financial Statements for additional information.

In September 2006, the FASB issued Statement of Financial Accounting Standard No. 157, “Fair Value Measurements.” SFAS No. 157 defines fair value, establishes a framework for measuring fair value in accordance with generally accepted accounting principles, and expands disclosures about fair value measurements. This statement does not require any new fair value measurements; rather, it applies under other accounting pronouncements that require or permit fair value measurements. The provisions of this statement are to be applied prospectively as of the beginning of the fiscal year in which this statement is initially applied, with any transition adjustment recognized as a cumulative-effect adjustment to the opening balance of retained earnings. The provisions of SFAS No. 157 are effective for the fiscal years beginning after November 15, 2007; therefore, the Company anticipates adopting this standard as of January 1, 2008. The Company has not determined the effect, if any, the adoption of this statement will have on its financial position or results of operations.

In February 2007, the FASB issued SFAS No. 159, “The Fair Value Option for Financial Assets and Financial Liabilities — Including an Amendment of FASB Statement No. 115.” This pronouncement permits entities to use the fair value method to measure certain financial assets and liabilities by electing an irrevocable option to use the fair value method at specified election dates. After election of the option, subsequent changes in fair value would result in the recognition of unrealized gains or losses as period costs during the period the change occurred. SFAS No. 159 becomes effective as of the beginning of the first fiscal year that begins after November 15, 2007, with early adoption permitted. However, entities may not retroactively apply the provisions of SFAS No. 159 to fiscal years preceding the date of adoption. The Company is currently evaluating the impact that SFAS No. 159 will have on its financial position and results of operations.

Note 3. Accounting for Stock-Based Compensation

In December 2004, the Financial Accounting Standards Board issued Statement No. 123(R), “Share-Based Payment” (“SFAS 123R”) which is a revision of SFAS No. 123, “Accounting for Stock-Based Compensation” (“SFAS 123”). SFAS 123R supersedes APB 25, “Accounting for Stock Issued to Employees,” and amends SFAS No. 95, “Statement of Cash Flows.” SFAS

 

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123R requires all share-based payments to employees, including grants of employee stock options, to be recognized in the statements of operations based on their fair values.

The Company adopted SFAS 123R as of January 1, 2006 using the modified prospective method. Under this transition method, compensation cost is recognized beginning with the effective date (a) based on the requirements of SFAS 123R for all share-based payments granted after the effective date and (b) based on the requirements of SFAS 123 for all awards granted to employees prior to the effective date of SFAS 123R that remain unvested on the effective date. As permitted by SFAS 123, through December 31, 2005, the Company accounted for share-based payments to employees using APB 25’s intrinsic value method and, as such, had not recognized compensation costs for employee stock options.

SFAS 123R requires the benefits of tax deductions in excess of recognized compensation cost to be reported as a financing cash flow, rather than an operating cash flow as required under APB No. 25. This requirement reduces reported operating cash flows and increases reported financing cash flows in periods after adoption. The Company elected to utilize the straight-line attribution method for recognizing stock-based compensation expense under SFAS 123R.

In May 2003, the Company’s board of directors and shareholders approved a long-term equity incentive plan, which became effective May 7, 2003. Under the provisions of the plan, participating key employees are rewarded, in the form of common share purchase options, nonvested performance accelerated restricted shares (“PARS”), or a combination of both, for improving the Company’s financial performance in a manner that is consistent with the creation of increased shareholder value. All options awarded under the plan will have an exercise price not less than 100% of the fair market value of a share of common stock on the date of grant. Options will have a vesting schedule of up to five years and expire after ten years. The PARS issued by the Company will vest seven years from the date of grant unless vesting is accelerated when the price of Company stock meets a specific target price and trades at this price or higher for twenty consecutive trading days. The Company’s board of directors authorized and shareholders approved an aggregate of 4.0 million common shares for issuance under this plan. The Company’s policy for issuing shares upon an exercise of options is to issue new shares.

In May 2005, the shareholders approved an amendment to allow the Company’s directors to participate in the long-term equity incentive plan. Under this plan, each non-employee director of the Company is granted 3,000 options annually.

There were no options granted during the three months ended March 31, 2007. During the three months ended March 31, 2006, the Company granted 226,000 options with a weighted-average grant date fair value of $5.96 per share. The Company recorded compensation expense of approximately $163 thousand and $49 thousand for the three months ended March 31, 2007 and 2006, respectively. The amount reported for the three months ended March 31, 2007 included approximately $106 thousand of compensation expense related to options issued in December 2006. The total intrinsic value of the 3,000 and 9,500 options exercised during the three months ended March 31, 2007 and 2006, respectively, was insignificant. As of March 31, 2007, there was $562 thousand of total unrecognized compensation cost related to nonvested stock options. The unrecognized cost is expected to be expensed over a weighted-average period of five years using the straight-line method.

There was no nonvested stock granted during the three months ended March 31, 2007. During the three months ended March 31, 2006, the Company granted 277 thousand shares of nonvested stock at the weighted-average grant date fair value price of $10.14 per share. The total fair value of nonvested stock that vested during the three months ended March 31, 2007 and 2006 was insignificant. The Company recorded approximately $217 thousand and $176 thousand of compensation expense during the three months ended March 31, 2007 and 2006, respectively. As of March 31, 2007, there was $4.5 million of total unrecognized compensation cost related to nonvested stock. The unrecognized cost is expected to be expensed, using the straight-line method, over a weighted-average period of 5.4 years unless specific stock price targets are achieved, at which time the nonvested stock will vest and be expensed during the period the targets are achieved.

Total compensation expense for nonvested stock and stock options for the three months ended March 31, 2007 and 2006 included in the Company’s results of operations was $274 thousand and $225 thousand, respectively. The Company recognized no windfall tax benefit for the three months ended March 31, 2007 and 2006.

The following table summarizes the stock option activity during the three months ended March 31, 2007:

 

     Shares    

Weighted Average

Exercise Price

  

Weighted

Average

Remaining

Life

(In Years)

  

Aggregate

Intrinsic Value (1)

(in thousands)

Outstanding at December 31, 2006

   1,701,712     $ 16.30      

Granted

   0       0      

Forfeited

   (39,154 )     17.39      

Exercised

   (3,000 )     7.05      
                        

Outstanding at March 31, 2007

   1,659,558     $ 16.29    5.0    $ 0
                        

Vested and expected to vest as of March 31, 2007

   1,632,743     $ 16.40    4.9    $ 0
                        

Options exercisable as of March 31, 2007

   1,451,424     $ 17.18    4.5    $ 0
                        

 

(1) These amounts represent the difference between the exercise price and $6.28, the closing price of Caraustar stock on March 30, 2007 (the closing price closest to the last day of the quarter) as reported on the NASDAQ Stock Market, for all the in-the-money options outstanding.

 

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A summary of the status of Caraustar’s nonvested stock as of March 31, 2007 and changes during the three months ended March 31, 2007, is presented below:

 

     Shares    

Weighted-
Average
Grant-Date

Fair Value

Nonvested at December 31, 2006

   489,994     $ 13.21

Granted

   0       0

Vested

   0       0

Forfeited

   (900 )     11.30
            

Nonvested at March 31, 2007

   489,094     $ 13.21
            

The fair market value of the stock options at the date of the grant was estimated using the Black-Scholes option pricing model with the following weighted-average assumptions:

 

     March 31, 2007    March 31, 2006  

Risk-free interest rate

   N/A    4.65 %

Expected dividend yield

   N/A    0 %

Expected life of options

   N/A    8 years  

Expected volatility

   N/A    44 %

The risk-free interest rate is based on U.S. Treasury interest rates whose term is consistent with the expected life of the stock options. Expected volatility and expected life are based on the Company’s historical experience. Expected dividend yield was not considered in the option pricing formula since our debt agreements contain certain limitations on the payment of dividends and currently preclude the Company from doing so. As required by SFAS 123R, the Company will adjust the estimated forfeiture rate based upon actual experience.

Note 4. Inventory

Inventories are carried at the lower of cost or market. The costs included in inventory include raw materials (recovered fiber for paperboard products and paperboard for converted products), direct and indirect labor and employee benefits, energy and fuel, depreciation, chemicals, general manufacturing overhead, and various other costs of manufacturing. General and administrative costs are not included in inventory costs.

Market, with respect to all inventories, is replacement cost or net realizable value. The Company reviews inventory at least quarterly to determine the necessity of write-offs for excess, obsolete or unsaleable inventory. The Company estimates reserves for inventory obsolescence and shrinkage based on management’s judgment of future realization. These reviews require management to assess customer and market demand. All inventories are valued using the first-in, first-out method.

Inventories at March 31, 2007 and December 31, 2006, were as follows (in thousands):

 

     March 31,
2007
   December 31,
2006

Raw materials and supplies

   $ 34,796    $ 35,682

Finished goods and work in process

     39,898      39,359
             

Total inventory

   $ 74,694    $ 75,041
             

 

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Note 5. Discontinued Operations and Assets Held for Sale

Discontinued Operations

On December 30, 2005, management and an authorized committee of the Board of Directors approved the exit of the Company’s coated recycled paperboard business, the specialty packaging division, and the partition operations. The coated recycled paperboard business is a component of the paperboard segment and, in December 2005, consisted of three paperboard mills located in Rittman, Ohio; Versailles, Connecticut; and Tama, Iowa. The specialty packaging division was a component of the folding carton and custom packaging segment and consisted of five facilities located in Robersonville, North Carolina; Bucyrus, Ohio; Strasburg, Ohio; Clifton, New Jersey; and Pine Brook, New Jersey. The partition operations were a component of the tube, core and composite container segment and consisted of three facilities located in Litchfield, Illinois; Frenchtown, New Jersey; and Covington, Georgia. Also on December 30, 2005, the Company completed the sale of its Hunt Valley corrugated box plant located in Hunt Valley, Maryland. The Company made the decision to exit these businesses due to recurring losses, poor strategic fit with the Company’s other assets, and the long-term prospects for the businesses.

