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Segment Information | 12 Months Ended
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Dec. 29, 2012
Segment Reporting [Abstract] |
Segment Information | Segment Information The Company is a leading global innovator, manufacturer and marketer of engineered materials, primarily focused on the production of nonwoven products. The Company operates through four segments, with the main source of revenue being the sales of primary and intermediate products to the hygiene, healthcare, wipes and industrial markets. The Company has one major customer that accounts for over 10% of its business, the loss of which would have a material adverse impact on reported financial results. Sales to this customer are reported within each of the the Nonwoven segments. In April 2012, the Company approved the internal redesign and restructuring of its global operations for the purposes of realigning and repositioning the Company to consolidate the benefits of its global footprint, align resources and capabilities with future growth opportunities and provide for a more efficient structure to serve existing markets. The Company's segments are now as follows: Americas Nonwovens, Europe Nonwovens, Asia Nonwovens and Oriented Polymers segments. As part of the change, the Company eliminated the Latin America Nonwovens segment and merged it with the U.S. Nonwoven segment to create the Americas Nonwoven segment. Segment information for all years has been revised to reflect the new structure. The accounting policies of the segments are the same as those described in the summary of significant accounting policies except that the segment results are prepared on a management basis that is consistent with the manner in which the Company desegregates financial information for internal review and decision making. Intercompany sales between the segments are eliminated. In April 2011, the Company entered into an agreement to sell certain assets and the working capital of Difco. As a result, the Company accounted for the transaction as discontinued operations in accordance with ASC 205. Difco was previously reported as part of the Oriented Polymers segment. Segment information has been revised to exclude the results of this business for all periods presented. Financial data by segment is as follows:
| Successor |  |  | Predecessor
In thousands | Fiscal Year Ended December 29, 2012 |  | Eleven Months Ended December 31, 2011 |  |  | One Month Ended January 28, 2011 |  | Fiscal Year Ended January 1, 2011
Net sales |  |  |  |  |  |  |  |
Americas Nonwovens | $ | 641,532 |  |  | $ | 613,355 |  |  |  | $ | 46,093 |  |  | $ | 633,292 |
Europe Nonwovens | 294,120 |  |  | 297,869 |  |  |  | 24,305 |  |  | 282,076 |
Asia Nonwovens | 156,746 |  |  | 135,591 |  |  |  | 9,403 |  |  | 129,370 |
Oriented Polymers | 62,765 |  |  | 56,114 |  |  |  | 4,805 |  |  | 61,473 |
Total | $ | 1,155,163 |  |  | $ | 1,102,929 |  |  |  | $ | 84,606 |  |  | $ | 1,106,211 |
Operating income (loss) |  |  |  |  |  |  |  |
Americas Nonwovens | $ | 64,673 |  |  | $ | 41,612 |  |  |  | $ | 4,595 |  |  | $ | 66,145 |
Europe Nonwovens | 11,102 |  |  | 8,427 |  |  |  | 1,812 |  |  | 13,577 |
Asia Nonwovens | 18,130 |  |  | 19,778 |  |  |  | 1,718 |  |  | 25,166 |
Oriented Polymers | 3,362 |  |  | 1,802 |  |  |  | 553 |  |  | 3,256 |
Unallocated Corporate | (40,586 | ) |  | (38,351 | ) |  |  | (3,603 | ) |  | (38,868 | )
Eliminations | 76 |  |  | 21 |  |  |  | — |  |  | (30 | )
Subtotal | 56,757 |  |  | 33,289 |  |  |  | 5,075 |  |  | 69,246 |
Acquisition and integration expenses | — |  |  | — |  |  |  | — |  |  | (1,742 | )
Special charges, net | (19,592 | ) |  | (41,345 | ) |  |  | (20,824 | ) |  | (17,993 | )
Total | $ | 37,165 |  |  | $ | (8,056 | ) |  |  | $ | (15,749 | ) |  | $ | 49,511 |
Depreciation and amortization expense |  |  |  |  |  |  |  |
Americas Nonwovens | $ | 35,780 |  |  | $ | 31,679 |  |  |  | $ | 2,411 |  |  | $ | 31,700 |
Europe Nonwovens | 11,267 |  |  | 10,235 |  |  |  | 368 |  |  | 5,156 |
Asia Nonwovens | 13,780 |  |  | 9,956 |  |  |  | 589 |  |  | 7,091 |
Oriented Polymers | 1,496 |  |  | 1,306 |  |  |  | 36 |  |  | 450 |
Unallocated Corporate | 1,718 |  |  | 1,584 |  |  |  | 68 |  |  | 952 |
Subtotal | 64,041 |  |  | 54,760 |  |  |  | 3,472 |  |  | 45,349 |
Amortization of loan acquisition costs | 2,665 |  |  | 2,530 |  |  |  | 51 |  |  | 867 |
Total | $ | 66,706 |  |  | $ | 57,290 |  |  |  | $ | 3,523 |  |  | $ | 46,216 |
Capital spending |  |  |  |  |  |  |  |
Americas Nonwovens | $ | 4,848 |  |  | $ | 23,997 |  |  |  | $ | 5,803 |  |  | $ | 13,084 |
Europe Nonwovens | 8,802 |  |  | 13,016 |  |  |  | 41 |  |  | 3,166 |
Asia Nonwovens | 36,626 |  |  | 30,583 |  |  |  | 2,507 |  |  | 26,865 |
Oriented Polymers | 672 |  |  | 375 |  |  |  | 38 |  |  | 534 |
Corporate | 677 |  |  | 457 |  |  |  | 16 |  |  | 1,521 |
Total | $ | 51,625 |  |  | $ | 68,428 |  |  |  | $ | 8,405 |  |  | $ | 45,170 |
In thousands | December 29, 2012 |  | December 31, 2011
Division assets |  |  |
Americas Nonwovens | $ | 513,765 |  |  | $ | 564,882 |