The Company sold its partition operations in February 2006. It sold the Sprague mill and coating components of the Rittman mill in July and August 2006, respectively, and concluded the sale of its specialty packaging division in December 2006.

In its 2005 financial statements, the Company included the results of operations of the coated recycled paperboard business, the specialty packaging division, the partition operations, and the Hunt Valley corrugated operation as discontinued operations in the consolidated statements of operations for all periods presented.

In December 2006, the Company announced the decision to retain its Tama, Iowa coated recycled paperboard mill. The Company exited its two other coated recycled paperboard mills in July and August 2006, and Tama had been held for sale as part of that group. As a result of the decision to retain the Tama mill, the results of the operations for the Tama mill and the Company’s two other coated recycled paperboard mills, Sprague, Connecticut and Rittman, Ohio were reclassified from discontinued operations to continuing operations in the consolidated statements of operations for all periods presented in its 2006 financial statements.

For all periods presented in the accompanying consolidated statements of operations, discontinued operations include the results of operations and losses associated with the divestitures of the specialty packaging division, the partition operations, and the Hunt Valley corrugated operation.

Operating Results Data

There were no discontinued operations for the three months ended March 31, 2007. The following table shows the results of discontinued operations for the three months ended March 31, 2006 (in thousands).

 

     2006  

Sales

   $ 12,839  

Cost of sales

     11,014  

Selling, general and administrative expenses

     1,359  

Restructuring and impairment costs

     1,880  
        

Loss from operations

     (1,414 )

Other income (expense), net

     3  
        

Loss from discontinued operations before benefit for income taxes

     (1,411 )

Benefit for income taxes

     492  
        

Loss from discontinued operations

   $ (919 )
        

On February 27, 2006, the Company completed the sale of its partition business to RTS Packaging LLC, a joint venture between the Rock-Tenn Company and the Sonoco Products Company, for approximately $6.0 million. The Company recorded a loss of approximately $1.9 million associated with this divestiture which is recorded in restructuring and impairment costs of discontinued operations.

 

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Note 6. Senior Credit Facility and Long-Term Debt

At March 31, 2007 and December 31, 2006, total long-term debt consisted of the following (in thousands):

 

     March 31, 2007     December 31, 2006  

Senior credit facility - revolver

   $ 22,060     $ 5,000  

Senior credit facility - term loan

     29,653       31,111  

7 3/8% senior notes

     189,750       189,750  

7 1/4% senior notes

     29,000       29,000  

Other notes payable

     8,200       8,200  

Realized interest rate swap agreements (1)

     2,529       2,861  
                

Total debt

     281,192       265,922  

Less current maturities

     (5,830 )     (5,830 )
                

Total long-term debt

   $ 275,362     $ 260,092  
                

 

(1) Consists of realized interest rate swap gains less the original issuance discounts and accumulated discount amortization related to the senior and senior subordinated notes.

The carrying value of total debt outstanding at March 31, 2007 maturing during the next five years and thereafter is as follows (in thousands):

 

2007

   $ 4,372

2008

     5,833

2009

     199,756

2010

     33,190

2011

     29,841

Thereafter

     8,200
      

Total debt

   $ 281,192
      

Senior Credit Facility

As of December 31, 2005, the Company’s senior credit facility provided for a revolving line of credit of $75.0 million and was secured primarily by a first priority security interest in the Company’s accounts receivable and inventory. The facility included a subfacility of $50.0 million for letters of credit, the usage of which reduced availability under the facility. See discussion of the Company’s former senior credit facility in the notes to the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2006.

On March 30, 2006, the Company amended its senior credit facility by entering into an Amended and Restated Credit Agreement. The agreement provides for a $145.0 million senior secured credit facility (the “Senior Credit Facility”) consisting of a $110.0 million five-year revolver and a $35.0 million five-year term loan. The five-year revolver was reduced from $110.0 million to $100.0 million in October 2006. The Senior Credit Facility is secured by substantially all assets of the Company and its domestic subsidiaries other than real property, including accounts receivable, general intangibles, inventory, and equipment. The Company’s subsidiaries are parties to the Senior Credit Facility either as co-borrowers with the Company or as guarantors. At March 31, 2007, the Company had $29.6 million outstanding under the five-year term loan and $22.1 million outstanding under the revolver.

The revolver matures on the fifth anniversary of closing and includes a sublimit of $25.0 million for letters of credit. Borrowing availability under the revolver is determined by reference to a borrowing base, defined as specified percentages of eligible accounts receivable and inventory and reduced by usage of the revolver, including outstanding letters of credit, and any reserves. Aggregate availability under the revolver was $26.1 million at March 31, 2007. The term loan was drawn in full at closing and is required to be repaid in monthly installments based on a level six-year amortization schedule, with all remaining outstanding principal due on the fifth anniversary of closing.

Outstanding principal of the term loan initially bears interest at a rate equal to, at the Company’s option, either (1) the base rate (which is the prime rate most recently announced by Bank of America, N.A., the administrative agent under the Senior Credit Facility) plus 0.25%, or (2) the adjusted one, two, three, or six-month LIBOR rate plus 1.75%. Outstanding principal under the

 

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revolver initially bears interest at a rate equal to, at the Company’s option, either (1) the base rate or (2) the adjusted one, two, three, or six-month LIBOR rate plus 1.50%. Pricing under the Senior Credit Facility is determined by reference to a pricing grid based on average daily availability under the revolver for the immediately prior fiscal quarter. Under the pricing grid, the applicable margins for the term loan range from 0.0% to 0.75% for base rate loans and from 1.50% to 2.25% for LIBOR loans, and the applicable margins for the revolver range from 0.0% to 0.5% for base rate loans and from 1.25% to 2.00% for LIBOR loans. The undrawn portion of the revolver is subject to an unused line fee calculated at an annual rate of 0.25%. Outstanding letters of credit are subject to an annual fee equal to the applicable margin for LIBOR loans under the revolver as in effect from time to time, plus a fronting fee on the undrawn amount thereof at an annual rate of 0.125%. The weighted-average rates in effect for the three months ended March 31, 2007 were 7.19% and 7.21% for outstanding revolver and term loan borrowings, respectively.

The Senior Credit Facility contains covenants that restrict, among other things, the ability of the Company and its subsidiaries to create liens, merge or consolidate, dispose of assets, incur indebtedness and guarantees, pay dividends, repurchase or redeem capital stock and indebtedness, make certain investments or acquisitions, enter into certain transactions with affiliates, enter into sale and leaseback transactions, or change the nature of their business. The Senior Credit Facility also contains a fixed charge coverage ratio covenant, which applies only in the event borrowing availability falls below $20.0 million at any time or below $25.0 million for five consecutive business days. The Senior Credit Facility contains events of default including, but not limited to, nonpayment of principal or interest, violation of covenants, breaches of representations and warranties, cross-default to other indebtedness, bankruptcy and other insolvency events, material judgments, certain ERISA events, actual or asserted invalidity of loan documentation, and certain changes of control of the Company. The Company was in compliance with the Senior Credit Facility covenants as of March 31, 2007.

Senior and Senior Subordinated Notes

On June 1, 1999, the Company issued $200.0 million in aggregate principal amount of 7 3/8% senior notes due June 1, 2009. The 7  3/8% senior notes were issued at a discount to yield an effective interest rate of 7.47% and pay interest semiannually. After taking into account realized gains from unwinding various interest rate swap agreements, the current effective interest rate of the 7 3/8% senior notes is 6.3%. The 7  3/8% senior notes are unsecured obligations of the Company. As of March 31, 2007, the Company has purchased an aggregate of $10.3 million of these notes in the open market.

On March 29, 2001, the Company issued $285.0 million of 9 7/8% senior subordinated notes due April 1, 2011 and $29.0 million of 7 1/4% senior notes due May 1, 2010. These senior subordinated notes and senior notes were issued at a discount to yield effective interest rates of 10.5% and 9.4%, respectively. The publicly traded senior subordinated notes were, and the senior notes are, unsecured but guaranteed, on a joint and several basis, by all but one of the Company’s wholly-owned domestic subsidiaries. The senior subordinated notes included a redemption provision which allowed the Company to redeem all or part of the outstanding notes at 105.25% on April 1, 2006 or later.

On May 1, 2006, the Company redeemed its outstanding 97/8% senior subordinated notes in full at a price of $105.25 for each $100 of outstanding principal amount of the notes plus $2.1 million of accrued and unpaid interest from April 1, 2006 to May 1, 2006. At the time of redemption, the aggregate outstanding principal amount of the notes was $257.5 million, and the total redemption price (including accrued and unpaid interest and redemption premium) was $273.1 million. The Company used proceeds from borrowings at closing under the Senior Credit Facility, together with available cash, to fund the redemption. The redemption resulted in a $10.3 million loss, which was recognized in May of 2006.

Note 7. Segment Information

The Company operates principally in four business segments organized by products. The paperboard segment consists of facilities that manufacture 100% recycled uncoated paperboard and one facility that manufactures clay-coated recycled paperboard. The recovered fiber segment consists of facilities that collect and sell recycled paper and broker recycled paper and other paper rolls. The tube, core, and composite container segment is principally made up of facilities that produce spiral and convolute-wound tubes, cores, and composite containers. The folding carton and custom packaging segment consists of facilities that produce printed and unprinted folding cartons and set-up boxes. Intersegment sales are recorded at prices which approximate market prices.

Operating results include all costs and expenses directly related to the segment involved. Corporate expenses include corporate, general, administrative, and unallocated information systems expenses.

 

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The following table presents certain business segment information for the periods indicated (in thousands):

 

    

Three Months

Ended March 31,

 
     2007     2006  

Sales (external customers):

    

Paperboard

   $ 52,886     $ 78,987  

Recovered fiber

     38,098       25,633  

Tube, core and composite container

     85,343       96,300  

Folding carton and custom packaging

     56,418       62,961  
                

Total

   $ 232,745     $ 263,881  
                

Sales (intersegment):

    

Paperboard

   $ 33,158     $ 44,783  

Recovered fiber

     22,448       22,198  

Tube, core and composite container

     1,227       1,426  

Folding carton and custom packaging

     193       581  
                

Total

   $ 57,026     $ 68,988  
                

Income (loss) from continuing operations:

    

Paperboard (A)

   $ (1,367 )   $ 1,625  

Recovered fiber (B)

     1,416       927  

Tube, core and composite container (C)

     1,896       1,912  

Folding carton and custom packaging (D)

     (2,061 )     (1,089 )
                

Total

     (116 )     3,375  

Corporate expense (E)

     (7,697 )     (6,362 )
                

Loss from continuing operations

     (7,813 )     (2,987 )

Interest expense

     (4,650 )     (10,163 )

Interest income

     54       2,180  

Equity in income of unconsolidated affiliates

     159       1,591  

Gain on sale of interest in Standard Gypsum, L.P.

     —         135,247  

Other, net

     16       95  
                

Income (loss) from continuing operations before income taxes and minority interest

   $ (12,234 )   $ 125,963  
                

 

(A) Results for the three months ended March 31, 2007 and 2006 include charges to operations of $3.8 million and $4.9 million, respectively, for restructuring and impairment costs. These costs relate primarily to the closing and consolidating of operations and the disposition of machinery and equipment.

 

(B) Results for the three months ended March 31, 2007 and 2006 include credits to operations of $4 thousand and $38 thousand, respectively, for restructuring and impairment costs. These costs relate primarily to the disposition of machinery and equipment.

 

(C) Results for the three months ended March 31, 2007 and 2006 include charges to operations of $673 thousand and a reversal of expense of $473 thousand, respectively, for restructuring and impairment costs. These costs relate primarily to closing and consolidating operations, settlement of leases and disposition of machinery and equipment.

 

(D) Results for the three months ended March 31, 2007 and 2006 include charges to operations of $1.3 million and $449 thousand, respectively, for restructuring and impairment costs. These costs relate primarily to closing and consolidating operations and the disposition of machinery and equipment.

 

(E) For the three months ended March 31, 2006, the Company reclassified legal expenses of $1.2 million to the tube, core and composite container segment from corporate expense.

Note 8. Goodwill and Other Intangible Assets

Goodwill

The Company accounts for goodwill and other intangible assets pursuant to SFAS No. 142, “Goodwill and Other Intangible Assets.” Under this pronouncement, the Company performs an impairment test at least annually. The Company’s most recent impairment test was performed during the fourth quarter of 2006 and did not result in an impairment charge. There were no changes in goodwill during the three months ended March 31, 2007.

 

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Intangible Assets

As of March 31, 2007 and December 31, 2006, the Company had an intangible asset of $5.4 million (net of $2.6 million of accumulated amortization) and $5.5 million (net of $2.5 million of accumulated amortization), respectively, which was classified with other assets. Amortization expense for the three months ended March 31, 2007 and 2006 was $128 thousand and $137 thousand, respectively. The intangible asset is associated with the acquisition of certain assets of the Smurfit Industrial Packaging Group, which was completed in 2002, and is attributable to the acquired customer relationships. This intangible asset is being amortized over 15 years. Scheduled amortization of the intangible asset for the next five years is as follows (in thousands):

 

2008

   $ 511

2009

     511

2010

     511

2011

     511

2012

     511
      

Five year total

   $ 2,555
      

Note 9. Restructuring and Impairment Costs

Restructuring has been a primary component of management’s strategy to address the decrease in demand for products and excess industry capacity. In response to these issues, over the past several years the Company has closed and consolidated facilities within its paperboard; folding carton and custom packaging; and tube, core and composite container segments. These initiatives are designed to enhance the Company’s competitiveness by reducing costs, reducing geographic overlap, and minimizing duplicative capabilities.

In December 2006, the Company announced the permanent closure of its Vacaville, California tube and core facility. The Company has concluded the process of transitioning this facility’s customers to other facilities and ceased production in March 2007. For the three months ended March 31, 2007, the Company recorded charges of $21 thousand for severance and other termination benefits. The Company paid $37 thousand of severance and other termination benefits, leaving an accrual balance of $12 thousand for severance and other termination benefits. The Company expects to incur additional charges of $12 thousand for severance and other termination benefits and $253 thousand for other exit costs. This facility is leased and the plan will be complete once the Company has vacated the leased facility.

In December 2006, the Company announced the permanent closure of its Grand Rapids, Michigan tube and core facility. The Company is currently transitioning this facility’s customers to other facilities and the facility will cease operations during the second quarter of 2007. For the three months ended March 31, 2007, the Company recorded charges of $49 thousand for severance and other termination benefits, leaving an accrual balance of $49 thousand for severance and other termination benefits. The Company expects to incur additional charges of $51 thousand for severance and other termination benefits and $91 thousand for other exit costs. The plan will be complete upon the settlement of lease obligations.

In January 2007, the Company announced the permanent closure of its Lafayette paperboard mill located in Lafayette, Indiana. The mill ceased production in January 2007. For the three months ended March 31, 2007, the Company recorded charges of $1.6 million for severance and other termination benefits and $756 thousand for other exit costs. The Company paid $708 thousand of severance and other termination benefits and $756 thousand for other exit costs, leaving an accrual balance of $906 thousand for severance and other termination benefits. The Company also recorded $904 thousand of additional impairment related to fixed assets. The Company expects to incur additional charges of $1.2 million related to other exit costs. This plan will be complete upon the sale of the real estate, which the Company is currently marketing.

In January 2007, the Company announced the permanent closure of its Amarillo, Texas tube and core facility. The facility is expected to cease production in June 2007. For the three months ended March 31, 2007, the Company recorded charges of $123 thousand for other exit costs and paid $123 thousand for other exit costs. The Company expects to incur additional charges of $60 thousand of severance and other termination benefits and $250 thousand of other exit costs. This facility is leased and the plan will be complete once the Company has vacated the leased facility and settled the lease obligation.

In January 2007, the Company announced the permanent closure of its Leyland, England tube and core facility. The facility ceased production in April 2007. For the three months ended March 31, 2007, the Company recorded charges of $290 thousand for severance and other termination benefits and paid $151 thousand of severance and other termination benefits, leaving an accrual balance of $139 thousand for severance and other termination benefits. The Company expects to incur additional charges of $47 thousand of severance and other termination benefits and $81 thousand of other exit costs. This plan will be complete upon the sale of the location’s real estate, which the Company is currently marketing.

 

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The following is a summary of restructuring and impairment costs and the restructuring liability from December 31, 2006 to March 31, 2007 (in thousands):

 

    

Asset

Impairment
Charges and
Loss on Disposals

   Severance and
Other
Termination
Benefits Costs
    Other Exit
Costs
    Restructuring
Liability Total
    Total (1)

Liability balance, December 31, 2006

      $ 3,246     $ 81     $ 3,327    

First quarter 2007 costs

   $ 937      2,506       2,345       4,851     $ 5,788
                   

Expenditures

        (1,484 )     (2,377 )     (3,861 )  
                             

Liability balance, March 31, 2007

      $ 4,268     $ 49     $ 4,317    
                             

 

(1) Asset impairment charges and loss on disposals, severance and other termination benefit costs, and other exit costs are aggregated and reported as restructuring and impairment costs on the statement of operations.

The following table summarizes restructuring and impairment costs by segment for those plans initiated, but not completed as of March 31, 2007, and accounted for under SFAS No. 146, “Accounting for Costs Associated with Exit or Disposal Activities” (in thousands):

 

    

Cumulative

Costs as of

March 31, 2007

  

Estimated Costs

to Complete

Initiatives as of
March 31, 2007

  

Total Estimated

Costs of Initiatives

as of

March 31, 2007

Segment

        

Paperboard

   $ 14,709    $ 3,149    $ 17,858

Folding carton and custom packaging

     16,717      644      17,361

Tube, core and composite container

     3,411      1,317      4,728
                    

Total

   $ 34,837    $ 5,110    $ 39,947
                    

Note 10. Pension Plan and Other Postretirement Benefits

Pension Plan and Supplemental Executive Retirement Plan

Substantially all of the Company’s employees hired prior to December 31, 2004 participate in a noncontributory defined benefit pension plan (the “Pension Plan”). The Pension Plan requires benefits to be paid to all eligible employees at retirement, based primarily on years of service with the Company and compensation rates in effect near retirement. The Pension Plan’s assets consist of shares held in collective investment funds and group annuity contracts. The Company’s policy is to fund benefits attributed to employees’ service to date, as well as service expected to be earned in the future. Based on current estimates, contributions of approximately $13.4 million to $16.7 million are expected to be made during 2007. On April 13, 2007, the Company made a contribution of $4.7 million to the Pension Plan.

Certain executives participate in a supplemental executive restoration plan (“SERP”), which provides enhanced retirement benefits to participants based on average compensation. The SERP is unfunded at March 31, 2007.