Europe Nonwovens | 202,139 |  |  | 218,151 |
Asia Nonwovens | 248,790 |  |  | 228,448 |
Oriented Polymers | 25,329 |  |  | 25,474 |
Corporate | 32,046 |  |  | 23,623 |
Total | $ | 1,022,069 |  |  | $ | 1,060,578 |
Geographic Data: Export sales from the Successor's United States operations to unaffiliated customers were $32.1 million and $37.9 million for the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, respectively. For the one month ended January 28, 2011 and the fiscal year ended January 1, 2011, export sales from the Predecessor's United States operations to unaffiliated customers were $3.0 million and $33.5 million, respectively. Geographic data for the Company's operations, based on the geographic region that the sale is made from, are presented as followings:
| Successor |  |  | Predecessor
In thousands | Fiscal Year Ended December 29, 2012 |  | Eleven Months Ended December 31, 2011 |  |  | One Month Ended January 28, 2011 |  | Fiscal Year Ended January 1, 2011
Net sales |  |  |  |  |  |  |  |
United States | $ | 357,193 |  |  | $ | 330,347 |  |  |  | $ | 26,409 |  |  | $ | 332,624 |
Canada | 57,312 |  |  | 50,989 |  |  |  | 4,529 |  |  | 56,885 |
Europe | 294,120 |  |  | 297,869 |  |  |  | 24,305 |  |  | 280,852 |
Asia | 156,746 |  |  | 135,591 |  |  |  | 9,402 |  |  | 129,370 |
Latin America | 289,792 |  |  | 288,133 |  |  |  | 19,961 |  |  | 306,480 |
Total | $ | 1,155,163 |  |  | $ | 1,102,929 |  |  |  | $ | 84,606 |  |  | $ | 1,106,211 |
In thousands | December 29, 2012 |  | December 31, 2011
Property, plant and equipment, net |  |  |
United States | $ | 105,335 |  |  | $ | 114,288 |
Canada | 5,707 |  |  | 6,303 |
Europe | 89,678 |  |  | 91,092 |
Asia | 137,196 |  |  | 122,792 |
Latin America | 141,253 |  |  | 158,877 |
Total | $ | 479,169 |  |  | $ | 493,352 |

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- Definition The entire disclosure for reporting segments including data and tables. Reportable segments include those that meet any of the following quantitative thresholds a) it's reported revenue, including sales to external customers and intersegment sales or transfers is 10 percent or more of the combined revenue, internal and external, of all operating segments b) the absolute amount of its reported profit or loss is 10 percent or more of the greater, in absolute amount of 1) the combined reported profit of all operating segments that did not report a loss or 2) the combined reported loss of all operating segments that did report a loss c) its assets are 10 percent or more of the combined assets of all operating segments. + References Reference 1: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 29 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8864-108599 Reference 2: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 30 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8906-108599 Reference 3: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 32 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8933-108599 Reference 4: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 35 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8984-108599 Reference 5: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 1 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8380-108599 Reference 6: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 10 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8538-108599 Reference 7: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 42 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e9054-108599 Reference 8: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 12 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8595-108599 Reference 9: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Statement of Financial Accounting Standard (FAS) -Number 131 -LegacyDoc This reference is SUPERSEDED by the Accounting Standards Codification effective for interim and annual periods ending after September 15, 2009. This reference is included to help users transition from the previous accounting hierarchy and will be removed from future versions of this taxonomy. Reference 10: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 34 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8981-108599 Reference 11: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 33 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8971-108599 Reference 12: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 26 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8844-108599 Reference 13: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 31 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e8924-108599 Reference 14: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 40 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e9031-108599 Reference 15: http://www.xbrl.org/2003/role/presentationRef -Publisher FASB -Name Accounting Standards Codification -Topic 280 -SubTopic 10 -Section 50 -Paragraph 41 -URI http://asc.fasb.org/extlink&oid=6534315&loc=d3e9038-108599 + Details
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