Pension expense for the Pension Plan and the SERP includes the following components for the three months ended March 31, 2007 and 2006 (in thousands):

 

     Pension Plan     SERP
    

Three Months Ended

March 31,

   

Three Months Ended

March 31,

     2007     2006     2007    2006

Service cost of benefits earned

   $ 556     $ 711     $ 88    $ 83

Interest cost on projected benefit obligation

     1,811       1,741       139      130

Estimated return on plan assets

     (1,950 )     (1,804 )     0      0

Net amortization and deferral

     737       1,157       78      84
                             

Net pension expense

   $ 1,154     $ 1,805     $ 305    $ 297
                             

 

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Other Postretirement Benefits

The Company provides postretirement medical benefits to retired employees of certain of its subsidiaries. The Company accounts for these postretirement medical benefits in accordance with SFAS No. 106, “Employer’s Accounting for Postretirement Benefits Other than Pensions.”

Net periodic postretirement benefit cost for the three months ended March 31, 2007 and 2006 included the following components (in thousands):

 

    

Three Months Ended

March 31,

     2007    2006

Service cost of benefits earned

   $ 9    $ 10

Interest cost on accumulated postretirement benefit obligation

     89      86

Amortization

     38      59
             

Net postretirement benefit cost

   $ 136    $ 155
             

Note 11. Income Taxes

The Company accounts for income taxes in accordance with SFAS No. 109, “Accounting for Income Taxes,” which requires the use of the liability method of accounting for deferred income taxes. Effective January 1, 2007, the Company implemented FIN 48. FIN 48 was issued to clarify the accounting for uncertainty in income taxes recognized in the financial statements by prescribing a recognition threshold and measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to be taken in a tax return.

As a result of implementing FIN 48, the Company recognized a net increase of $3.1 million in the reserve for unrecognized tax benefits, which was accounted for as a reduction to the January 1, 2007 retained earnings balance. Upon adoption of FIN 48, the Company had gross unrecognized tax benefits of $13.3 million (including interest and penalties) at January 1, 2007, of which $4.5 million, if recognized, would affect the annual effective tax rate. The difference between the gross amount of unrecognized tax benefits and the portion that would affect the effective tax rate is attributable to items that would be offset by existing valuation allowance and the federal tax benefit related to state tax items. No material adjustments have been made to unrecognized tax benefits as of March 31, 2007.

The Company recognizes accrued interest and penalties related to unrecognized tax benefits in the income tax provision. As of January 1, 2007 and March 31, 2007, accrued interest and penalties related to unrecognized tax benefits were $566 thousand and $591 thousand, respectively.

The effective rate of income tax for continuing operations for the three months ended March 31, 2007 was a 26.89% benefit, compared with a 35.23% expense for the same period last year. The effective rates are different from the statutory rates due to permanent tax adjustments, the inability of the Company to record the tax benefits of losses in certain state and foreign jurisdictions, and changes in the estimated state income tax rates.

The Company and its subsidiaries file income tax returns with the US federal, various state, and foreign jurisdictions. For federal purposes, the years that remain subject to examination by the IRS include tax years 2003 – 2006. For state purposes, the years that remain subject to examination by state authorities include tax years 2000 – 2006. The Company is currently under audit by the state of Illinois for tax years 2003 – 2005. No material adjustments are expected to result from this audit.

Note 12. Income Per Share

The following is a reconciliation of the numerators and denominators of the basic and diluted income (loss) per share computations for net income (loss) (in thousands, except per share information):

 

    

Three Months

Ended March 31,

     2007     2006

(Loss) income from continuing operations

   $ (8,944 )   $ 81,571
              

Weighted average number of common shares outstanding - basic

     28,605       28,874

Common share equivalents

     —         63
              

Weighted average number of common shares outstanding - diluted

     28,605       28,937
              

(Loss) income per share - basic

   $ (0.31 )   $ 2.82
              

(Loss) income per share - diluted

   $ (0.31 )   $ 2.82
              

 

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The impact of the dilutive effect of common share equivalents has been included in periods with net income. The number of common share equivalents not included in the computation of diluted weighted average shares for the three months ended March 31, 2007 and 2006 was 1,568,808 and 1,248,088, respectively.

Note 13. Equity Interests in Unconsolidated Affiliates

Prior to January 17, 2006, the Company owned 50% of Standard Gypsum, L.P. (“Standard Gypsum”). Standard Gypsum was a joint venture with Temple-Inland, Inc. (“Temple-Inland”) that operated two gypsum wallboard manufacturing facilities. One facility is located in McQueeny, Texas, and the other in Cumberland City, Tennessee. The joint venture was accounted for under the equity method and was managed by Temple-Inland.

On January 17, 2006, the Company sold its 50% membership interest in Standard Gypsum to Temple-Inland. Pursuant to the purchase and sale agreement, Temple-Inland purchased the Company’s 50% membership interest for $150 million, which resulted in a gain of approximately $135.2 million. Temple-Inland also assumed all of Standard Gypsum’s $56.2 million in debt obligations and other liabilities. As a result of this transaction, the Company ceased to be entitled to further distributions from Standard Gypsum for all periods subsequent to January 1, 2006, and all of the Company’s rights and obligations as a partner in Standard Gypsum ceased. The Company received a final cash distribution of $2.1 million in the first quarter of 2006, which was included in the calculation of the gain on sale. The Company limited its retained environmental indemnification such that its liability cannot exceed $5.0 million for any claims related to events that occurred prior to the April 1, 1996 formation of the Standard Gypsum joint venture. This indemnification will terminate on January 17, 2011. The Company did not record a liability related to this indemnification since the probability of an asserted claim is considered remote.

The Company owns 50% of Premier Boxboard Limited (“PBL”). PBL is a joint venture with Temple-Inland, which owns the remaining 50% interest, and is accounted for under the equity method. PBL produces lightweight gypsum facing paper along with containerboard grades and is managed by the Company. Because of the significance of PBL’s operating results to the Company, PBL’s summarized balance sheets and income statements are presented below (in thousands):

 

     March 31,
2007
   December 31,
2006

Current assets

   $ 20,372    $ 15,254

Noncurrent assets

     126,681      128,561

Current liabilities

     13,805      10,552

Long-term liabilities

     276      605

Long-term debt

     50,000      50,000

Net assets

     82,972      82,658

 

    

Three Months Ended

March 31,

     2007    2006

Sales

   $ 28,815    $ 28,069

Gross profit

     3,645      7,106

Income from operations

     1,198      4,177

Net income

     292      3,182

The Company received no cash distributions from PBL during the three months ended March 31, 2007 and 2006. The Company’s equity interest in earnings from PBL for the three months ended March 31, 2007 and 2006 was approximately $146 thousand and $1.6 million, respectively.

See discussion of PBL’s debt and related obligations in the notes to the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2006.

 

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Note 14. Guarantor Condensed Consolidating Financial Statements

These condensed consolidating financial statements reflect Caraustar Industries, Inc. and its Subsidiary Guarantors, which consist of all but one of the Company’s wholly-owned subsidiaries other than foreign subsidiaries. These nonguarantor subsidiaries are herein referred to as “Nonguarantor Subsidiaries.” Separate financial statements of the Subsidiary Guarantors are not presented because the subsidiary guarantees are joint and several and full and unconditional, and the Company believes that the condensed consolidating financial statements presented are more meaningful in understanding the financial position of the Subsidiary Guarantors.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING BALANCE SHEETS

(In thousands)

 

     As of March 31, 2007  
      Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

ASSETS

 

Current assets:

          

Cash and cash equivalents

   $ 982     $ 180     $ —       $ —       $ 1,162  

Intercompany funding

     (154,393 )     166,575       (12,182 )     —         —    

Receivables, net of allowances

     —         97,997       4,351       —         102,348  

Inventories

     —         71,717       2,977       —         74,694  

Refundable income taxes

     1,563       —         —         —         1,563  

Current deferred tax assets

     7,381       —         —         —         7,381  

Other current assets

     3,683       5,501       267       —         9,451  
                                        

Total current assets

     (140,784 )     341,970       (4,587 )     —         196,599  
                                        

Property, plant and equipment

     33,183       515,358       23,966       —         572,507  

Less accumulated depreciation

     (13,081 )     (281,176 )     (14,491 )     —         (308,748 )
                                        

Property, plant and equipment, net

     20,102       234,182       9,475       —         263,759  
                                        

Goodwill

     —         124,072       3,502       —         127,574  
                                        

Investment in consolidated subsidiaries

     600,943       —         —         (600,943 )     —    
                                        

Investment in unconsolidated affiliates

     41,733       —         —         —         41,733  
                                        

Other assets

     5,417       6,544       60       —         12,021  
                                        
   $ 527,411     $ 706,768     $ 8,450     $ (600,943 )   $ 641,686  
                                        

LIABILITIES AND SHAREHOLDERS’ EQUITY

          

Current liabilities:

          

Current maturities of debt

   $ 5,830     $ —       $ —       $ —       $ 5,830  

Accounts payable

     14,302       60,482       2,353       —         77,137  

Accrued interest

     5,884       134       2       —         6,020  

Accrued compensation

     505       7,181       155       —         7,841  

Accrued pension

     271       —         —         —         271  

Capital lease obligations

     435       28       —         —         463  

Other accrued liabilities

     9,779       13,462       711       —         23,952  
                                        

Total current liabilities

     37,006       81,287       3,221       —         121,514  
                                        

Long-term debt, less current maturities

     267,162       8,200       —         —         275,362  
                                        

Long-term capital lease obligations

     —         33       —         —         33  
                                        

Deferred income taxes

     15,622       12,163       1,503       —         29,288  
                                        

Pension liability

     40,277       —         —         —         40,277  
                                        

Other liabilities

     17,293       7,868       —         —         25,161  
                                        

Shareholders’ equity:

          

Common stock

     2,909       772       497       (1,269 )     2,909  

Additional paid-in capital

     191,873       550,774       8,339       (559,113 )     191,873  

Retained (deficit) earnings

     (19,555 )     45,671       (6,725 )     (38,946 )     (19,555 )

Accumulated other comprehensive (loss) income

     (25,176 )     —         1,615       (1,615 )     (25,176 )
                                        

Total shareholders’ equity

     150,051       597,217       3,726       (600,943 )     150,051  
                                        
   $ 527,411     $ 706,768     $ 8,450     $ (600,943 )   $ 641,686  
                                        

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING BALANCE SHEETS

(In thousands)

 

     As of December 31, 2006  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

ASSETS

 

Current assets:

          

Cash and cash equivalents

   $ 154     $ 88     $ 780     $ —       $ 1,022  

Intercompany funding

     (161,221 )     173,562       (12,341 )     —         —    

Receivables, net of allowances

     —         81,763       3,814       —         85,577  

Intercompany accounts receivable

     —         8       111       (119 )     —    

Inventories

     —         72,327       2,714       —         75,041  

Refundable income taxes

     172       —         —         —         172  

Current deferred tax assets

     9,272       —         —         —         9,272  

Other current assets

     4,154       3,588       612       —         8,354  
                                        

Total current assets

     (147,469 )     331,336       (4,310 )     (119 )     179,438  
                                        

Property, plant and equipment

     31,897       514,532       23,842       —         570,271  

Less accumulated depreciation

     (12,564 )     (280,086 )     (14,016 )     —         (306,666 )
                                        

Property, plant and equipment, net

     19,333       234,446       9,826       —         263,605  
                                        

Goodwill

     —         124,072       3,502       —         127,574  
                                        

Investment in consolidated subsidiaries

     600,902       —         —         (600,902 )     —    
                                        

Investment in unconsolidated affiliates

     41,574       —         —         —         41,574  
                                        

Other assets

     5,478       6,544       62       —         12,084  
                                        
   $ 519,818     $ 696,398     $ 9,080     $ (601,021 )   $ 624,275  
                                        

LIABILITIES AND SHAREHOLDERS’ EQUITY

          

Current liabilities:

          

Current maturities of debt

   $ 5,830     $ —       $ —       $ —       $ 5,830  

Accounts payable

     13,231       49,236       2,566       —         65,033  

Intercompany accounts payable

     —         111       8       (119 )     —    

Accrued interest

     1,415       67       —         —         1,482  

Accrued compensation

     1,415       8,581       131       —         10,127  

Accrued pension

     271       —         —         —         271  

Capital lease obligations

     517       27       —         —         544  

Other accrued liabilities

     11,390       15,179       618       —         27,187  
                                        

Total current liabilities

     34,069       73,201       3,323       (119 )     110,474  
                                        

Long-term debt, less current maturities

     251,892       8,200       —         —         260,092  
                                        

Long-term capital lease obligations

     45       46       —         —         91  
                                        

Deferred income taxes

     30,118       11,697       1,500       —         43,315  
                                        

Pension liability

     38,854       —         —         —         38,854  
                                        

Other liabilities

     3,254       6,609       —         —         9,863  
                                        

Shareholders’equity:

          

Common stock

     2,909       772       497       (1,269 )     2,909  

Additional paid-in capital

     191,411       550,830       8,339       (559,169 )     191,411  

Retained (deficit) earnings

     (7,502 )     45,043       (6,138 )     (38,905 )     (7,502 )

Accumulated other comprehensive (loss) income

     (25,232 )     —         1,559       (1,559 )     (25,232 )
                                        

Total shareholders’ equity

     161,586       596,645       4,257       (600,902 )     161,586  
                                        
   $ 519,818     $ 696,398     $ 9,080     $ (601,021 )   $ 624,275  
                                        

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF OPERATIONS

(In thousands)

 

     For the Three Months Ended March 31, 2007  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

Sales

   $ —       $ 289,856     $ 7,874     $ (64,985 )   $ 232,745  

Cost of sales

     —         262,933       7,389       (64,985 )     205,337  

Selling, general and administrative expenses

     7,930       20,672       831       —         29,433  

Restructuring and impairment costs

     9       5,489       290       —         5,788  
                                        

(Loss) income from operations

     (7,939 )     762       (636 )     —         (7,813 )

Other (expense) income:

          

Interest expense

     (4,549 )     (101 )     —         —         (4,650 )

Interest income

     54       —         —         —         54  

Equity in income of consolidated affiliates

     41       —         —         (41 )     —    

Equity in income of unconsolidated affiliates

     159       —         —         —         159  

Other, net

     —         (33 )     49       —         16  
                                        
     (4,295 )     (134 )     49       (41 )     (4,421 )
                                        

(Loss) income before income taxes

     (12,234 )     628       (587 )     (41 )     (12,234 )

Benefit for income taxes

     3,290       —         —         —         3,290  
                                        

Net (loss) income

   $ (8,944 )   $ 628     $ (587 )   $ (41 )   $ (8,944 )
                                        

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF OPERATIONS

(In thousands)

 

     For the Three Months Ended March 31, 2006  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

Sales

   $ —       $ 325,741     $ 11,487     $ (73,347 )   $ 263,881  

Cost of sales

     —         289,600       10,298       (73,347 )     226,551  

Selling, general and administrative expenses

     7,903       26,304       1,300       —         35,507  

Restructuring and impairment costs

     —         4,810       —         —         4,810  
                                        

(Loss) income from operations

     (7,903 )     5,027       (111 )     —         (2,987 )

Other (expense) income:

          

Interest expense

     (10,065 )     (96 )     (2 )     —         (10,163 )

Interest income

     2,180       —         —         —         2,180  

Equity in income of consolidated affiliates

     3,994       —         —         (3,994 )     —    

Equity in income of unconsolidated affiliates

     1,591       —         —         —         1,591  

Gain on sale of interest in Standard Gypsum, L.P.

     135,247       —         —         —         135,247  

Other, net

     —         175       (80 )     —         95  
                                        
     132,947       79       (82 )     (3,994 )     128,950  
                                        

Income (loss) from continuing operations before income taxes and minority interest

     125,044       5,106       (193 )     (3,994 )     125,963  

Provision for income taxes

     (44,378 )     —         —         —         (44,378 )

Minority interest in income

     —         —         —         (14 )     (14 )
                                        

Income (loss) from continuing operations

     80,666       5,106       (193 )     (4,008 )     81,571  

Discontinued operations:

          

Loss from discontinued operations before income taxes

     —         (1,411 )     —         —         (1,411 )

Benefit for income taxes of discontinued operations

     —         492       —         —         492  
                                        

Loss from discontinued operations

     —         (919 )     —         —         (919 )
                                        

Net income (loss)

   $ 80,666     $ 4,187     $ (193 )   $ (4,008 )   $ 80,652  
                                        

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF CASH FLOWS

(In thousands)

 

     For the Three Months Ended March 31, 2007  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations    Consolidated  

Net cash (used in) provided by operating activities

   $ (13,299 )   $ 6,214     $ (762 )   $ —      $ (7,847 )
                                       

Investing activities:

           

Purchases of property, plant and equipment

     (1,332 )     (6,794 )     (18 )     —        (8,144 )

Proceeds from disposal of property, plant and equipment

     —         684       —         —        684  

Changes in restricted cash

     (36 )     —         —         —        (36 )
                                       

Net cash used in investing activities

     (1,368 )     (6,110 )     (18 )     —        (7,496 )
                                       

Financing activities:

           

Proceeds from senior credit facility - revolver

     43,108       —         —         —        43,108  

Repayments of senior credit facility - revolver

     (26,048 )     —         —         —        (26,048 )

Repayments of short and long-term debt

     (1,458 )     —         —         —        (1,458 )

Payments for capital lease obligations

     (127 )     (12 )     —         —        (139 )

Issuances of stock, net of forfeitures

     20       —         —         —        20  
                                       

Net cash provided by (used in) financing activities

     15,495       (12 )     —         —        15,483  
                                       

Net increase (decrease) in cash and cash equivalents

     828       92       (780 )     —        140  

Cash and cash equivalents at beginning of period

     154       88       780       —        1,022  
                                       

Cash and cash equivalents at end of period

   $ 982     $ 180     $ —       $ —      $ 1,162  
                                       

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF CASH FLOWS

(In thousands)

 

     For the Three Months Ended March 31, 2006  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations    Consolidated  

Net cash used in operating activities

   $ (4,109 )   $ (199 )   $ (959 )   $ —      $ (5,267 )
                                       

Investing activities:

           

Purchases of property, plant and equipment

     (1,802 )     (5,968 )     (25 )     —        (7,795 )

Proceeds from disposal of property, plant and equipment

     —         224       —         —        224  

Proceeds from sale of assets held for sale

     —         6,026       —         —        6,026  

Acquisition of businesses, net of cash acquired

     (11,059 )     —         —         —        (11,059 )

Changes in restricted cash

     10,818       —         —         —        10,818  

Proceeds from sale of interest in Standard Gypsum, L.P.

     148,460       —         —         —        148,460  
                                       

Net cash provided by (used in) investing activities

     146,417       282       (25 )     —        146,674  
                                       

Financing activities:

           

Proceeds from senior credit facility - revolver

     30,000       —         —         —        30,000  

Proceeds from senior credit facility - term loan

     35,000       —         —         —        35,000  

Deferred debt costs

     (1,135 )     —         —         —        (1,135 )

Payments for capital lease obligations

     (120 )     (2 )     —         —        (122 )

Issuances of stock, net of forfeitures

     74       —         —         —        74  
                                       

Net cash provided by (used in) financing activities

     63,819       (2 )     —         —        63,817  
                                       

Net increase (decrease) in cash and cash equivalents

     206,127       81       (984 )     —        205,224  

Cash and cash equivalents at beginning of period

     93,998       63       1,091       —        95,152  
                                       

Cash and cash equivalents at end of period

   $ 300,125     $ 144     $ 107     $ —      $ 300,376  
                                       

 

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Note 15. Commitments and Contingencies

The Company is involved in certain litigation arising in the ordinary course of business. In the opinion of management, the ultimate resolution of these matters will not have a material adverse effect on the Company’s financial condition or results of operations or cash flows.

 

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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.

CARAUSTAR INDUSTRIES, INC.

MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION

AND RESULTS OF OPERATIONS

The following is management’s discussion and analysis of certain significant factors that have affected our financial condition and operating results during the periods included in the accompanying condensed consolidated financial statements. This discussion should be read in conjunction with the unaudited condensed consolidated financial statements and accompanying notes included elsewhere in this report, and with management’s discussion and analysis of financial condition and results of operations and consolidated financial statements and notes thereto included in our 2006 Annual Report on Form 10-K.

General

We are a major manufacturer of recycled paperboard and converted paperboard products. We operate in four business segments. The paperboard segment manufactures 100% recycled uncoated and clay-coated paperboard and operates a specialty converting operation. The recovered fiber segment collects and sells recycled paper and brokers recycled paper and other paper rolls. The tube, core and composite container segment produces spiral and convolute-wound tubes, cores and cans. The folding carton and custom packaging segment produces printed and unprinted folding cartons and set-up boxes.

Our business is vertically integrated to a large extent. This means that our converting operations consume a large portion of our own paperboard production, approximately 49% in the first three months of 2007. The remaining 51% of our paperboard production is sold to external customers in any of the four recycled paperboard end-use markets: tube, core and composite containers; folding cartons; gypsum wallboard facing paper; and specialty paperboard products. These integration statistics do not include volume produced or converted by our 50% owned, unconsolidated joint venture, Premier Boxboard Limited. As part of our strategy to optimize our operating efficiency, each of our mills can produce recycled paperboard for more than one end-use market. This allows us to shift production among mills in response to customer or market demands.

More recently, in light of the difficult operating climate we have faced, and in an effort to reduce costs and improve our business mix, capacity utilization, and profitability, restructuring activities have become an important element of our strategy. The previous sales of our interest in Standard Gypsum, our corrugated box plant, and our partition operations, as well as the recent sale of our two coated recycled paperboard mills and our specialty packaging division, are all part of our strategic transformation plan to reduce our debt and better position ourselves to compete and leverage our expertise in our core businesses.

We are a holding company that operates our business through 22 subsidiaries as of March 31, 2007. We also own a 50% interest in one joint venture with Temple-Inland. We have two additional joint ventures with unrelated entities in which our investment and share of earnings are immaterial. We account for these interests in our joint ventures under the equity method of accounting. See “–Liquidity and Capital Resources – Off – Balance Sheet Arrangements – Joint Venture Financings” below.

Critical Accounting Policies

Our accompanying condensed consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America, which require management to make estimates that affect the amounts of revenues, expenses, assets, and liabilities reported. The critical accounting matters that are very important to the portrayal of our financial condition and results of operations and require some of management’s most difficult, subjective, and complex judgments are described in detail in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006 filed with the Securities and Exchange Commission on March 16, 2007. The accounting for these matters involves forming estimates based on current facts, circumstances, and assumptions which, in management’s judgment, could change in a manner that would materially affect management’s future estimates with respect to such matters and, accordingly, could cause future reported financial condition and results of operations to differ materially from financial results reported based on management’s current estimates. There have been no material changes in our critical accounting policies during the three month period ended March 31, 2007 other than the adoption of FASB Interpretation No. 48 “Accounting for Uncertainty in Income Taxes (an interpretation of FASB Statement No. 109).”

Results of Operations for the Three Months Ended March 31, 2007 and 2006

The volume information shown below includes shipments of paperboard products (excluding volume shipped by our unconsolidated joint ventures) combined and presented by end-use market lines as well as by reporting segments. It is important to note, however, that portions of our sales do not have related paperboard volume, such as sales of recovered fiber and sales of plastic products.

 

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Three Months Ended

March 31,

  

Change

   

%

Change

 
     2007    2006     

Paperboard volume by end-use market (tons in thousands):

          

Tube, core and composite container market

          

Volume shipped to internal converters

   62.9    71.3    (8.4 )   -11.8 %

Mill volume shipped to external customers

   12.7    13.0    (0.3 )   -2.3 %
                      

Total

   75.6    84.3    (8.7 )   -10.3 %

Folding carton market

          

Volume shipped to internal converters

   32.7    40.1    (7.4 )   -18.5 %

Mill volume shipped to external customers

   25.0    67.2    (42.2 )   -62.8 %
                      

Total

   57.7    107.3    (49.6 )   -46.2 %

Gypsum wallboard facing paper market

          

Mill volume shipped to external customers

   16.6    25.0    (8.4 )   -33.6 %

Specialty paperboard products market

          

Volume shipped to internal converters

   25.7    25.5    0.2     0.8 %

Mill volume shipped to external customers

   27.4    39.7    (12.3 )   -31.0 %
                      

Total

   53.1    65.2    (12.1 )   -18.6 %

Total paperboard volume

   203.0    281.8    (78.8 )   -28.0 %
                      

Paperboard volume by reporting segment (tons in thousands):

          

Paperboard segment

   99.0    159.9    (60.9 )   -38.1 %

Tube, core and composite container segment

   71.4    81.8    (10.4 )   -12.7 %

Folding carton and custom packaging segment

   32.6    40.1    (7.5 )   -18.7 %
                      

Total paperboard volume

   203.0    281.8    (78.8 )   -28.0 %
                      

Paperboard Volume. Total paperboard volume for the three months ended March 31, 2007, decreased 28.0% to 203.0 thousand tons from 281.8 thousand tons for the same period in 2006. Tons sold from paperboard mill production decreased 36.2% to 161.5 thousand tons for the three months ended March 31, 2007, compared to the same period in 2006. The total volume of paperboard converted decreased 11.4% for the three months ended March 31, 2007.

Total paperboard volume decreased primarily due to a decrease in sales of unconverted paperboard to the folding carton and the specialty paperboard end-use markets, primarily attributable to the disposition of our Rittman and Sprague coated paperboard operations in 2006. Sales of unconverted paperboard to the gypsum wallboard facing paper market decreased due to the decline in demand in the wallboard business. Converted volume in the tube, core and composite container segment decreased due to lower sales of converted paperboard to the tube, core and composite container end-use market partly due to lower industry demand.

Sales. Our consolidated sales for the three months ended March 31, 2007 decreased 11.8% to $232.7 million from $263.9 million for the same period of 2006. The following table presents sales by business segment (in thousands):

 

    

Three Months Ended

March 31,

  

$

Change

   

%

Change

 
     2007    2006     

Paperboard

   $ 52,886    $ 78,987    $ (26,101 )   -33.0 %

Recovered fiber

     38,098      25,633      12,465     48.6 %

Tube, core and composite container

     85,343      96,300      (10,957 )   -11.4 %

Folding carton and custom packaging

     56,418      62,961      (6,543 )   -10.4 %
                            

Total

   $ 232,745    $ 263,881    $ (31,136 )   -11.8 %
                            

 

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Paperboard Segment

Sales for the paperboard segment decreased primarily due to lower volume which accounted for a decrease of $36.9 million. This decrease was partially offset by higher selling prices which accounted for an estimated increase of $10.8 million. Approximately $22.9 million of the volume decrease was due to the disposition of our Rittman and Sprague coated paperboard operations.

Recovered Fiber Segment

Sales for the recovered fiber segment increased primarily due to higher selling prices which accounted for approximately $11.3 million of the $12.5 million increase. The remaining $1.2 million increase was primarily due to higher volume.

Tube, Core and Composite Container Segment

Sales for the tube, core and composite container segment decreased primarily due to lower volume which accounted for a decrease of $17.2 million. This decrease was partially offset by higher tube and core selling prices which accounted for an estimated increase of $6.4 million in sales.

Carton and Custom Packaging Segment

Sales for the carton and custom packaging segment decreased primarily due to lower volume of approximately $6.3 million resulting from closing and consolidating operations and eliminating customers with low margins and high credit risk.

Cost of Sales. Cost of sales for the three months ended March 31, 2007 decreased $21.2 million from $226.5 million in 2006 to $205.3 million in 2007. This decrease was primarily due to the following factors:

 

   

Lower direct material costs, labor costs, freight costs, and other manufacturing costs of approximately $22.7 million in the paperboard segment related to the disposition of the Rittman and Sprague coated paperboard operations.

 

   

Lower direct material costs of approximately $5.2 million in the tube, core and composite container segment primarily due to lower volume.

 

   

Lower direct material costs of approximately $3.0 million in the folding carton and custom packaging segment primarily due to lower sales.

 

   

Lower employee labor and benefit costs in the tube, core and composite container segment of approximately $2.4 million.

 

   

Lower employee labor and benefit costs in the folding carton and custom packaging segment of approximately $1.8 million.

 

   

Lower other manufacturing costs of $1.0 million in the tube, core and composite container segment.

These factors were partially offset by the following increased expenses:

 

   

Higher recovered fiber costs of approximately $10.4 million in the recovered fiber segment primarily due to higher volume.

 

   

Higher direct material costs in the paperboard segment of approximately $4.5 million.

Selling, General and Administrative Expenses. Selling, general and administrative expenses for the three months ended March 31, 2007 decreased $6.1 million from $35.5 million in 2006 to $29.4 million in 2007. The decrease was primarily due to the following factors:

 

   

Elimination of approximately $2.7 million of selling, general and administrative expenses in the paperboard segment related to the disposition of the Rittman and Sprague coated paperboard operations.

 

   

Elimination of approximately $1.0 million of selling, general and administrative expenses in the carton and custom packaging segment related primarily to facility closures.

 

   

Selling, general and administrative expenses in 2006 included a $1.2 million reserve established for the settlement of a patent infringement dispute.

 

   

Lower accounts receivable reserve expense of $751 thousand.

These factors were partially offset by higher selling, general and administrative expenses of $496 thousand related to the implementation of an enterprise resource planning software system.

Restructuring and Impairment Costs. During the three months ended March 31, 2007, we incurred charges totaling $5.8 million for restructuring and impairment costs. Of this total, approximately $937 thousand was for impairment of assets, $2.5 million for severance and other termination benefits, and $2.3 million for other exit costs. We made payments of $1.5 million in severance and other termination benefits and $2.4 million for other exit costs during the three months ended March 31, 2007, leaving an accrual of $4.3 million at March 31, 2007.

See the notes to the condensed consolidated financial statements for additional information regarding our restructuring plans.

 

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Income (Loss) From Operations. Loss from operations for the three months ended March 31, 2007 was $7.8 million, a decrease of $4.8 million compared to income from operations of $3.0 million reported for the same period last year. The following table presents income (loss) from operations by business segment (in thousands):

 

    

Three Months Ended

March 31,

   

$

Change

   

%

Change

 
     2007     2006      

Paperboard

   $ (1,367 )   $ 1,625     $ (2,992 )   -184.1 %

Recovered fiber

     1,416       927       489     52.8 %

Tube, core and composite container

     1,896       1,912       (16 )   -0.8 %

Folding carton and custom packaging

     (2,061 )     (1,089 )     (972 )   -89.3 %

Corporate expense

     (7,697 )     (6,362 )     (1,335 )   -21.0 %
                              

Total

   $ (7,813 )   $ (2,987 )   $ (4,826 )   -161.6 %
                              

Paperboard Segment

Income from operations decreased primarily due to the following factors:

 

   

Lower volume reduced income from operations by approximately $4.0 million.

 

   

Lower margins between selling prices and fiber costs reduced income from operations by approximately $3.1 million.

These factors were partially offset by the following improvements:

 

   

An improvement of approximately $2.5 million in operating income was related to the disposition of the Rittman and Sprague coated paperboard operations.

 

   

Lower restructuring costs of approximately $1.1 million.

Recovered Fiber Segment

Income from operations increased primarily due to higher volume. This increase was partially offset by higher accounts receivable reserve expense of approximately $469 thousand related to a specific customer account.

Tube, Core and Composite Container Segment

Income from operations decreased primarily due to the following factors:

 

   

Lower volume reduced income from operations by approximately $2.3 million.

 

   

Higher restructuring costs of $1.1 million.

These factors were partially offset by the following improvements:

 

   

Higher selling prices improved income from operations by approximately $2.3 million.

 

   

Income from operations reported in 2006 was reduced by a $1.2 million reserve established for the settlement of a patent infringement dispute.

Carton and Custom Packaging Segment

Income from operations decreased primarily due to the higher restructuring costs of approximately $905 thousand.

Discontinued Operations. The loss from discontinued operations for the three months ended March 31, 2006 was $919 thousand. See notes to the condensed consolidated financial statements for additional discussion of discontinued operations.

Other (Expense) Income. Interest expense for the three months ended March 31, 2007 and 2006 was approximately $4.7 million and $10.2 million, respectively. The decrease in interest expense was primarily due to the redemption of our 9 7/8% senior subordinated notes on May 1, 2006. See “—Liquidity and Capital Resources” for additional information regarding our debt, interest expense, and interest rate swap agreements.

Gain on Sale of Interest in Standard Gypsum, L.P. On January 17, 2006, we sold our 50% membership interest in Standard Gypsum to Standard Gypsum’s other 50% owner, Temple-Inland. Pursuant to the purchase and sale agreement, Temple-Inland purchased our 50% membership interest for $150 million, which resulted in a gain of approximately $135.2 million in January 2006.

Equity in Income from Unconsolidated Affiliates. Equity in income from unconsolidated affiliates was $159 thousand for the three months ended March 31, 2007, a decline of $1.4 million compared to the same period in 2006. This decline was primarily due to a decrease in demand for wallboard which was impacted by the downturn in the housing market.

(Provision) Benefit for Income Taxes. The effective rate of income tax for continuing operations for the three months ended March 31, 2007 was a 26.89% benefit, compared with a 35.23% expense for the same period last year. The effective rates are

 

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different from the statutory rates due to permanent tax adjustments, the inability of the Company to record the tax benefits of losses in certain state and foreign jurisdictions, and changes in the estimated state income tax rates.

Net (Loss) Income. Due to the factors discussed above, net loss for the three months ended March 31, 2007 was $8.9 million, or $0.31 net loss per common share, compared to net income of $80.7 million, or $2.79 net income per common share, for the same period last year.

Liquidity and Capital Resources

Liquidity Sources and Risks. Our primary sources of liquidity are cash from operations and borrowings under our senior credit facility, described below. Downturns in operations can significantly affect our ability to generate cash. Factors that can affect our operating results and liquidity are discussed further in our 2006 Annual Report on Form 10-K under “—Risk Factors” in Part I, Item 1A. We believe that our cash on hand at March 31, 2007 of $1.2 million, together with our borrowing availability under our senior credit facility will be sufficient to meet our cash requirements for the next 12 months. However, it is likely that we will refinance our $200.0 million outstanding senior notes due in June 2009. We are evaluating various refinancing alternatives. If we are unable to generate cash at projected levels, our ability to generate cash sufficient to meet our long-term requirements is uncertain. The following are some of the factors that could affect our future ability to generate cash from operations:

 

   

A contraction in domestic demand for recycled paperboard and related packaging products similar to what our industry experienced in 2000, 2001 and 2002.

 

   

Increased market acceptance of alternative products, such as flexible packaging and plastics that have replaced or can replace certain of our packaging products.

 

   

Continued export of domestic industrial manufacturing operations.

 

   

Continued increase in raw material and energy costs.

 

   

Market acceptance of price increases and energy surcharges in response to rising operating costs.

 

   

Significant unforeseen adverse conditions in our industry or the markets we serve.

The occurrence, continuation, or exacerbation of these conditions could require us to seek additional funds from external sources in order to meet our liquidity requirements. In such event, our ability to obtain additional funds would depend on the various business and credit market conditions prevailing at the time, which are difficult to predict and many of which are out of our control. Our ability to secure additional funds could also be materially adversely affected by our substantial indebtedness. Additional risks related to our substantial indebtedness are discussed under “Risk Factors — Our substantial indebtedness could adversely affect our cash flow and our ability to fulfill our obligations under our indebtedness” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006.

The availability of liquidity from our senior credit facility is primarily affected by our collateral base and our continued compliance with the terms of the senior credit facility, including the payment of interest and compliance with various covenants and financial maintenance tests. We were in compliance with the covenants under our senior credit facility as of March 31, 2007. Absent a deterioration of the U.S. economy as a whole or the specific sectors on which our business depends, we believe we will be in compliance with our covenants under the senior credit agreement for the next 12 months.

Borrowings. At March 31, 2007 and December 31, 2006, total debt (consisting of current maturities of debt and long-term debt, as reported on our condensed consolidated balance sheets) was as follows (in thousands):

 

    

March 31,

2007

  

December 31,

2006

Senior credit facility-revolver

   $ 22,060    $ 5,000

Senior credit facility-term loan

     29,653      31,111

7 3/8% senior notes

     189,750      189,750

7 1/4% senior notes

     29,000      29,000

Other notes payable

     8,200      8,200

Realized interest rate swap gains (1)

     2,529      2,861
             

Total debt

   $ 281,192    $ 265,922
             

 

(1) Consists of realized interest rate swap gains less the original issuance discounts and accumulated discount amortization related to the senior and senior subordinated notes.

On March 30, 2006, we amended our senior credit facility by entering into an Amended and Restated Credit Agreement. The agreement provides for a $145.0 million senior secured credit facility (the “Senior Credit Facility”) consisting of a $110.0 million

 

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five-year revolver and a $35.0 million five-year term loan. The five-year revolver was reduced from $110.0 million to $100.0 million in October 2006. The Senior Credit Facility is secured by substantially all of our assets and our subsidiaries other than real property, including accounts receivable, general intangibles, inventory, and equipment. Our domestic subsidiaries are parties to the Senior Credit Facility either as co-borrowers with us or as guarantors. At March 31, 2007, we had $29.7 million outstanding under the five-year term loan and $22.1 million outstanding under the revolver. At March 31, 2007, the Company had $29.6 million outstanding under the five-year term loan and $22.1 million outstanding under the revolver.

The revolver matures on the fifth anniversary of closing and includes a sublimit of $25.0 million for letters of credit. Borrowing availability under the revolver is determined by reference to a borrowing base, defined as specified percentages of eligible accounts receivable and inventory and reduced by usage of the revolver, including outstanding letters of credit and any reserves. Aggregate availability under the revolver was $26.1 million at March 31, 2007. The term loan was drawn in full at closing and is required to be repaid in monthly installments based on a level six-year amortization schedule, with all remaining outstanding principal due on the fifth anniversary of closing.

Outstanding principal of the term loan initially bears interest at a rate equal to, at our option, either (1) the base rate (which is the prime rate most recently announced by Bank of America, N.A., the administrative agent under the Senior Credit Facility) plus 0.25%, or (2) the adjusted one, two, three, or six-month LIBOR rate plus 1.75%. Outstanding principal under the revolver initially bears interest at a rate equal to either, at our option, (1) the base rate or (2) the adjusted one, two, three, or six-month LIBOR rate plus 1.50%. Pricing under the Senior Credit Facility is determined by reference to a pricing grid based on average daily availability under the revolver for the immediately prior fiscal quarter. Under the pricing grid, the applicable margins for the term loan range from 0.0% to 0.75% for base rate loans and from 1.50% to 2.25% for LIBOR loans, and the applicable margins for the revolver will range from 0.0% to 0.5% for base rate loans and from 1.25% to 2.00% for LIBOR loans. The undrawn portion of the revolver is subject to an unused line fee calculated at an annual rate of 0.25%. Outstanding letters of credit are subject to an annual fee equal to the applicable margin for LIBOR loans under the revolver as in effect from time to time, plus a fronting fee on the undrawn amount thereof at an annual rate of 0.125%.

The Senior Credit Facility contains covenants that restrict, among other things, our and our subsidiaries’ ability to create liens, merge or consolidate, dispose of assets, incur indebtedness and guarantees, pay dividends, repurchase or redeem capital stock and indebtedness, make certain investments or acquisitions, enter into certain transactions with affiliates, enter into sale and leaseback transactions, or change the nature of our business. The Senior Credit Facility also contains a fixed charge coverage ratio covenant, which applies only in the event borrowing availability falls below $20.0 million at any time or below $25.0 million for five consecutive business days. The Senior Credit Facility contains events of default including, but not limited to, nonpayment of principal or interest, violation of covenants, breaches of representations and warranties, cross-default to other indebtedness, bankruptcy, and other insolvency events, material judgments, certain ERISA events, actual or asserted invalidity of loan documentation, and certain changes of control of the Company.

On May 1, 2006, we redeemed our outstanding 9 7/8% senior subordinated notes in full at a price of $105.25 for each $100 of outstanding principal amount of the notes plus $2.1 million of accrued and unpaid interest from April 1, 2006 to May 1, 2006. At the time of redemption, the aggregate outstanding principal amount of the notes was $257.5 million, and the total redemption price (including accrued and unpaid interest and redemption premium) was $273.1 million. We used proceeds from borrowings at closing under the Senior Credit Facility, together with available cash, to fund the redemption. The redemption resulted in a $10.3 million loss, which was recognized in May of 2006.

Off-Balance Sheet Arrangements Joint Venture Financings. On January 17, 2006, we completed the sale of our 50% interest in our joint venture Standard Gypsum to the joint venture’s other 50% partner, Temple-Inland, for $150.0 million. The sale resulted in a gain of approximately $135.2 million, which was recorded in January 2006. Pursuant to the purchase and sale agreement, we eliminated our guaranty and letter of credit support obligations with respect to Standard Gypsum’s debt and, as a result, we no longer have any support obligation with respect to our half of Standard Gypsum’s debt, which was $28.1 million as of December 31, 2005. We also ceased to be entitled to any distributions from Standard Gypsum for all periods subsequent to January 1, 2006. We provided certain environmental indemnification not to exceed $5.0 million for any claims related to events that occurred prior to the formation of the Standard Gypsum joint venture on April 1, 1996. This indemnification will terminate January 17, 2011. We did not record a liability related to this indemnification since the probability of an asserted claim is considered remote.

Since December 31, 2006, there have been no material changes in our obligations with respect to our other joint venture, Premier Boxboard Limited. For more information about these obligations and contingencies, see “Management’s Discussion and Analysis of Financial Condition and Results of Operations — Liquidity and Capital Resources — Off-Balance Sheet Arrangements” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006. Because we account or accounted for the interests in

 

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our joint ventures under the equity method of accounting, the indebtedness of these joint ventures is not reflected in the liabilities included on our consolidated balance sheets.

Cash Used By Operations. Cash used by operations was $7.8 million for the three months ended March 31, 2007, compared with cash used by operations of $5.3 million for the same period in 2006. This decrease was primarily due to a decline in operating results.

Capital Expenditures. Capital expenditures were $8.1 million for the three months ended March 31, 2007 versus $7.8 million for the same period in 2006. Aggregate capital expenditures of approximately $25.0 million are anticipated for 2007.

Dividends. In February 2002, we announced that we would suspend future dividend payments on our common stock until our earnings performance and cash flow improve. Our debt agreements contain certain limitations on the payment of dividends and currently preclude us from doing so.

Inflation

Raw material and energy cost changes have had, and continue to have, a material negative effect on our operations. We do not believe that general economic inflation is a significant determinant of our raw material and energy cost increases or that it has a material effect on our operations.

Contractual Obligations

For a discussion of our contractual obligations, see “Management’s Discussion and Analysis of Financial Condition and Results of Operations —Liquidity and Capital Resources — Contractual Obligations” and Note 7 of “Notes to Consolidated Financial Statements” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006.

The only significant changes to our contractual obligations since December 31, 2006 are the incurrence of debt and interest under the Senior Credit Facility. These borrowings will increase our payment obligations as of March 31, 2007 as follows (in thousands):

 

     Payments due by

Contractual Obligations

   Total   

Less than

1 year

   2-3 years    4-5 years    More than
5 years

Borrowings:

              

Senior credit facility-term loan

   $ 29,653    $ 5,830    $ 11,667    $ 12,156    $ —  

Senior credit facility-revolver

     22,060      —        —        22,060      —  

Interest payment obligation for senior credit facility

     11,971      3,508      5,759      2,704      —  
                                  

Total

   $ 63,684    $ 9,338    $ 17,426    $ 36,920    $ —  
                                  

As of March 31, 2007, the noncurrent portion of our FIN 48 liability, including accrued interest and penalties related to unrecognized tax benefits, is $13.1 million. At this time, the settlement period for the noncurrent portion of our FIN 48 liability cannot be determined, however, it is not expected to be due within the next twelve months. The Company will include its FIN 48 liability in the “Contractual Obligations” table in its Annual Report on Form 10-K for the year ended December 31, 2007.

Forward-Looking Information

This quarterly report on Form 10-Q, including “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” contains certain “forward-looking statements,” within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934, that represent our expectations, anticipations, or beliefs about future events, including our operating results, financial condition, liquidity, expenditures, and compliance with legal and regulatory requirements. For this purpose, any statements that are not statements of historical fact may be deemed to be forward-looking statements. These statements involve risks and uncertainties that could cause actual results to differ materially depending on a variety of important factors, including, but not limited to, fluctuations in raw material prices and energy costs, increases in pension and insurance costs, downturns in industrial production, housing and construction, and the consumption of durable and nondurable goods, the degree and nature of competition, demand for our products, the degree of success achieved by our new product initiatives, changes in government regulations, the application or interpretation of those regulations or in the systems, personnel, technologies, or other resources we devote to compliance with regulations, our ability to complete acquisitions and successfully integrate the operations of acquired businesses, our ability to successfully dispose of our assets held for sale, our

 

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ability to service our substantial indebtedness, unforeseen difficulties with the integration of our accounting and control operations or IT systems. Additional relevant risk factors that could cause actual results to differ materially are discussed in our most recent Annual Report on Form 10-K and in our other filings with the Securities and Exchange Commission. With respect to such forward-looking statements, we claim protection under the Private Securities Litigation Reform Act of 1995. Our SEC filings are available from us, and also may be examined at public reference facilities maintained by the Securities and Exchange Commission or, to the extent filed via EDGAR, accessed through the website of the Securities and Exchange Commission (http://www.sec.gov). We do not undertake any obligation to update any forward-looking statements we make.

 

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PART I

 

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

For a discussion of certain market risks related to us, see Part II, Item 7A, “Quantitative and Qualitative Disclosures about Market Risk,” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006. There have been no significant developments with respect to our exposure to interest rate market risks other than the debt transactions disclosed in the notes to our condensed consolidated financial statements.

 

ITEM 4. CONTROLS AND PROCEDURES

Changes in Internal Control Over Financial Reporting

In the first quarter of 2007, we began the implementation of a new Enterprise Resource Planning system. Due to this implementation, internal controls have materially changed in various functional areas within the company. Management has taken steps to ensure appropriate controls are designed and implemented as each functional area of the system is enacted. This implementation is anticipated to continue through all of 2007.

Disclosure Controls and Procedures.

Our management, with the participation of our chief executive officer and chief financial officer, evaluated the effectiveness of our disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934) as of March 31, 2007. Based on this evaluation, our chief executive officer and chief financial officer concluded that, as of March 31, 2007, our disclosure controls and procedures were effective in recording, processing, summarizing and reporting, on a timely basis, information required to be disclosed by the Company’s reports that it files or submits under the Securities Exchange Act of 1934.

PART II. OTHER INFORMATION

 

I TEM 1A. RISK FACTORS

For a discussion of our risk factors, see Risk Factors in “Management’s Discussion and Analysis of Financial Condition and Results of Operations” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2006. There have been no material changes to those risk factors since the date of the Annual Report.

 

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

In February 2002, we announced that we would suspend future dividend payments on our common stock until our earnings performance and cash flows improve. Our debt agreements contain certain limitations on the payment of dividends and currently preclude us from doing so.

 

IT EM 6. EXHIBITS

 

  a) Exhibits

The Exhibits to this Report on Form 10-Q are listed in the accompanying Exhibit Index.

 

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SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

    CARAUSTAR INDUSTRIES, INC.
      By:   /s/ Ronald J. Domanico
        Ronald J. Domanico
Date: May 10, 2007       Senior Vice President and Chief Financial Officer

 

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EXHIBIT INDEX

 

Exhibit

No.

     

Description

3.01     Amended and Restated Articles of Incorporation of the Company (Incorporated by reference — Exhibit 3.01 to Annual Report for 1992 on Form 10-K [SEC File No. 0-20646])
3.02     Third Amended and Restated Bylaws of the Company (Incorporated by reference — Exhibit 3.02 to Annual Report for 2001 on Form 10-K [SEC File No. 0-20646])
31.01†     Certification of CEO — Pursuant to Rule 13a-14(a)/15d-14(a), as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.02†     Certification of CFO — Pursuant to Rule 13a-14(a)/15d-14(a), as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.01†     Certification of CEO — Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.02†     Certification of CFO — Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

Filed herewith

 

33